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Compatibility
ProBuilder 24 CF
ProBuilder 36 CF
3615 HO Linear (sn# 3213-003633 or greater)
Table of Contents
Table of Contents ...................................................................................................................................................... 1
PB 24CF & PB 36CF - Installation Overview ............................................................................................................ 2
PB 24CF & PB 36CF - Installation Requirements ................................................................................................. 3
PB 24CF - Framing the Chase ............................................................................................................................... 4
PB 36CF - Framing the Chase ............................................................................................................................... 5
PB 24CF & PB 36CF - Fireplace Preparation ........................................................................................................ 6
PB 36CF ONLY - Convection Air Deflectors ......................................................................................................... 7
PB 24CF & PB 36CF - Reduced Mantel Height .................................................................................................... 8
564 25K - Installation Overview ................................................................................................................................. 9
564 25K - Installation Requirements .................................................................................................................... 10
564 25K - Framing the Chase .............................................................................................................................. 11
564 25K - Fireplace Preparation .......................................................................................................................... 12
564 25K - Reduced Mantel Height ....................................................................................................................... 15
564 35K - Installation Overview ............................................................................................................................... 16
564 35K - Installation Requirements .................................................................................................................... 17
564 35K - Framing the Chase .............................................................................................................................. 18
564 35K - Fireplace Preparation .......................................................................................................................... 19
564 35K - Reduced Mantel Height ....................................................................................................................... 22
3615 HO - Installation Overview .............................................................................................................................. 23
3615 HO - Installation Requirements ................................................................................................................... 24
3615 HO - Combustible "Over-Facing" (Optional) ............................................................................................... 25
3615 HO - Framing the Chase ............................................................................................................................. 27
3615 HO - Fireplace Preparation ......................................................................................................................... 28
3615 HO - Mantel Height .................................................................................................................................... 32
CoolSmart TV Installation (36CF, 564 25K, 3615HO) ............................................................................................. 33
Using oval pipe to get past an obstruction ........................................................................................................... 36
Custom Valance to Disguise Outlet - (Optional) ................................................................................................. 37
Grill and Manifold Dimensions
The grill may be installed over the facing to
provide an aesthetic opening for the
convection outlet. (2) 8-32 x 1-1/2" screws
attach the trim to the upper manifold. This
allows variable thickness of finish material.
Dimensions
a
35-7/8" (912mm)
Page 1 of 37
PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO
564 25K (Std. or CF)
564 35K (Std. or CF)
b
2-7/8" (74mm)
17602034- 1/28/21
CoolSmart TV
(sku# 98900778)
Packing List
(1) Convection Manifold
(with grill and mounting
brackets pre-attached)
(2) Starter Collars
c
1-1/4" (32mm)
34-7/8" (886mm)
(2) Convection Air Deflectors
(Used with PB 36 ONLY)
(12) Self-Drilling Tek Screws
(2) 5" Diameter Aluminum
Flex Ducts
d
e
1-3/4" (45mm)
© Travis Industries, Inc.
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Table of Contents
Related Manuals for FireplaceXtrordinair CoolSmart TV
Summary of Contents for FireplaceXtrordinair CoolSmart TV
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Page 1: Table Of Contents
3615 HO - Fireplace Preparation ......................... 28 3615 HO – Mantel Height ............................ 32 CoolSmart TV Installation (36CF, 564 25K, 3615HO) ..................... 33 Using oval pipe to get past an obstruction ......................36 Custom Valance to Disguise Outlet – (Optional) ....................37 ... -
Page 2: Pb 24Cf & Pb 36Cf - Installation Overview
CoolSmart TV PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO (sku# 98900778) PB 24CF & PB 36CF - Installation Overview The CoolSmart system is designed to redirect the convective heat of the fireplaces from the front of the unit, just above the glass, to a location higher on the wall. -
Page 3: Pb 24Cf & Pb 36Cf - Installation Requirements
CoolSmart TV PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO (sku# 98900778) PB 24CF & PB 36CF - Installation Requirements Min. 1-1/4" (32mm) 3/8" (10mm) Upper Manifold Framing Clearance from Top, Sides 1-1/4" (32mm) and Back to Combustibles 1-3/4" (45mm) Ceiling 3/4"... -
Page 4: Pb 24Cf - Framing The Chase
CoolSmart TV PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO (sku# 98900778) PB 24CF - Framing the Chase When using this kit, disregard the framing dimensions in the manual and follow the framing instructions shown below*. PB24CF 26-1/2" 674mm... -
Page 5: Pb 36Cf - Framing The Chase
CoolSmart TV PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO (sku# 98900778) PB 36CF - Framing the Chase When using this kit, disregard the framing dimensions in the manual and follow the framing instructions shown below. 26-1/2" 674mm PB36CF... -
Page 6: Pb 24Cf & Pb 36Cf - Fireplace Preparation
CoolSmart TV PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO (sku# 98900778) PB 24CF & PB 36CF - Fireplace Preparation Remove the knockouts from the top of the fireplace. Use snips or diagonal cutters to snip the tab on the knockouts. -
Page 7: Pb 36Cf Only - Convection Air Deflectors
CoolSmart TV PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO (sku# 98900778) PB 36CF ONLY – Convection Air Deflectors On the PB 36CF you will need to install the Convection Air Deflectors on both air openings. After removing the cover plates, install the deflectors as shown below. -
Page 8: Pb 24Cf & Pb 36Cf - Reduced Mantel Height
Minimum 1” air gap behind TV to wall. The mantel must extend 2” in front of the TV and 1” to both sides. Maximum Mantel Depth (b) With CoolSmart TV Kit 47" (1194mm) 46" (1169mm) 45" (1143mm) 44" (1118mm) 43"... -
Page 9: Installation Overview
CoolSmart TV PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO (sku# 98900778) 564 25K - Installation Overview The CoolSmart system is designed to redirect the convective heat of the fireplaces from the front of the unit, just above the glass, to a location higher on the wall. The use of this kit allows for reduced clearances to televisions and a recessed cavity above the fireplace. -
Page 10: Installation Requirements
CoolSmart TV PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO (sku# 98900778) 564 25K - Installation Requirements Min. 1-1/4" (32mm) 3/8" (10mm) Upper Manifold Framing Clearance from Top, Sides 1-1/4" (32mm) and Back to Combustibles Ceiling 1-3/4" (45mm) 3/4" (20mm) Min. -
Page 11: Framing The Chase
CoolSmart TV PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO (sku# 98900778) 564 25K - Framing the Chase When using this kit, disregard the framing dimensions in the manual and follow the framing instructions shown below. 26-1/2" 674mm Braces for Manifold Support Brackets 3-3/4"... -
Page 12: Fireplace Preparation
CoolSmart TV PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO (sku# 98900778) 564 25K - Fireplace Preparation 1. Remove the knockouts from the top of the fireplace. Use snips or diagonal cutters to snip the tab on the knockouts. Press on the far side away from the top to pop the edge of the knockout up. - Page 13 CoolSmart TV PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO (sku# 98900778) 3. Under each knock out plate, you will find a cover plate held in place with (2) ¼” screws. Use a nut driver or drill with an extension to remove the (2) screws. Reach in and remove the cover plate. You may discard the plate.
- Page 14 CoolSmart TV PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO (sku# 98900778) 5. Repeat the above steps on the other end of the fireplace 6. Insert a starter collar into each of the (2) holes that were uncovered in the previous step and bend the tabs to secure the starter collar to the fireplace.
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Page 15: Reduced Mantel Height
CoolSmart TV PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO (sku# 98900778) 564 25K - Reduced Mantel Height When using this kit, disregard the combustible mantel requirements in the manual and follow the requirements shown to the right. If you wish to place a TV above the mantel, it must Max. -
Page 16: Installation Overview
CoolSmart TV PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO (sku# 98900778) 564 35K - Installation Overview The CoolSmart system is designed to redirect the convective heat of the fireplaces from the front of the unit, just above the glass, to a location higher on the wall. The use of this kit allows for reduced clearances to televisions and a recessed cavity above the fireplace. -
Page 17: Installation Requirements
CoolSmart TV PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO (sku# 98900778) 564 35K - Installation Requirements Min. 1-1/4" (32mm) 3/8" (10mm) Upper Manifold Framing Clearance from Top, Sides 1-1/4" (32mm) and Back to Combustibles Ceiling 1-3/4" (45mm) 3/4" (20mm) Min. -
Page 18: Framing The Chase
CoolSmart TV PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO (sku# 98900778) 564 35K - Framing the Chase When using this kit, disregard the framing dimensions in the manual and follow the framing instructions shown below. 26-1/2" (674mm) Braces for Manifold Support Brackets 3-3/4"... -
Page 19: Fireplace Preparation
CoolSmart TV PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO (sku# 98900778) 564 35K - Fireplace Preparation 7. Remove the knockouts from the top of the fireplace. Use snips or diagonal cutters to snip the tab on the knockouts. Press on the far side away from the top to pop the edge of the knockout up. - Page 20 CoolSmart TV PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO (sku# 98900778) 9. Under each knock out plate, you will find a cover plate held in place with (2) ¼” screws. Use a nut driver or drill with an extension to remove the (2) screws. Reach in and remove the cover plate. You may discard the plate.
- Page 21 CoolSmart TV PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO (sku# 98900778) 11. Repeat the above steps on the other end of the fireplace. 12. Insert a starter collar into each of the (2) holes that were uncovered in the previous step and bend the tabs to secure the starter collar to the fireplace.
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Page 22: Reduced Mantel Height
CoolSmart TV PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO (sku# 98900778) 564 35K - Reduced Mantel Height When using this kit, disregard the combustible mantel requirements in the manual and follow the requirements shown to the right. If you wish to place a TV above the mantel, it must Max. -
Page 23: 3615 Ho - Installation Overview
CoolSmart TV PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO (sku# 98900778) 3615 HO - Installation Overview The CoolSmart system is designed to redirect the convective heat of the fireplaces from the front of the unit, just above the glass, to a location higher on the wall. The use of this kit allows for reduced clearances to televisions and a recessed cavity above the fireplace. -
Page 24: 3615 Ho - Installation Requirements
CoolSmart TV PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO (sku# 98900778) 3615 HO - Installation Requirements Min. 1-1/4" (32mm) 3/8" (10mm) Upper Manifold Framing Clearance from Top, Sides 1-1/4" (32mm) and Back to Combustibles 1-3/4" (45mm) Ceiling 3/4" (20mm) Min. -
Page 25: 3615 Ho - Combustible "Over-Facing" (Optional)
WARNING When using the CoolSmart TV kit, Combustible material can be installed over the non-combustible board on the front of the fireplace. To be clear, there will be (2) layers of board over the front of the appliance, one non- combustible that covers the entire front of the fireplace, and a second layer that can be combustible material that is placed on top of the non-combustible board. - Page 26 CoolSmart TV PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO (sku# 98900778) 3615 HO - Flush Facing Header Configuration and Facing For installations were only non-combustible facing will cover the front of the appliance, the metal header can be moved back ½”...
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Page 27: 3615 Ho - Framing The Chase
CoolSmart TV PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO (sku# 98900778) 3615 HO - Framing the Chase 24-1/2" (674mm) 3615 CoolSmart Framing Braces for Manifold Support Brackets 3-3/4" Bottom of Upper (96mm) Manifold Framing Max. 120" 8-1/2" (3048mm) (216mm) Min. -
Page 28: 3615 Ho - Fireplace Preparation
(sku# 98900778) 3615 HO - Fireplace Preparation When using the CoolSmart TV kit, you may discard the metal framing members included with the fireplace (3615 and 4415 have (3) and 6015 has (4)). Remove the screws that secure the sheetrock backer (“L” shaped metal bracket secured to the metal header of the unit) and discard the backer (see first illustration below). - Page 29 CoolSmart TV PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO (sku# 98900778) WARNING: In order to extract the heat properly from around the firebox, you will must remove (3) layers of cover plates for each of the (2) flex attachment points on the top of the fireplace. Not removing all of the cover plates can create hazardous conditions.
- Page 30 CoolSmart TV PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO (sku# 98900778) Second Layer Under the first layer of knockout plates, you will see another set of knockouts. Remove these knockouts using the same technique described above. Third (final) Layer ...
- Page 31 CoolSmart TV PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO (sku# 98900778) Install the starter collars onto the fireplace (see below). Starter Collar Use silicone to seal the starter collar to the top of the fireplace. Bend the tabs on the...
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Page 32: 3615 Ho - Mantel Height
Minimum 1” air gap behind TV to wall. The mantel must extend 2” in front of the TV and 1” to both sides. Maximum Mantel Depth (b) With CoolSmart TV Kit Vertical framing member or pocket 47" (1194mm) 46"... -
Page 33: Coolsmart Tv Installation (36Cf, 564 25K, 3615Ho)
PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO (sku# 98900778) CoolSmart TV Installation (36CF, 564 25K, 3615HO) Remove the grill from the manifold (2 screws hold it in place). Remove the rear-mounting brackets by loosening 1/4" screws and sliding it out of the keyhole slots. - Page 34 CoolSmart TV PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO (sku# 98900778) Secure the manifold to the upper framing using screws (not included). Secure to framing Re-attach the two rear mounting brackets (removed in step 6) to the bottom of the convection manifold.
- Page 35 CoolSmart TV PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO (sku# 98900778) Stretch the included flex to its maximum length. Measure the distance between the starter collars on the fireplace and the inlets on the convection manifold. Cut the flex to the appropriate length and install between the fireplace and the manifold.
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Page 36: Using Oval Pipe To Get Past An Obstruction
CoolSmart TV PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO (sku# 98900778) Using oval pipe to get past an obstruction 5” Flex to CoolSmart 5” 7-3/4” Manifold If a situation arises that obstructs the 5” round to 6” CoolSmart flex vent runs (such as... -
Page 37: Custom Valance To Disguise Outlet - (Optional)
CoolSmart TV PB 24CF, PB 36CF, 564 25K, 564 35K, 3615HO (sku# 98900778) Custom Valance to Disguise Outlet – (Optional) A custom valance may be constructed to obscure the view of the manifold outlet. If using a valance it must meet the following requirements.