Husqvarna FC 450 2023 Owner's Manual

Husqvarna FC 450 2023 Owner's Manual

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OWNER'S MANUAL 2023
FC 450
FX 450
Art. no. 3402633en

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Summary of Contents for Husqvarna FC 450 2023

  • Page 1 OWNER'S MANUAL 2023 FC 450 FX 450 Art. no. 3402633en...
  • Page 3 DEAR HUSQVARNA MOTORCYCLES CUSTOMER Congratulations on your decision to purchase a Husqvarna motorcycle. You are now the owner of a state-of- DEAR HUSQVARNA MOTORCYCLES CUSTOMER the-art sports vehicle which, with appropriate care, will bring you pleasure for a long time to come.
  • Page 4: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS 6.13 Idle speed adjusting screw ....20 MEANS OF REPRESENTATION......5 6.14 Shift lever ..........20 Symbols used ........5 6.15 Foot brake lever ........21 Formats used ........5 6.16 Plug-in stand (All FC models) ..... 21 SAFETY ADVICE ..........
  • Page 5 TABLE OF CONTENTS 10.5 Adjusting the high-speed 11.23 Installing the shock absorber ..64 compression damping of the shock 11.24 Removing the seat ......66 absorber..........39 11.25 Mounting the seat ....... 67 10.6 Adjusting the rebound damping of 11.26 Removing the air filter box cover ..67 the shock absorber ......
  • Page 6 TABLE OF CONTENTS 12.13 Changing the rear brake linings ..95 STORAGE............129 WHEELS, TIRES ..........98 19.1 Storage ..........129 19.2 Preparing for use after storage ..130 13.1 Removing the front wheel ....98 13.2 Installing the front wheel ....
  • Page 7: Means Of Representation 1

    Indicates work that requires expert knowledge and technical understanding. In the interest of your own safety, have this work performed by an authorized Husqvarna Motorcycles workshop. Your motorcycle will be cared for there to the highest degree by specially trained experts using the special tools required.
  • Page 8: Safety Advice

    2 SAFETY ADVICE Use definition – intended use (All FC models) This vehicle has been designed and built to withstand the normal stresses and strains of racing. This vehi- cle complies with the currently valid regulations and categories of the top international motorsports organi- zations.
  • Page 9: Degrees Of Risk And Symbols

    SAFETY ADVICE 2 Degrees of risk and symbols Danger Identifies a danger that will immediately and invariably lead to fatal or serious permanent injury if the appropriate measures are not taken. Warning Identifies a danger that is likely to lead to fatal or serious injury if the appropriate measures are not taken.
  • Page 10: Protective Clothing

    – Always wear protective clothing that is in good condition and meets the legal regulations. In the interest of your own safety, Husqvarna Motorcycles recommends that you only operate the vehicle while wearing protective clothing. Work rules Unless specified otherwise, the ignition must be turned off during all work (models with ignition lock, models with remote key) or the engine must be at a standstill (models without ignition lock or remote key).
  • Page 11: Environment

    Because motorcycles are not subject to the EU regulations governing the disposal of used vehicles, there are no legal regulations that pertain to the disposal of an end-of-life motorcycle. Your authorized Husqvarna Motor- cycles dealer will be glad to advise you.
  • Page 12: Important Notes

    3 IMPORTANT NOTES Manufacturer warranty, implied warranty The work prescribed in the service schedule must only be carried out in an authorized Husqvarna Motorcy- cles workshop and confirmed in the Husqvarna Motorcycles Dealer.net, as otherwise all warranty claims will be void. Damage or secondary damage caused by tampering with and/or conversions on the vehicle are not covered by the manufacturer warranty.
  • Page 13: View Of Vehicle 4

    VIEW OF VEHICLE 4 View of vehicle, front left (example) A01234-10 Hand brake lever ( p. 15) Clutch lever ( p. 15) Fuel tank filler cap Air filter box cover Cold start button ( p. 19) Engine number ( p. 13) Shift lever ( p.
  • Page 14: View Of Vehicle, Rear Right (Example)

    4 VIEW OF VEHICLE View of vehicle, rear right (example) A01235-10 Shock absorber compression adjuster Combination switch ( p. 16) Stop button ( p. 15) Start button ( p. 16) Throttle grip ( p. 15) Vehicle identification number ( p. 13) Steering head label ( p.
  • Page 15: Serial Numbers

    SERIAL NUMBERS 5 Vehicle identification number The vehicle identification number is stamped on the right side of the steering head. 401945-10 Steering head label The steering head label is attached to the front of the steering head. 401946-10 Engine number Engine number is embossed on the left side of the engine above the engine sprocket.
  • Page 16: Shock Absorber Article Number

    5 SERIAL NUMBERS Shock absorber article number The shock absorber article number is stamped on the top of the shock absorber. F03756-10...
  • Page 17: Controls 6

    CONTROLS 6 Clutch lever The clutch lever is fitted on the left side of the handlebar. The clutch is hydraulically operated and self-adjusting. F03647-10 Hand brake lever The hand brake lever is located on the right side of the han- dlebar.
  • Page 18: Start Button

    6 CONTROLS Start button Start button is fitted on the right side of the handlebar. Possible states • The start button is in the basic position is pressed – In this position, the starter • The start button motor is actuated. F03650-10 Combination switch The combination switch is fitted on the left side of the handlebar.
  • Page 19: Overview Of Indicator Lights (Fx 450)

    CONTROLS 6 Overview of indicator lights (FX 450) Possible states Malfunction indicator lamp lights up/flashes orange – The OBD has detected a malfunction in the vehi- cle electronics. The malfunction indicator lamp also lights up if traction control is activated and the speed limiter intervenes.
  • Page 20: Closing The Fuel Tank Filler Cap

    6 CONTROLS Warning Danger of poisoning Fuel is harmful to health. – Avoid skin, eye and clothing contact with fuel. – Immediately consult a doctor if you swallow fuel. – Do not inhale fuel vapors. – Rinse the affected area immediately with plenty of water in the event of contact with the skin. –...
  • Page 21: Cold Start Button

    CONTROLS 6 (FX 450) – Mount fuel tank filler cap and turn it clockwise until the release button engages. Info Route fuel tank breather hose without kinks. A01217-11 6.12 Cold start button The cold start button is fitted to the bottom of the throttle valve body.
  • Page 22: Idle Speed Adjusting Screw

    6 CONTROLS 6.13 Idle speed adjusting screw The idle setting of the throttle valve body substantially influences the vehicle’s starting behavior, a stable idle speed, and the vehi- cle’s response when the throttle is opened. An engine with a correctly set idle speed is easier to start than an engine with the idle speed set incorrectly.
  • Page 23: Foot Brake Lever

    CONTROLS 6 6.15 Foot brake lever Foot brake lever is located in front of the right footrest. The foot brake lever is used to activate the rear brake. 401956-10 6.16 Plug-in stand (All FC models) The support for plug-in stand is the left side of the wheel spindle.
  • Page 24: Preparing For Use

    When using the motorcycle, remember that others may be disturbed by excessive noise. – Ensure that the pre-sale inspection work has been carried out by an authorized Husqvarna Motorcycles workshop. You will receive a delivery certificate when the vehicle is handed over.
  • Page 25: Running In The Engine

    PREPARING FOR USE 7 – Adjust the basic position of the hand brake lever. ( p. 86) – Adjust the basic position of the foot brake lever. p. 92) – Adjust the basic position of the shift lever. p. 120) –...
  • Page 26: Starting Power Of Lithium-Ion Batteries At Low Temperatures

    Riding at low temperatures and in snow. ( p. 26) Preparing the vehicle for rides on dry sand – Mount the air filter dust cover. Air filter dust cover (A46006920000) Info Observe the fitting instructions for Husqvarna Motor- cycles technical accessories. F03669-01...
  • Page 27: Preparing The Vehicle For Rides On Wet Sand

    PREPARING FOR USE 7 – Mount the air filter sand cover. Air filter sand cover (A46006922000) Info Observe the fitting instructions for Husqvarna Motor- cycles technical accessories. F03670-01 – Clean the chain. Chain cleaner ( p. 148) – Mount the steel sprocket.
  • Page 28: Preparing The Vehicle For Rides On Wet And Muddy Circuits

    Preparing the vehicle for rides on wet and muddy circuits – Mount the air filter rain cover. Air filter rain cover (A46006921000) Info Observe the fitting instructions for Husqvarna Motor- cycles technical accessories. F03668-01 – Mount the steel sprocket. –...
  • Page 29: Riding Instructions 8

    RIDING INSTRUCTIONS 8 Checks and maintenance measures when preparing for use Info Before every trip, check the condition of the vehicle and ensure that it is safe to operate. The vehicle must be in perfect technical condition when it is being operated. –...
  • Page 30: Activating Launch Control

    8 RIDING INSTRUCTIONS (All FC models) – Remove plug-in stand H02629-10 (FX 450) – Take the motorcycle off side stand and secure the side stand with rubber strap – Shift the transmission into neutral. 401944-10 Condition Ambient temperature: < 20 °C (< 68 °F) –...
  • Page 31: Activating Traction Control

    RIDING INSTRUCTIONS 8 – Press and hold the TC button and the QS button simultaneously. The TC indicator lamp and the QS indicator lamp flash when launch control is activated. Info The launch control is deactivated automatically for a few seconds after the vehicle has started. Launch control is also deactivated in the following cases: if the throttle valve is closed more than 1/3 of F03760-13...
  • Page 32: Quickshifter

    Do not change into a low gear at high engine speed. Info If unusual noises occur while riding, stop immediately, switch off the engine, and contact an authorized Husqvarna Motorcycles workshop. First-gear is used for starting off and for steep inclines. –...
  • Page 33: Applying The Brakes

    Danger of accidents A spongy pressure point on the front or rear brake reduces braking efficiency. – Check the brake system and do not continue riding until the problem is eliminated. (Your authorized Husqvarna Motorcycles workshop will be glad to help.)
  • Page 34: Stopping, Parking

    8 RIDING INSTRUCTIONS Warning Danger of accidents Moisture and dirt impair the brake system. – Brake carefully several times to dry out and remove dirt from the brake linings and the brake discs. – On sandy, wet, or slippery surfaces, use mostly the rear brake. –...
  • Page 35: Transporting

    RIDING INSTRUCTIONS 8 8.11 Transporting Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. Note Fire hazard Hot vehicle components pose a fire hazard and explosion risk. – Do not park the vehicle near to materials which are highly flammable or explosive.
  • Page 36 In some countries and regions, the available fuel quality and cleanliness may not be sufficient. This will result in problems with the fuel system. – Refuel only with clean fuel that meets the specified standards. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Note Environmental hazard Improper handling of fuel is a danger to the environment.
  • Page 37: Service Schedule 9

    Individual service intervals and scopes may change in the course of technical developments. The most up- to-date service schedule can always be found on Husqvarna Motorcycles Dealer.net. Your authorized Husq- varna Motorcycles dealer will be glad to advise you.
  • Page 38 ● ● Take a test ride. ○ ● ● ● ● Read out the fault memory after the test ride using the Husqvarna Motorcycles diag- nostics tool. ○ ● ● ● ● Make a service entry in Husqvarna Motorcycles Dealer.net.
  • Page 39: Tuning The Chassis 10

    – In the delivered condition, Husqvarna motorcycles are adjusted for an average rider's weight (with full protective clothing). Guideline Standard rider weight 75 …...
  • Page 40: Compression Damping Of The Shock Absorber

    The shock absorber is filled with highly compressed nitrogen. – Please follow the description provided. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Info The effect of the low-speed compression adjuster can be seen in slow to normal compression of the shock absorber.
  • Page 41: Adjusting The High-Speed Compression Damping Of The Shock Absorber

    The shock absorber is filled with highly compressed nitrogen. – Please follow the description provided. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Info The effect of the high speed compression adjuster can be seen in the fast compression of the shock absorber.
  • Page 42: Adjusting The Rebound Damping Of The Shock Absorber

    Risk of injury Parts of the shock absorber will move around if the shock absorber is detached incor- rectly. The shock absorber is filled with highly compressed nitrogen. – Please follow the description provided. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) – Turn adjuster clockwise up to the last perceptible click.
  • Page 43: Checking The Static Sag Of The Shock Absorber

    TUNING THE CHASSIS 10 Main work – Position the sag gage in the rear axle and measure the distance to marking SAG on the rear fender. Sag gage (00029090200) – Note the value as dimension F03630-10 Finishing work – Remove the motorcycle from the lift stand. ( p.
  • Page 44: Checking The Riding Sag Of The Shock Absorber

    The shock absorber is filled with highly compressed nitrogen. – Please follow the description provided. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Info Note the current adjustment before changing the spring preload - e.g. measure the spring length.
  • Page 45: Adjusting The Riding Sag

    TUNING THE CHASSIS 10 Main work – Loosen screw – Turn adjusting ring until the spring is no longer under ten- sion. Hook wrench (90129051000) Info If the spring cannot be fully released, the spring must be removed to accurately measure the spring length. –...
  • Page 46: Checking The Basic Setting Of The Fork

    10 TUNING THE CHASSIS Main work – Choose and mount a suitable spring. Guideline Spring rate (FC 450 EU) Weight of rider: 65 … 42 N/mm (240 lb/in) 75 kg (143 … 165 lb.) Weight of rider: 75 … 45 N/mm (257 lb/in) 85 kg (165 …...
  • Page 47: Adjusting The Fork Air Pressure

    TUNING THE CHASSIS 10 – Smaller differences in the rider's weight can be compensated for by the fork air pressure. – However, if the fork frequently bottoms out (hard end stop on compression), the fork air pressure must be increased, within the specified values, to avoid damage to the fork and frame.
  • Page 48: Adjusting The Compression Damping Of The Fork

    10 TUNING THE CHASSIS Guideline Air pressure (FC 450 EU) 10.4 bar (151 psi) Air pressure (FC 450 US) 10.7 bar (155 psi) Air pressure (FX 450) 10.1 bar (146 psi) Gradual changing of the air 0.2 bar (3 psi) pressure in steps of Minimum air pressure 7 bar (102 psi)
  • Page 49: Adjusting The Rebound Damping Of The Fork

    TUNING THE CHASSIS 10 Guideline Compression damping (FC 450 EU) Comfort 17 clicks Standard 12 clicks Sport 7 clicks Compression damping (FC 450 US) Comfort 17 clicks Standard 12 clicks Sport 7 clicks Compression damping (FX 450) Comfort 17 clicks Standard 12 clicks Sport...
  • Page 50: Handlebar Position

    10 TUNING THE CHASSIS Info Turn clockwise to increase the damping; turn counterclockwise to reduce damping when the shock absorber rebounds. 10.16 Handlebar position The holes on the handlebar support are placed at a distance from the center. Hole distance A 3.5 mm (0.138 in) The handlebar can be mounted in 2 different positions.
  • Page 51 TUNING THE CHASSIS 10 Main work – Remove screws . Take off handlebar clamp . Take off the handlebar and lay it to one side. Info Cover the components to protect them against dam- age. Do not kink the cables and lines. –...
  • Page 52 10 TUNING THE CHASSIS Adjusting the handlebar position with the handlebar clamp – Place the handlebar support in the required position. Info The handlebar support is longer and higher on one side. – Mount and tighten the screws with the bushings Guideline Screw, handle- 40 Nm (29.5 lbf ft)
  • Page 53: Service Work On The Chassis 11

    SERVICE WORK ON THE CHASSIS 11 11.1 Raising the motorcycle with a lift stand Note Material damage The vehicle may be damaged by incorrect procedure when parking. Significant damage may be caused if the vehicle rolls away or falls over. The components for parking the vehicle are designed only for the weight of the vehicle. –...
  • Page 54: Bleeding The Fork Legs

    11 SERVICE WORK ON THE CHASSIS (FX 450) – Remove the motorcycle from the lift stand. – Remove the lift stand. – To park the motorcycle, press side stand to the ground with your foot and lean the motorcycle on it. Info When you are riding, the side stand must be folded up and secured with the rubber strap.
  • Page 55: Removing The Fork Protector

    SERVICE WORK ON THE CHASSIS 11 Universal oil spray ( p. 149) – Press the dust boots back into the installation position. – Remove the excess oil. Finishing work – Install the fork protector. ( p. 53) – Remove the motorcycle from the lift stand. ( p.
  • Page 56: Removing The Engine Guard (Fx 450)

    11 SERVICE WORK ON THE CHASSIS 11.7 Removing the engine guard (FX 450) – Remove screws with the bushings. – Remove screw . Take off the engine guard. A01105-10 11.8 Installing the engine guard (FX 450) – Position the engine guard on the frame. –...
  • Page 57: Removing The Right Side Panel

    SERVICE WORK ON THE CHASSIS 11 11.9 Removing the right side panel – Unhook right side panel in area , slide forward in area and unhook and detach in area Info If the side panel does not have to be completely removed, the side panel can remain hooked into area and can just be folded open.
  • Page 58: Installing The Fork Legs

    11 SERVICE WORK ON THE CHASSIS – Loosen screws . Remove the left fork leg. – Loosen screws . Remove the right fork leg. A01189-10 11.12 Installing the fork legs Main work – Position the fork legs. Air bleeder screw of the right fork leg is positioned to the front.
  • Page 59: Removing The Lower Triple Clamp

    SERVICE WORK ON THE CHASSIS 11 11.13 Removing the lower triple clamp Preparatory work – Raise the motorcycle with a lift stand. ( p. 51) – Remove the front wheel. p. 98) – Remove the fork legs. p. 55) – Remove the start number plate.
  • Page 60: Installing The Lower Triple Clamp

    11 SERVICE WORK ON THE CHASSIS 11.14 Installing the lower triple clamp Main work – Clean the bearing and sealing elements, check for damage, and grease. High viscosity grease ( p. 148) – Insert the lower triple clamp with the steering stem. Mount upper steering head bearing.
  • Page 61 SERVICE WORK ON THE CHASSIS 11 – Tighten screws Guideline Screw, bottom triple 12 Nm (8.9 lbf ft) clamp A01198-10 – Tighten screw Guideline Screw, top steering M20x1.5 12 Nm (8.9 lbf ft) head A01191-11 – Mount and tighten screw Guideline Screw, top 20 Nm (14.8 lbf ft)
  • Page 62: Checking The Steering Head Bearing Play

    Danger of accidents Incorrect steering head bearing play impairs the handling characteristic and damages components. – Correct incorrect steering head bearing play immediately. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Info If the vehicle is operated for a lengthy period with play in the steering head bearing, the bearings and the bearing seats in the frame can become damaged over time.
  • Page 63: Adjusting The Steering Head Bearing Play

    SERVICE WORK ON THE CHASSIS 11 11.16 Adjusting the steering head bearing play Preparatory work – Raise the motorcycle with a lift stand. ( p. 51) – Take off the handlebar cushion. Main work – Loosen screws – Remove screw –...
  • Page 64: Removing The Start Number Plate

    11 SERVICE WORK ON THE CHASSIS 11.18 Removing the start number plate – Remove screw – Unhook the start number plate from the brake line and remove it. A01216-10 11.19 Installing the start number plate – Position the brake line in holders on the start number plate.
  • Page 65: Installing Front Fender

    SERVICE WORK ON THE CHASSIS 11 11.21 Installing front fender Main work – Position front fender. Mount and tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis A01174-10 Finishing work – Install the start number plate. ( p. 62) 11.22 Removing the shock absorber Preparatory work...
  • Page 66: Installing The Shock Absorber

    11 SERVICE WORK ON THE CHASSIS – Remove screws – Pull off foot brake cylinder from the push rod. F03701-10 – Remove the connecting link of the chain. – Take off the chain. Info Cover the components to protect them against dam- age.
  • Page 67 SERVICE WORK ON THE CHASSIS 11 – Position the link fork and mount the swingarm pivot. Info Pay attention to flat area – Mount and tighten nut Guideline Nut, fork pivot M16x1.5 100 Nm (73.8 lbf ft) F03705-10 – Mount the chain. –...
  • Page 68: Removing The Seat

    11 SERVICE WORK ON THE CHASSIS – Position the left frame protector. – Insert the right frame protector from below. – Mount and tighten screws with the washers. Guideline Screw, frame pro- 3 Nm (2.2 lbf ft) tector – Mount the new cable ties. A01176-10 Finishing work –...
  • Page 69: Mounting The Seat

    SERVICE WORK ON THE CHASSIS 11 11.25 Mounting the seat – Attach the seat to the collar bushings at the front and simul- taneously push it back. The holding lugs engage in the recesses at the back. – Make sure the seat is latched in place correctly. A01225-10 –...
  • Page 70: Installing The Air Filter Box Cover

    11 SERVICE WORK ON THE CHASSIS Condition The air filter box cover is not secured. – Pull off the air filter box cover in area and push it side- ways and forward. Take off the air filter box cover. A01227-10 11.27 Installing the air filter box cover Condition...
  • Page 71: Removing The Air Filter

    SERVICE WORK ON THE CHASSIS 11 Condition The air filter box cover is not secured. – Insert the air filter box cover in area and clip it into area Info An air filter box cover with openings for greater airflow and a more direct response is included. A01228-10 11.28 Removing the air filter...
  • Page 72: Installing The Air Filter

    11 SERVICE WORK ON THE CHASSIS 11.29 Installing the air filter Main work – Mount the clean air filter on the air filter support. Info The marking on the air filter support must face upwards. – Grease the air filter in area Long-life grease ( p.
  • Page 73: Securing The Air Filter Box Cover

    SERVICE WORK ON THE CHASSIS 11 Main work – Wash the air filter thoroughly in special cleaning liquid and allow it to dry properly. Air filter cleaner ( p. 148) Info Only press the air filter to dry it, never wring it out. –...
  • Page 74: Installing The Main Silencer

    11 SERVICE WORK ON THE CHASSIS 11.33 Installing the main silencer – Position the main silencer. – Mount screws with washers, but do not tighten yet. – Attach spring Spring hook (50305017000C1) – Tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis A01229-10 11.34...
  • Page 75: Removing The Fuel Tank

    SERVICE WORK ON THE CHASSIS 11 11.35 Removing the fuel tank Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. – Do not fuel the vehicle in the vicinity of open flames or lit cigarettes. –...
  • Page 76: Installing The Fuel Tank

    11 SERVICE WORK ON THE CHASSIS – Remove screw with the rubber bushing. A01221-11 – Remove screws with the collar bushings. A01185-11 – Pull both spoilers laterally off the radiator and lift off the fuel tank. A01185-12 11.36 Installing the fuel tank Danger Fire hazard Fuel is highly flammable.
  • Page 77 SERVICE WORK ON THE CHASSIS 11 Main work – Check the throttle cable routing. ( p. 81) – Position the fuel tank and fit the two spoilers laterally to the radiator. – Make sure that no cables or throttle cables are trapped or damaged.
  • Page 78: Checking For Chain Dirt Accumulation

    11 SERVICE WORK ON THE CHASSIS 11.37 Checking for chain dirt accumulation – Check the chain for coarse dirt accumulation. » If the chain is very dirty: – Clean the chain. ( p. 76) 400678-01 11.38 Cleaning the chain Warning Danger of accidents Lubricants on the tires reduces the road grip.
  • Page 79: Checking The Chain Tension

    SERVICE WORK ON THE CHASSIS 11 11.39 Checking the chain tension Warning Danger of accidents Incorrect chain tension damages components and results in accidents. If the chain is tensioned too much, the chain, engine sprocket, rear sprocket, transmission and rear wheel bearings wear more quickly. Some components may break if overloaded. If the chain is too loose, the chain may fall off the engine sprocket or the rear sprocket.
  • Page 80: Checking The Chain, Rear Sprocket, Engine Sprocket, And Chain Guide

    11 SERVICE WORK ON THE CHASSIS Main work – Loosen nut – Loosen nuts – Adjust the chain tension by turning adjusting screws left and right. Guideline Chain tension 58 … 61 mm (2.28 … 2.4 in) Turn adjusting screws on the left and right so that the markings on the left and right chain adjusters are in the same position relative to reference marks...
  • Page 81 SERVICE WORK ON THE CHASSIS 11 – Pull on the top section of the chain with the specified weight Guideline Weight, chain wear mea- 10 … 15 kg (22 … 33 lb.) surement – Measure distance of 18 chain rollers in the lower chain section.
  • Page 82 11 SERVICE WORK ON THE CHASSIS – Check the chain sliding piece for wear. » If the lower edge of the chain pins is in line with or below the chain sliding piece: – Change the chain sliding piece. – Check that the chain sliding piece is firmly seated.
  • Page 83: Checking The Frame

    If the link fork exhibits damage, cracking, or deformation: – Change the link fork. Info Always replace a damaged link fork. Repair of the link fork is not authorized by Husqvarna Motorcycles. F03646-01 11.44 Checking the throttle cable routing Warning Danger of accidents The throttle cable can become kinked, trapped or blocked if it is not routed cor-...
  • Page 84: Checking The Rubber Grips

    11 SERVICE WORK ON THE CHASSIS Main work – Check the throttle cable routing. Both throttle cables must be routed, side by side, on the back of the handlebars and above the fuel tank bracket, to the throttle valve body. Both throttle cables must be secured behind the rubber strap of the fuel tank support.
  • Page 85: Programming The Quickshifter

    SERVICE WORK ON THE CHASSIS 11 11.46 Programming the quickshifter Info If the shifting performance of the quickshifter starts to decrease, it must be reprogrammed. – Carry out start procedure. ( p. 27) – Press and hold the QS button for at least 10 seconds.
  • Page 86: Changing The Hydraulic Clutch Fluid

    11 SERVICE WORK ON THE CHASSIS Info The fluid level rises with increasing wear of the clutch facing discs. Never use DOT 5 brake fluid. It is silicone-based and purple in color. Oil seals and clutch lines are not designed for DOT 5 brake fluid. Avoid contact between brake fluid and painted parts.
  • Page 87 SERVICE WORK ON THE CHASSIS 11 – Move the hydraulic clutch fluid reservoir mounted on the han- dlebar into a horizontal position. – Remove screws – Take off cover with membrane H04933-10 – Fill bleeding syringe with the appropriate hydraulic fluid. Syringe (50329050000) Brake fluid DOT 4 / DOT 5.1 ( p.
  • Page 88: 12 Brake System

    Warning Danger of accidents Worn-out brake discs reduce the braking effect. – Make sure that worn-out brake discs are replaced immediately. (Your authorized Husqvarna Motor- cycles workshop will be glad to help.) – Check the front and rear brake disc thickness at multiple...
  • Page 89: Checking The Front Brake Fluid Level

    Danger of accidents Old brake fluid reduces the braking effect. – Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Preparatory work –...
  • Page 90 Danger of accidents Old brake fluid reduces the braking effect. – Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Note Environmental hazard Hazardous substances cause environmental damage.
  • Page 91: Checking The Front Brake Linings

    Checking the front brake linings Warning Danger of accidents Worn-out brake linings reduce the braking effect. – Ensure that worn-out brake linings are replaced immediately. (Your authorized Husqvarna Motorcy- cles workshop will be glad to help.) – Check the brake linings for minimum thickness ≥...
  • Page 92 12 BRAKE SYSTEM Note Environmental hazard Hazardous substances cause environmental damage. – Dispose of oils, grease, filters, fuel, cleaning agents, brake fluid, etc., correctly and in compliance with the applicable regulations. Info Never use DOT 5 brake fluid. It is silicone-based and purple in color. Oil seals and brake lines are not designed for DOT 5 brake fluid.
  • Page 93: Checking The Free Travel Of Foot Brake Lever

    BRAKE SYSTEM 12 – Insert the new brake linings, insert pin , and mount cotter pins Info Always change the brake linings in pairs. To make it easier to mount the pin, push the brake linings against the retainer spring. Make sure the brake linings and retainer spring are seated correctly.
  • Page 94: Adjusting The Basic Position Of The Foot Brake Lever

    12 BRAKE SYSTEM – Disconnect spring – Move the foot brake lever back and forth between the end stop and the contact to the foot brake cylinder piston and check free travel Guideline Free travel at foot brake 3 … 5 mm (0.12 … 0.2 in) lever »...
  • Page 95: Checking The Rear Brake Fluid Level

    Danger of accidents Old brake fluid reduces the braking effect. – Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Preparatory work –...
  • Page 96 Danger of accidents Old brake fluid reduces the braking effect. – Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Note Environmental hazard Hazardous substances cause environmental damage.
  • Page 97: Checking The Brake Linings Of The Rear Brake

    Checking the brake linings of the rear brake Warning Danger of accidents Worn-out brake linings reduce the braking effect. – Ensure that worn-out brake linings are replaced immediately. (Your authorized Husqvarna Motorcy- cles workshop will be glad to help.) – Check the brake linings for minimum thickness ≥...
  • Page 98 12 BRAKE SYSTEM Info Never use DOT 5 brake fluid. It is silicone-based and purple in color. Oil seals and brake lines are not designed for DOT 5 brake fluid. Avoid contact between the brake fluid and painted parts. Brake fluid corrodes paint. Only use clean brake fluid from a sealed container.
  • Page 99 BRAKE SYSTEM 12 – Insert the new brake linings, insert pin , and mount cotter pins Info Always change the brake linings in pairs. Make sure that decoupling plate is mounted on the piston side brake lining. – Operate the foot brake lever repeatedly until the brake lin- ings are in contact with the brake disc and there is a pressure F03723-10 point.
  • Page 100: 13 Wheels, Tires

    13 WHEELS, TIRES 13.1 Removing the front wheel Preparatory work – Raise the motorcycle with a lift stand. ( p. 51) Main work – Manually press the brake caliper toward the brake disc to push back the brake pistons. Info Make sure that you do not press the brake caliper against the spokes when pushing back the brake pis- tons.
  • Page 101: Installing The Front Wheel

    WHEELS, TIRES 13 13.2 Installing the front wheel Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect. – Always keep the brake discs free of oil and grease. – Clean the brake discs with brake cleaner when necessary. –...
  • Page 102: Installing The Rear Wheel

    13 WHEELS, TIRES Main work – Manually press the brake caliper toward the brake disc to push back the brake piston. Info Make sure that you do not press the brake caliper against the spokes when pushing back the brake pis- ton.
  • Page 103 WHEELS, TIRES 13 Main work – Check the wheel bearing for damage and wear. » If the wheel bearing is damaged or worn: – Change the rear wheel bearing. – Clean and grease shaft seal rings and contact surfaces of the spacers. Long-life grease ( p.
  • Page 104: Checking The Tire Condition

    Checking the tire condition Info Only mount tires approved and/or recommended by Husqvarna Motorcycles. Other tires could have a negative effect on handling characteristics. The type, condition, and pressure of the tires all have a major impact on the handling characteristic of the motorcycle.
  • Page 105: Checking The Spoke Tension

    Other spokes will become looser as a result. – Check spoke tension regularly, and in particular on a new vehicle. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) –...
  • Page 106: 14 Electrical System

    14 ELECTRICAL SYSTEM 14.1 Removing the 12-V battery Caution Danger of burns The voltage regulator gets very hot when the vehicle is driven. – Allow the voltage regulator to cool down before performing any work. Note Environmental hazard 12 V batteries contain environmentally hazardous materials. –...
  • Page 107: Installing The 12-V Battery

    ELECTRICAL SYSTEM 14 14.2 Installing the 12-V battery Main work – Pull up the battery holding bracket , insert the 12-V bat- tery into the battery compartment with the terminals facing upwards and secure with the battery holding bracket 12 V battery (HJTZ5S-FP-C) ( p.
  • Page 108: Charging The 12-V Battery

    14 ELECTRICAL SYSTEM 14.3 Charging the 12-V battery Warning Risk of injury 12 V batteries contain harmful substances. – Keep 12 V batteries out of the reach of children. – Keep sparks and open flames away from 12 V batteries. – Only charge 12 V batteries in well-ventilated rooms.
  • Page 109: Changing The Main Fuse

    12-V battery with these battery chargers. The charging time may be longer at low temperatures. These battery chargers are only suitable for lithium iron phosphate batteries. Observe the accompany- ing instructions for Husqvarna Motorcycles technical accessories. Info Never remove cover –...
  • Page 110: Changing The Fuse Of The Fuel Pump

    14 ELECTRICAL SYSTEM – Remove the fuel tank. p. 73) Main work – Pull starter relay from the holder. F03751-10 – Take off protection caps – Remove faulty main fuse Info A faulty fuse has a burned-out fuse wire A spare fuse is located in the starter relay.
  • Page 111: Diagnostics Connector

    ELECTRICAL SYSTEM 14 Preparatory work – Remove the seat. ( p. 66) Main work – Take off protection cap – Remove the faulty fuse Info A faulty fuse has a burned-out fuse wire – Insert the new fuse for the fuel pump. Fuse (58011109105) ( p.
  • Page 112: 15 Cooling System

    15 COOLING SYSTEM 15.1 Cooling system Water pump in the engine circulates the coolant. The pressure resulting from the warming of the cooling system is regulated by a valve in radiator cap . This ensures that operat- ing the vehicle at the specified coolant temperature will not result in a risk of malfunctions.
  • Page 113: Checking The Coolant Level

    COOLING SYSTEM 15 15.3 Checking the coolant level Warning Danger of scalding During motorcycle operation, the coolant gets very hot and is under pressure. – Do not open the radiator, the radiator hoses or other cooling system components if the engine or the cooling system are at operating temperature.
  • Page 114: Refilling With Coolant

    15 COOLING SYSTEM Warning Danger of poisoning Coolant is harmful to health. – Keep coolant out of the reach of children. – Do not allow coolant to come into contact with the skin, the eyes and clothing. – Consult a doctor immediately if coolant is swallowed. –...
  • Page 115: Changing The Coolant

    COOLING SYSTEM 15 Finishing work (FX 450) – Install the engine guard. ( p. 54) 15.6 Changing the coolant Warning Danger of scalding During motorcycle operation, the coolant gets very hot and is under pressure. – Do not open the radiator, the radiator hoses or other cooling system components if the engine or the cooling system are at operating temperature.
  • Page 116 15 COOLING SYSTEM – Go for a short test ride. – Check the coolant level. ( p. 111) Finishing work (FX 450) – Install the engine guard. ( p. 54)
  • Page 117: Tuning The Engine 16

    TUNING THE ENGINE 16 16.1 Checking the play in the throttle cable – Check the throttle grip for smooth operation. – Move the handlebar to the straight-ahead position. Turn the throttle grip back and forth slightly and determine the play in throttle cable Play in throttle cable 3 …...
  • Page 118: Adjusting The Characteristic Map Of The Throttle Response

    16 TUNING THE ENGINE Main work – Move the handlebar to the straight-ahead position. – Push back sleeve – Loosen nut – Turn adjusting screw in as far as possible. – Loosen nut – Push cold start button all the way to the stop. –...
  • Page 119 TUNING THE ENGINE 16 – Remove guide plate from handle tube – Position the required guide plate on the grip tube. Guideline The label OUTSIDE must be visible. Marking must be positioned at marking Gray guide plate (A48002014000) Alternative 1 Black guide plate (A46002014000) Info The gray guide plate opens the throttle valve more...
  • Page 120: Changing The Mapping

    Adjusting the idle speed Warning Danger of accidents The engine may go out spontaneously if the idle speed is set too low. – Set the idle speed to the specified value. (Your authorized Husqvarna Motorcycles workshop will be glad to help.)
  • Page 121: Teaching The Throttle Valve Position

    TUNING THE ENGINE 16 – Run the engine until warm. The cold start button is deactivated – The cold start but- ton is in its basic position. ( p. 19) Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death.
  • Page 122: Checking The Basic Position Of The Shift Lever

    16 TUNING THE ENGINE 16.7 Checking the basic position of the shift lever Info When driving, the shift lever must not touch the rider's boot when in the basic position. When the shift lever keeps touching the boot, the transmission will be subject to an excessive load. –...
  • Page 123: Service Work On The Engine 17

    SERVICE WORK ON THE ENGINE 17 17.1 Changing the fuel screen Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. – Do not fuel the vehicle in the vicinity of open flames or lit cigarettes. –...
  • Page 124: Checking The Engine Oil Level

    17 SERVICE WORK ON THE ENGINE Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death. – Always make sure there is sufficient ventilation when running the engine. – Use effective exhaust extraction when starting or running the engine in an enclosed space.
  • Page 125: Changing The Engine Oil And Oil Filter, Cleaning The Oil Screens

    SERVICE WORK ON THE ENGINE 17 17.3 Changing the engine oil and oil filter, cleaning the oil screens Warning Danger of scalding Engine and gear oil get very hot when the motorcycle is ridden. – Wear suitable protective clothing and safety gloves. –...
  • Page 126 17 SERVICE WORK ON THE ENGINE – Mount and tighten screw plug with the O-ring. Guideline Screw plug, oil M20x1.5 15 Nm (11.1 lbf ft) screen F03775-11 – Position long oil screen with the O-rings on a pin wrench. – Position the pin wrench through the drill hole of the screw plug in the opposite section of the engine case.
  • Page 127: Adding Engine Oil

    SERVICE WORK ON THE ENGINE 17 – Lay the motorcycle on its side and fill the oil filter housing to about ⅓ full with engine oil. – Place the oil filter into the oil filter housing. – Lubricate the O-ring of the oil filter cover and mount it with oil filter cover –...
  • Page 128 17 SERVICE WORK ON THE ENGINE Info For optimal performance of the engine oil, do not mix different types of engine oil. Husqvarna Motorcycles recommends changing the engine oil. – Mount and tighten the filler plug together with the O-ring.
  • Page 129: Cleaning, Care 18

    CLEANING, CARE 18 18.1 Cleaning the motorcycle Note Material damage Components become damaged or destroyed if a pressure cleaner is used incorrectly. The high pressure forces water into the electrical components, connectors, throttle cables, and bearings, etc. Pressure which is too high causes malfunctions and destroys components. –...
  • Page 130 18 CLEANING, CARE – After the motorcycle has cooled down, lubricate all moving parts and pivot points. – Clean the chain. ( p. 76) – Treat bare metal (except for brake discs and the exhaust sys- tem) with a corrosion inhibitor. Preserving materials for paints, metal and rubber p.
  • Page 131: Storage 19

    – Store the vehicle in a dry location that is not subject to large fluctuations in temperature. Info Husqvarna Motorcycles recommends raising the motorcycle. – Raise the motorcycle with a lift stand. ( p. 51) –...
  • Page 132: Preparing For Use After Storage

    19 STORAGE Info Do not use non-porous materials since they prevent humidity from escaping, thus causing corrosion. Avoid running the engine for a short time only. Since the engine cannot warm up properly, the water vapor produced during combustion condenses and causes valves and exhaust system to rust.
  • Page 133: Troubleshooting 20

    – Check the electrical system. – Malfunction in the electronic Read out the fault memory using the fuel injection Husqvarna Motorcycles diagnostics tool. – Engine does not speed up Malfunction in the electronic Read out the fault memory using the...
  • Page 134 – Read out the fault memory using the Husqvarna Motorcycles diagnostics tool. – High oil consumption Engine vent hose bent Route the vent hose without bends or change it if necessary.
  • Page 135: Blink Code 21

    BLINK CODE 21 Combination switch, left side – buttons pressed longer than 20 seconds Error level condition Blink code for malfunc- tion indicator lamp Malfunction indicator lamp flashes continuously THREF – malfunction Error level condition Blink code for malfunc- tion indicator lamp 02 Malfunction indicator lamp flashes 2x short Crankshaft speed sensor –...
  • Page 136 21 BLINK CODE Blink code for malfunc- tion indicator lamp 33 Malfunction indicator lamp flashes 3x long, 3x short Injection valve cylinder 1 – circuit fault Error level condition Blink code for malfunc- tion indicator lamp 37 Malfunction indicator lamp flashes 3x long, 7x short Ignition coil –...
  • Page 137: Technical Data 22

    TECHNICAL DATA 22 22.1 Engine Design 1-cylinder 4-stroke engine, water-cooled Displacement 449.9 cm³ (27.455 cu in) Stroke 63.4 mm (2.496 in) Bore 95 mm (3.74 in) Compression ratio 13.1:1 Idle speed 2,100 … 2,200 rpm Control OHC, 4 valves controlled via rocker arm Valve diameter, intake 40 mm (1.57 in) Valve diameter, exhaust...
  • Page 138: Engine Tightening Torques

    22 TECHNICAL DATA 22.2 Engine tightening torques Oil nozzle for the clutch lubrica- 0.8 Nm (0.59 lbf ft) tion (alternator cover sealing sur- face) Screw, oil nozzle bent for piston 2 Nm (1.5 lbf ft) cooling ® Loctite 243™ Crankshaft speed sensor screw 6 Nm (4.4 lbf ft) and cable retainer Loctite...
  • Page 139 TECHNICAL DATA 22 Screw, timing chain clip 10 Nm (7.4 lbf ft) ® Loctite 243™ Screw, timing chain tensioner 10 Nm (7.4 lbf ft) Screw, torque governor 10 Nm (7.4 lbf ft) ® Loctite 243™ Screw, valve cover 10 Nm (7.4 lbf ft) Screw, water pump cover M6x20 10 Nm (7.4 lbf ft)
  • Page 140: Capacities

    22 TECHNICAL DATA 22.3 Capacities 22.3.1 Engine oil Engine oil 1.20 l (1.27 qt.) Engine oil (SAE 10W/50) ( p. 146) 22.3.2 Coolant Coolant 0.95 l (1 qt.) Coolant ( p. 146) 22.3.3 Fuel Total fuel tank capacity, approx. (All FC models) Super unleaded (ROZ 95) ( p.
  • Page 141: Electrical System

    The tires specified represent one of the possible series production tires. For alternative manufacturers, if any, contact an authorized dealer or qualified tire dealership. If local road approval regulations apply, these and the respective technical specifications must be observed. Additional information is available in the Service section under: www.husqvarna‑motorcycles.com 22.7 Fork 22.7.1...
  • Page 142 22 TECHNICAL DATA Fork length 940 mm (37.01 in) + 10 + 0.34 Oil capacity external mechanism ml (7.78 fl. oz.) Fork oil (SAE 4) (48601166S1) − 50 − 1.69 right p. 147) + 10 + 0.34 Oil capacity external mechanism ml (7.78 fl.
  • Page 143: Shock Absorber

    TECHNICAL DATA 22 + 10 + 0.34 Oil capacity external mechanism ml (7.78 fl. oz.) Fork oil (SAE 4) (48601166S1) − 50 − 1.69 right p. 147) + 10 + 0.34 Oil capacity external mechanism ml (7.78 fl. oz.) Fork oil (SAE 4) (48601166S1) −...
  • Page 144 22 TECHNICAL DATA Highspeed compression damping Comfort 2 turns Standard 1.5 turns Sport 1 turn Rebound damping Comfort 17 clicks Standard 15 clicks Sport 13 clicks Spring preload 8 mm (0.31 in) Spring rate Weight of rider: 65 … 75 kg (143 … 165 lb.) 42 N/mm (240 lb/in) Weight of rider: 75 …...
  • Page 145: Chassis Tightening Torques

    TECHNICAL DATA 22 Fitted length 456.3 mm (17.965 in) Shock absorber oil Shock absorber fluid (SAE 2.5) (50180751S1) ( p. 147) 22.9 Chassis tightening torques ® Screw, air filter box cover EJOT PT K60x20-Z 3 Nm (2.2 lbf ft) ® Screw, air filter box, on subframe EJOT PT K60x20AL...
  • Page 146 22 TECHNICAL DATA Screw, connector board with 5 Nm (3.7 lbf ft) combination instrument Screw, front brake disc 14 Nm (10.3 lbf ft) ® Loctite 243™ Screw, fuel tank spoiler on radia- 6 Nm (4.4 lbf ft) Screw, ground wire on frame 10 Nm (7.4 lbf ft) Screw, hand lever 5 Nm (3.7 lbf ft)
  • Page 147 TECHNICAL DATA 22 Nut, fork pivot M16x1.5 100 Nm (73.8 lbf ft) Nut, frame on linkage lever M16x1.5 60 Nm (44.3 lbf ft) Nut, linkage lever on angle lever M16x1.5 60 Nm (44.3 lbf ft) Screw, front wheel spindle M20x1.5 35 Nm (25.8 lbf ft) Screw, top steering head M20x1.5...
  • Page 148: 23 Substances

    23 SUBSTANCES Brake fluid DOT 4 / DOT 5.1 Standard/classification – Guideline – Use only brake fluid that complies with the specified standard (see specifications on the container) and that exhibits the corresponding properties. Recommended supplier Castrol – REACT PERFORMANCE DOT 4 ®...
  • Page 149 SUBSTANCES 23 Fork oil (SAE 4) (48601166S1) Standard/classification – SAE ( p. 150) (SAE 4) Guideline – Use only oils that comply with the specified standards (see specifications on the container) and that exhibit the corresponding properties. Shock absorber fluid (SAE 2.5) (50180751S1) Standard/classification –...
  • Page 150: 24 Auxiliary Substances

    24 AUXILIARY SUBSTANCES Air filter cleaner Recommended supplier ® MOTOREX – Racing Bio Dirt Remover Chain cleaner Recommended supplier ® MOTOREX – Chain Clean Fuel additive Recommended supplier ® MOTOREX – Fuel Stabilizer High viscosity grease Recommended supplier ® – LGHB 2 Long-life grease Recommended supplier...
  • Page 151 AUXILIARY SUBSTANCES 24 Silicone spray Recommended supplier ® MOTOREX – Silicone Spray Special cleaner for glossy and matte paint finishes, metal and plastic surfaces Recommended supplier ® MOTOREX – Quick Cleaner Special grease (00062010053) Recommended supplier ® Klüber Lubrication – Klüberfood NH1 34‑401 Universal oil spray Recommended supplier...
  • Page 152: 25 Standards

    25 STANDARDS JASO T903 MA2 Different technical development directions required a separate specification for motorcycles – the JASO T903 MA2 standard. Earlier, engine oils from the automobile industry were used for motorcycles because there was no separate motorcycle specification. Whereas long service intervals are demanded for automobile engines, the focus for motorcycle engines is on high performance at high engine speeds.
  • Page 153: Index Of Special Terms 26

    INDEX OF SPECIAL TERMS 26 Launch control Vehicles electronics functions for achieving the best possible acceleration from a standing position On-board diagnosis Vehicle system, which monitors the specified param- eters of the vehicle electronics Quickshifter Function of the engine electronics for shifting up without clutch actuation Traction Control Auxiliary function of the motor control that reduces...
  • Page 154: 27 List Of Abbreviations

    27 LIST OF ABBREVIATIONS Art. no. Article number circa compare e.g. for example etc. et cetera i.a. inter alia number poss. possibly...
  • Page 155: List Of Symbols 28

    LIST OF SYMBOLS 28 28.1 Yellow and orange symbols Yellow and orange symbols indicate an error condition that requires prompt intervention. Active driving aids are also represented by yellow or orange symbols. Malfunction indicator lamp lights up/flashes orange – The OBD has detected a malfunction in the vehicle electronics.
  • Page 156: Index

    INDEX INDEX cleaning ......76 Chain guide 12-V battery checking ......78 charging .
  • Page 157 INDEX Engine oil level Handlebar position ....48 checking ......122 adjusting .
  • Page 158 INDEX low-speed compression damping, adjusting . 38 rebound damping, adjusting ... . 40 Play in throttle cable removing ......63 adjusting .
  • Page 159 INDEX Transporting ......33 Troubleshooting ....131-132 Use definition .
  • Page 160 *3402633en* 3402633en 07.06.2022 Husqvarna Motorcycles GmbH Stallhofnerstraße 3 5230 Mattighofen Austria Photo: Mitterbauer/KISKA, www.husqvarna‑motorcycles.com Husqvarna Motorcycles GmbH...

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