Baxi Steel & Monaco 747 Installer's Manual
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Baxi Steel & Monaco 747 Installer's Manual

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5110525/01
INSTALLER GUIDE
Steel
&
Monaco
Model 747
(GC No. 32-032-51)
INSET LIVE FUEL EFFECT GAS FIRE
THIS APPLIANCE IS FOR USE WITH NATURAL GAS (G20)
WHEN CONVERTED USING CONVERSION KIT NO. 0595221 THIS
APPLIANCE IS FOR USE WITH PROPANE GAS (G31)
THIS APPLIANCE IS SUITABLE ONLY FOR INSTALLATION IN THE UNITED
KINGDOM (GB) AND THE REPUBLIC OF IRELAND (IE).
We trust that these instructions give sufficient details to enable this appliance to be
installed and maintained satisfactorily. However, if further information is required, our
Baxi Fires Division Technical Helpline will be pleased to help.
Telephone 08706 061 065 (National call rates apply in the United Kingdom)
In the Republic of Ireland call 0044 08706 061 065
owner
INSTALLER: Please leave this guide with the
©

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Summary of Contents for Baxi Steel & Monaco 747

  • Page 1 We trust that these instructions give sufficient details to enable this appliance to be installed and maintained satisfactorily. However, if further information is required, our Baxi Fires Division Technical Helpline will be pleased to help. Telephone 08706 061 065 (National call rates apply in the United Kingdom)
  • Page 2 BS EN ISO 9001 quality system accepted by the British Standards Institute. The Highest Standards Baxi Fires Division is a member of the Society of British Gas Industries which works to ensure high standards of safety, quality and performance. Careful Installation Baxi Fires Division is a CORGI registered company.

  • Page 3: Table Of Contents

    INSTALLER GUIDE CONTENTS Section Heading Page 1. SAFETY 2. APPLIANCE DATA 3. GENERAL INSTALLATION REQUIREMENTS 4. PACK CONTENTS 5. FIREPLACE CHECK 6. IGNITION CHECK 7. GAS SUPPLY CONNECTION 8. PREPARING APPLIANCE FOR INSTALLATION 8.1 Appliance Preparation 8.2 Fitting the Front Surround 8.3 Fitting the foam seal.

  • Page 4: Safety

    INSTALLER GUIDE 1. SAFETY Installer Before continuing any further with the installation of this appliance please read the following guide to manual handling The lifting weight of this appliance is as below: - Monaco 10.0 kg Steel 10.0 kg One person should be sufficient to lift the fire. If for any reason this weight is considered too heavy then obtain assistance.

  • Page 5: Appliance Data

    INSTALLER GUIDE 2. APPLIANCE DATA This product uses fuel effect pieces and a burner compartment rear wall containing Refractory Ceramic Fibres (RCF), which are man-made vitreous silicate fibres. Excessive exposure to these materials may cause irritation to eyes, skin and respiratory tract.

  • Page 6: General Installation Requirements

    INSTALLER GUIDE 3. GENERAL INSTALLATION REQUIREMENTS The installation must be in accordance with these instructions. For the user’s protection, in the United Kingdom it is the law that all gas appliances are installed by competent persons in accordance with the current edition of the Gas Safety (Installation and Use) Regulations.
  • Page 7 INSTALLER GUIDE Where no specific instructions are given, reference should be made to the relevant British Standard Code of Practice. In the United Kingdom, as supplied, this appliance can be installed in the following situations: - 3.2.1 A masonry chimney with a minimum diameter of 175mm (7”) free from any obstruction, and with any damper or restrictor plate in the chimney removed or secured, and having a minimum effective flue height of 3m (10ft).
  • Page 8 INSTALLER GUIDE The current revision of the standard requires 16,500mm 2 . This appliance is suitable in both cases. The total depth of the opening measured from the finished front of the fireplace (Including plaster, surround etc.) must be not less than 120mm. See figure 3. The current versions of BS1289 and BS EN 1806 recommend that there should be an air space or insulation between the flue blocks and the plaster because heat transfer may cause cracking on directly plastered...
  • Page 9 INSTALLER GUIDE 3.3.4 The flue must serve only one fireplace. 3.4 The flue must conform to BS 5440: Part 1 in design and installation. The flue, measured from the bottom of the fireplace opening to the bottom of the terminal, shall be not less than 3m in actual vertical height. When calculated in accordance with BS 5440: Part 1 Annex A, the minimum equivalent height of the flue shall be 2.0m of 125mm dia.
  • Page 10 INSTALLER GUIDE 3.11 The minimum height from the top surface of the hearth to the underside of any shelf made from wood or other combustible materials is detailed below. • For a shelf up to 150mm deep: Minimum height = 750mm. •...
  • Page 11 INSTALLER GUIDE 3.16 Propane gas appliances must not be installed in a room, which is built entirely below ground level (See BS 5871 Pt2). 3.17 If the appliance is to be fitted against a wall with combustible cladding, the cladding must be removed from the area covered by the outer surround. The cladding must also not touch the surround.

  • Page 12: Pack Contents

    INSTALLER GUIDE 3.19 Proprietary terminals must comply with BS 715 or BS 1289. Any terminal or termination must be positioned in accordance with BS 5440 Part 1 to ensure that the products of combustion can be safely dispersed into the outside atmosphere. Where the appliance is connected to an unlined brick chimney it is generally unnecessary for the chimney pot to be replaced or for a terminal to be fitted unless the flue has a diameter smaller than 170mm.
  • Page 13 INSTALLER GUIDE Remove all the items carefully to prevent damage. Take special care when handling the ceramic components. Some items may be contained in the packaging fitments - Examine the packaging carefully before discarding. Check that all the items are present and undamaged.

  • Page 14: Fireplace Check

    INSTALLER GUIDE 5. FIREPLACE CHECK 5.1 Fireplace check 5.1.1 Fireplace size The fireplace must comply with the requirements described in section 3.2. This may entail removing the fireback and infill material behind the fireback. 5.1.2 Fireplace general condition The fireplace floor should be reasonably flat to ensure that the hotbox can be installed without it rocking and so that a good seal can be made at the bottom front of the box.

  • Page 15: Ignition Check

    INSTALLER GUIDE 6. IGNITION CHECK Before attempting to install, it is worth checking that the ignition system performs satisfactorily. Set the control knob to the off position. Depress the control knob and rotate it anticlockwise to the pilot ignition position. A 'click' will be heard as the integral piezo operates.

  • Page 16: Preparing Appliance For Installation

    INSTALLER GUIDE 8. PREPARING APPLIANCE FOR INSTALLATION 8.1 Appliance Preparation 1. Remove any transit tape and packing and inspect for any evidence of mishandling which might affect the performance. Each unit is flame tested before it leaves the factory and as a result there may be slight discolouration around the burner ports.

  • Page 17: The Flue Restrictor

    INSTALLER GUIDE front surround is positioned correctly before fitting the foam seal. Cut the foam seal to the required length. Be careful not to stretch the seal when measuring. Remove the protective backing from the foam seal and fit this to the rear of the hotbox flange (See figure 10).

  • Page 18: Firebox Installation

    INSTALLER GUIDE 9. FIREBOX INSTALLATION 9.1 Firebox Installation 1. Make sure that the relevant areas at the fireplace back are sound enough to take the eyebolts. If these areas have deteriorated due to prolonged use they should be made sound with a suitable cement. 2.
  • Page 19 INSTALLER GUIDE 7. Place the hotbox fully back into the fireplace opening so that it is sealed against the fireplace front surround. 8. Fit a cable retainer over the bottom end of each cable. 9. Pull each cable taut. Push the cable retainers hard up against the back panel.

  • Page 20: Burner Installation

    INSTALLER GUIDE 10. BURNER INSTALLATION 10.1 Burner & Supply Pipe Installation 1. Refit the burner unit to the hotbox using the two screws removed previously 2. Connect the supply line to the appliance. 3. If closed open the isolating valve at the inlet ‘T’ connector. 4.

  • Page 21: Inlet Pressure Check

    INSTALLER GUIDE 10.3 Inlet Pressure Check The appliance is pre-set to give the correct heat input at the inlet pressure shown in section 2 of this manual. No adjustment is necessary. 1. Check the inlet pressure by fitting a pressure gauge at the test point. The test point is on the inlet ‘T’...

  • Page 22: Ceramic Pebble Installation

    INSTALLER GUIDE 12. CERAMIC PEBBLE INSTALLATION 1. Place the base pebble in the firebox. It should rest on the ledges at the rear sides of the burner unit. See figure 21. Install the 6 loose pebbles as follows. The underside of each pebble is marked with a letter ‘A’ to ‘F’...
  • Page 23 INSTALLER GUIDE 5. Hold pebble ‘C’ upright with the arrow pointing to the top. Place pebble “C” on top of the base pebble (See figure 24). 6. Hold pebble ‘D’ upright with the arrow pointing to the top. Place pebble “D” on top of the base pebble Figure 24.

  • Page 24: Full Operating Checks

    INSTALLER GUIDE 13. FULL OPERATING CHECKS 13.1 Check the Control Settings With the ceramic fuel effect in position the control operation must now be fully rechecked. Make sure that the isolating valve at the ‘T’ connector is open. When first turned on from cold, the flames will appear predominantly blue. When operating the fire for the first time, some vapours may be given off which could set off smoke alarms in the vicinity.

  • Page 25: Spillage & Flame Supervision Checks

    INSTALLER GUIDE 14. SPILLAGE & FLAME SUPERVISION CHECKS 14.1 Check for Spillage A spillage check must be made before leaving the installed appliance with the customer. Make this with all the ceramic fuel effect pieces and lower firefront surround in position. 1.

  • Page 26: Final Review

    This monitoring system must not be adjusted, bypassed or put out of operation. This monitoring system, or any of its parts, must only be exchanged using Baxi fires division authorised parts.

  • Page 27: Servicing & Parts Replacement

    Stress that no extra pebbles must be added over and above those supplied with the appliance and that any replacements must only be the authorised Baxi Fires Division spares. Warn that ignoring this advice could cause incomplete clearance of the products of combustion with consequent health hazards.

  • Page 28: Checking The Aeration Setting Of The Burner

    INSTALLER GUIDE 16.1 Checking the aeration setting of the burner. 1. The aeration collar is factory set for use with a ‘pebble’ It is important to ensure that the aeration ceramic fuel effect. setting is correct for the ceramic fuel effect used. Check the aeration collar setting even if fitting the ‘pebble’...

  • Page 29: To Remove The Gas Valve

    INSTALLER GUIDE 16.4 To Remove the gas valve See figure 32. 1. Remove the burner unit - See section 16.2. 2. If lying the burner on its back, ensure that the worksurface is suitably protected This will avoid damage to the worksurface.Turn the burner unit upside down.

  • Page 30: To Remove The Main Burner Injector

    INSTALLER GUIDE 16.6 To Remove the Main Burner Injector See figure 34. 1. Remove the burner - See section 16.5. 2. Remove the burner clamping screw (See figure 34) 3. Unscrew the injector from the burner 4. Refit in the reverse order. 16.7 To Remove the Appliance from the Fireplace 1.

  • Page 31: Short List Of Spares

    INSTALLER GUIDE 17. SHORT LIST OF SPARES DESCRIPTION PART 5108137 Injector-Stereomatic Cat 82 - 069 For Natural Gas Appliances Injector-Stereomatic Size 128 and carrier For Propane Gas 5108996 Appliances B Gas tap & spark generator 3002983 C Spark generator and circlip 5108923 D Control knob 0545979...

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