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Summary of Contents for Carlisle Ransburg 310-9000
- Page 1 SERVICE MANUAL Standard Flow Meter 310-9000 Acid Catalyst Flow Meter 310-9002 for RM2 and RF2 Scan the related QR code above for other languages of this flow meter service manual and additional product information. 77-3154-R1 (05/2023) 1/34 www.carlisleft.com...
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Page 3: Table Of Contents
CONTENTS CONTENTS SAFETY Safety Precautions ............................4 Hazards/Safeguards ............................5-8 INTRODUCTION 9-10 Standard Flow Meter 310-9000 Introduction ......................9 Acid Catalyst Flow Meter 310-9002 Introduction ....................10 INSTALLATION 11-12 Flow Meter General Information ........................11 Intrinsically Safe Operation ..........................12 OPERATION Principle of Operation ............................. -
Page 4: Safety
If you do not have the manuals and safety literature for your equipment, contact your local Carlisle Fluid Technologies representative or Carlisle Fluid Technologies technical support. 77-3154-R1 (05/2023) 4/34... -
Page 5: Hazards/Safeguards
SAFETY AREA HAZARDS SAFEGUARDS Tells where hazards Tells what the hazard is Tells how to avoid the hazard may occur Spray Area Fire Hazard Fire extinguishing equipment must be present in the spray area and tested periodically. Improper or inadequate operation and maintenance Spray areas must be kept clean to prevent the procedures will cause a fire... - Page 6 SAFETY AREA HAZARD SAFEGUARDS Tells where the Tells what the hazard is Tells how to avoid the hazard hazard may occur Spray Area Explosion Hazard Electrostatic arcing must be prevented. Safe sparking distance must be maintained between the Improper or inadequate parts being coated and the applicator.
- Page 7 SAFETY AREA HAZARD SAFEGUARDS Tells where the Tells what the hazard is Tells how to avoid the hazard hazard may occur Spray Area / Electrical Discharge Parts being sprayed and operators in the spray area High Voltage must be properly grounded. There is a high voltage Equipment device that can induce...
- Page 8 SAFETY AREA HAZARD SAFEGUARDS Tells where the Tells what the hazard is Tells how to avoid the hazard hazard may occur Electrical Electrical Discharge Unless specifically approved for use in hazardous Equipment locations, the power supply, control cabinet, and all High voltage equipment is utilized in the process.
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Page 9: Introduction
INTRODUCTION INTRODUCTION 310-9000 DESCRIPTION The Ransburg 310-9000 flow meter is developed to precisely meter and monitor fluid flows. This flow meter, in many cases, surpasses the performance of other types of meters currently used. FLOW RATE ACCURACY A flow rate accuracy of 0.5% is typical with many fluids if the flow meter is calibrated at or near the expected flow rates. -
Page 10: Acid Catalyst Flow Meter 310-9002 Introduction
INTRODUCTION 310-9002 DESCRIPTION The Ransburg 310-9002 acid catalyst flow meter is developed to precisely meter and monitor fluid flows. This flow meter, in many cases, surpasses the performance of other types of meters currently used. FLOW RATE ACCURACY A flow rate accuracy of 0.5% is typical with many fluids if the flow meter is calibrated at or near the expected flow rates. -
Page 11: Installation
INSTALLATION INSTALLATION GENERAL INFORMATION The unit can be mounted with the bolt pattern shown below. Mount the flow meter vertically so the gear faces are perpendicular to the earth’s horizon. This mount position minimizes the effect of gravity on the gears. -
Page 12: Intrinsically Safe Operation
OPERATION-INTRINSICALLY SAFE INTRINSICALLY SAFE OPERATION The flow meter can be operated in hazardous areas (Class I, Division I, Group D locations). It is necessary to route the power to the flow meter and the signal (or signals) that return from the flow meter sensor through an approved Zener barrier. -
Page 13: Operation Principle Of Operation
OPERATION OPERATION PRINCIPLE OF OPERATION Gear-type flow meters work on the principle that a small material is trapped between each gear’s teeth. One to two proximity sensors detect each gear tooth rotation as the gears rotate. When a gear tooth passes a proximity sensor, the sensor sends a square wave pulse back to the controller to indicate one of those material cavities has passed through the meter. -
Page 14: Maintenance
MAINTENANCE FLOW METER SERVICING OVERVIEW Flow Meter problems can be caused by incorrectly filtered fluid. Particulates in the fluid can cause the gears to bind, and the results are incorrect signals for the actual flow rate. Refer to the instructions from the filter manufacturer to maintain the fluid filters. -
Page 15: Disassembly, Inspection, And Assembly
MAINTENANCE DISASSEMBLY, INSPECTION, AND ASSEMBLY DISASSEMBLY These instructions are only applicable after the upper and lower material lines are disconnected, and the flow meter assembly with attached bracket is removed from the fluid panel for servicing. Dual Probe Pickup Sensor Removal 1. - Page 16 MAINTENANCE 3. Carefully pull the pickup sensor (b) straight out and away from the flow meter body. Move the pickup sensor to a clean, safe area to prevent damage. Do not drop the pickup. The dual probe pickup sensor is a sensitive device. If dropped, damage can occur and cause unstable or incorrect flow indications.
- Page 17 MAINTENANCE Fiber Optic Pickup Sensor Removal 1. Disconnect the flow meter fiber optic cable (d) from the fiber optic pickup sensor (e). 2. Loosen the jam nut (f) on the pickup sensor where it touches the flow meter’s front face. 3.
- Page 18 MAINTENANCE 4. Remove two each of the hex head cap screws (g), external tooth lock washers (h), and flat washers (i) from the back of the bottom flow meter body. Put the mounting bracket (j) and all fastener hardware in a safe area. The flow meter servicing procedures are identical for the standard and acid catalyst flow meters.
- Page 19 MAINTENANCE 9. Divide the top (o) and bottom (m) flow meter body halves. Put the flow meter body halves in a clean work area with the mating surfaces pointed up. Do not let these surfaces get damaged, especially where the o-ring gasket is set. If separation of the halves is not easy, do not pry apart the body halves with a screwdriver or other such tool.
- Page 20 MAINTENANCE INSPECTION Use an applicable solvent and clean the remaining material from all flow meter parts. Examine all following parts for wear and damage: 1. The gear shafts (r) must measure the same diameter at the ends and center. Replace the gear shaft set if a shaft does not measure the same at the three locations or if there are scores, scratches, or damage to the shaft.
- Page 21 MAINTENANCE 6. The shaft bearings (w) in the bottom flow meter body (m) must not be worn, pitted, or have scores or scratches. Put the gear shafts into the bottom body bearings and try to wobble them. Replace the bottom body if a bearing has damage or the gear shafts wobble in the bearings.
- Page 22 MAINTENANCE ASSEMBLY The application of lubricants or compounds must not be used to assemble the flow meter. The use of lubricants and compounds will cause coating material contamination through the system, equipment damage, and coating failure. 1. Install a new PTFE o-ring gasket (p) into the sealing groove in the bottom body.
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Page 24: Standard Flow Meter Components
MAINTENANCE STANDARD FLOW METER PARTS 310-9000 77-3154-R1 (05/2023) 24/34 www.carlisleft.com... - Page 25 MAINTENANCE STANDARD FLOW METER 310-9000 Part No. Description Qty. Notes 310-9010 Flow Meter Body (F/R Housing w/Locating Pins) Sold as an assembly 310-9020 Socket Head Cap Screws, M6 x 30 mm 17.6 N•m (13 lb-ft) 310-9011 Dual Probe Pickup Sensor See page 28 for cables —...
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Page 26: Acid Catalyst Flow Meter Components
MAINTENANCE ACID CATALYST FLOW METER PARTS 310-9002 77-3154-R1 (05/2023) 26/34 www.carlisleft.com... - Page 27 MAINTENANCE ACID CATALYST FLOW METER 310-9002 Part No. Description Qty. Notes Flow Meter Body, Acid Compatible 310-9013 Sold as an assembly (F/R Housing w/Locating Pins) 310-9020 Socket Head Cap Screws, M6 x 30 mm 17.6 N•m (13 lb-ft) 310-9011 Dual Probe Pickup Sensor See page 28 for cables —...
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Page 28: Dual Pickup Sensor Cables
MAINTENANCE DUAL PICKUP SENSOR CABLES 77-3154-R1 (05/2023) 28/34 www.carlisleft.com... - Page 29 MAINTENANCE DUAL PICKUP SENSOR CABLES Part No. Description Qty. Notes 310-4138 Flow Meter Cable, Standard, 1 meter (39.37”) M12 Connector 310-4185-025 Flow Meter Cable, Accessory, 25 ft M12 Connector 310-4185-050 Flow Meter Cable, Accessory, 50 ft M12 Connector 310-4185-075 Flow Meter Cable, Accessory, 75 ft M12 Connector 310-4185-100 Flow Meter Cable, Accessory, 100 ft...
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Page 30: Fiber Optic Pickup Sensor Cables
MAINTENANCE FIBER OPTIC PICKUP SENSOR CABLES 77-3154-R1 (05/2023) 30/34 www.carlisleft.com... - Page 31 MAINTENANCE FIBER OPTIC PICKUP SENSOR CABLES Part No. Description Qty. Notes 310-4184-025 Flow Meter Fiber Optic Cable, Accessory, 25 ft SMA 905 Hex Nut Type 310-9018 Flow Meter Fiber Optic Cable, Accessory, 10 M SMA 905 Hex Nut Type 310-4184-050 Flow Meter Fiber Optic Cable, Accessory, 50 ft SMA 905 Hex Nut Type 310-4184-075...
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Page 32: Manual Revisions
MANUAL REVISIONS SUMMARY Date Changes Version 05/01/2023 Initial release 05/23/2023 Added acid catalyst flow meter information 77-3154-R1 (05/2023) 32/34 www.carlisleft.com... - Page 33 Page intentionally left blank www.carlisleft.com 33/34 77-3154-R1 (05/2023)
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Page 34: Warranty
WARRANTY POLICY This product is covered by Carlisle Fluid Technologies’ materials and workmanship limited warranty. The use of any parts or accessories, from a source other than Carlisle Fluid Technologies, will void all warranties. Failure to reasonably follow any maintenance guidance provided, may invalidate any warranty.
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