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G/H V
an
BODY BUILDERS INSTRUCTIONS ........................................................................................................................................................... 1
Section 0 - General Instructions ..................................................................................................................................................... 1
Welding ....................................................................................................................................................................................... 2
Labels .......................................................................................................................................................................................... 2
Section 1 - Body ................................................................................................................................................................................ 3
Conversions ................................................................................................................................................................................ 3
Air Conditioning ........................................................................................................................................................................... 4
Rear Air Conditioning .................................................................................................................................................................. 4
Section 2 - Frame.............................................................................................................................................................................. 5
Flanges ........................................................................................................................................................................................ 5
Holes ........................................................................................................................................................................................... 5
Alterations ................................................................................................................................................................................... 6
Shear Plate Attachments ............................................................................................................................................................. 6
Trailer Towing .............................................................................................................................................................................. 6
Section 3 - Front Suspension .......................................................................................................................................................... 7
Section 4 - Rear Suspension ........................................................................................................................................................... 7
Section 5 - Brakes ............................................................................................................................................................................ 8
Section 6 - Engine ............................................................................................................................................................................. 9
Section 7 - Transmission ................................................................................................................................................................11
Section 8 - Fuel and Exhaust ..........................................................................................................................................................11
Fuel Systems ..............................................................................................................................................................................11
Fuel Fill .......................................................................................................................................................................................12
Fuel Lines ...................................................................................................................................................................................12
Fuel Tank ....................................................................................................................................................................................13
Gaseous Fuel Conversions.........................................................................................................................................................14
Exhaust System .........................................................................................................................................................................14
2007I Diesel Exhaust Systems, Option LMM, Duramax 6.6L Diesel ..........................................................................................15
G/H Van 2007 - Rev. 5-07
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