Table of Contents
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Compatibility
ProBuilder 24 Clean Face
ProBuilder 36 Clean Face
564 25K (Standard or CleanFace)
3615 HO Linear (sn# 3213-003633 or greater)
Packing List
• (1) Convection Manifold (with grill and mounting brackets pre-attached)
• (2) 5" Diameter Aluminum Flex Ducts
• (2) Starter Collars
• (12) Self-Drilling Tek Screws
• (2) Convection Air Deflectors (Used for the PB 36 ONLY - see below)
Table of Contents
PB 24CF & PB 36CF - Installation Overview ............................................................................................................ 2
PB 24CF & PB 36CF - Installation Requirements ................................................................................................. 3
PB 24CF - Framing the Chase ............................................................................................................................... 4
PB 36CF - Framing the Chase ............................................................................................................................... 5
PB 24CF & PB 36CF - Fireplace Preparation ........................................................................................................ 6
PB 36CF ONLY - Convection Air Deflectors ......................................................................................................... 7
PB 24CF & PB 36CF - Reduced Mantel Height .................................................................................................... 8
564 25K - Installation Overview ................................................................................................................................. 9
564 25K - Installation Requirements .................................................................................................................... 10
564 25K - Framing the Chase .............................................................................................................................. 11
564 25K - Fireplace Preparation .......................................................................................................................... 12
564 25K - Reduced Mantel Height ....................................................................................................................... 14
3615 HO - Installation Overview .............................................................................................................................. 15
3615 HO - Installation Requirements ................................................................................................................... 16
3615 HO - Combustible "Over-Facing" (Optional) ............................................................................................... 17
3615 HO - Framing the Chase ............................................................................................................................. 19
3615 HO - Fireplace Preparation ......................................................................................................................... 20
3615 HO - Mantel Clearances ............................................................................................................................. 24
CoolSmart TV Installation (36CF, 564 25K, 3615HO) ............................................................................................. 25
Grill and Manifold Dimensions
The grill may be installed over the facing to
provide an aesthetic opening for the
convection outlet. (2) 8-32 x 1-1/2" screws
attach the trim to the upper manifold. This
allows variable thickness of finish material.
Dimensions
a
35-7/8" (912mm)
Page 1 of 27
PB 24CF, PB 36CF, 564 25K, 3615HO
b
2-7/8" (74mm)
1-1/4" (32mm)
17602034- 1/22/20
CoolSmart TV
(sku# 98900778)
c
d
34-7/8" (886mm)
e
1-3/4" (45mm)
© Travis Industries, Inc.
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Table of Contents
Related Manuals for FireplaceXtrordinair 98900778
Summary of Contents for FireplaceXtrordinair 98900778
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Page 1: Table Of Contents
CoolSmart TV PB 24CF, PB 36CF, 564 25K, 3615HO (sku# 98900778) Compatibility ProBuilder 24 Clean Face ProBuilder 36 Clean Face 564 25K (Standard or CleanFace) 3615 HO Linear (sn# 3213-003633 or greater) Packing List • (1) Convection Manifold (with grill and mounting brackets pre-attached) •... -
Page 2: Pb 24Cf & Pb 36Cf - Installation Overview
CoolSmart TV PB 24CF, PB 36CF, 564 25K, 3615HO (sku# 98900778) PB 24CF & PB 36CF - Installation Overview The CoolSmart system is designed to redirect the convective heat of the fireplaces from the front of the unit, just above the glass, to a location higher on the wall. The use of this kit allows for reduced clearances to televisions and a recessed cavity above the fireplace. -
Page 3: Pb 24Cf & Pb 36Cf - Installation Requirements
CoolSmart TV PB 24CF, PB 36CF, 564 25K, 3615HO (sku# 98900778) PB 24CF & PB 36CF - Installation Requirements Min. 1-1/4" (32mm) 3/8" (10mm) Upper Manifold Framing Clearance from Top, Sides 1-1/4" (32mm) and Back to Combustibles 1-3/4" (45mm) Ceiling 3/4"... -
Page 4: Pb 24Cf - Framing The Chase
CoolSmart TV PB 24CF, PB 36CF, 564 25K, 3615HO (sku# 98900778) PB 24CF - Framing the Chase When using this kit, disregard the framing dimensions in the manual and follow the framing instructions shown below*. PB24CF 26-1/2" 674mm Braces for Manifold Support Brackets 3-3/4"... -
Page 5: Pb 36Cf - Framing The Chase
CoolSmart TV PB 24CF, PB 36CF, 564 25K, 3615HO (sku# 98900778) PB 36CF - Framing the Chase When using this kit, disregard the framing dimensions in the manual and follow the framing instructions shown below. 26-1/2" 674mm PB36CF Braces for Manifold Support Brackets 3-3/4"... -
Page 6: Pb 24Cf & Pb 36Cf - Fireplace Preparation
CoolSmart TV PB 24CF, PB 36CF, 564 25K, 3615HO (sku# 98900778) PB 24CF & PB 36CF - Fireplace Preparation Remove the knockouts from the top of the fireplace. Use snips or diagonal cutters to snip the tab on the knockouts. Press on the far side away from the tap to pop the edge of the knockout up. -
Page 7: Pb 36Cf Only - Convection Air Deflectors
CoolSmart TV PB 24CF, PB 36CF, 564 25K, 3615HO (sku# 98900778) PB 36CF ONLY – Convection Air Deflectors On the PB 36CF you will need to install the Convection Air Deflectors on both air openings. After removing the cover plates, install the deflectors as shown below. -
Page 8: Pb 24Cf & Pb 36Cf - Reduced Mantel Height
CoolSmart TV PB 24CF, PB 36CF, 564 25K, 3615HO (sku# 98900778) PB 24CF & PB 36CF - Reduced Mantel Height When using this kit, disregard the combustible mantel requirements in the manual and follow the requirements shown to the right. If you wish to place a TV above the mantel, it must meet the following requirements: ... -
Page 9: 564 25K - Installation Overview
CoolSmart TV PB 24CF, PB 36CF, 564 25K, 3615HO (sku# 98900778) 564 25K - Installation Overview The CoolSmart system is designed to redirect the convective heat of the fireplaces from the front of the unit, just above the glass, to a location higher on the wall. The use of this kit allows for reduced clearances to televisions and a recessed cavity above the fireplace. -
Page 10: 564 25K - Installation Requirements
CoolSmart TV PB 24CF, PB 36CF, 564 25K, 3615HO (sku# 98900778) 564 25K - Installation Requirements Min. 1-1/4" (32mm) 3/8" (10mm) Upper Manifold Framing Clearance from Top, Sides 1-1/4" (32mm) and Back to Combustibles Ceiling 1-3/4" (45mm) 3/4" (20mm) Min. 1-1/2" (39mm) Manifold 3-3/4"... -
Page 11: 564 25K - Framing The Chase
CoolSmart TV PB 24CF, PB 36CF, 564 25K, 3615HO (sku# 98900778) 564 25K - Framing the Chase When using this kit, disregard the framing dimensions in the manual and follow the framing instructions shown below. 26-1/2" 674mm Braces for Manifold Support Brackets 3-3/4"... -
Page 12: 564 25K - Fireplace Preparation
CoolSmart TV PB 24CF, PB 36CF, 564 25K, 3615HO (sku# 98900778) 564 25K - Fireplace Preparation 1. Remove the knockouts from the top of the fireplace. 2. Use snips or diagonal cutters to snip the tab on the knockouts. Press on the far side away from the tap to pop the edge of the knockout up. - Page 13 CoolSmart TV PB 24CF, PB 36CF, 564 25K, 3615HO (sku# 98900778) 5. You will need to remove a third cover plate on each side. Remove the 2 screws holding the cover plate in place. Reach in and remove the cover plate. You may discard the plates.
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Page 14: 564 25K - Reduced Mantel Height
CoolSmart TV PB 24CF, PB 36CF, 564 25K, 3615HO (sku# 98900778) 564 25K - Reduced Mantel Height When using this kit, disregard the combustible mantel requirements in the manual and follow the requirements shown to the right. If you wish to place a TV above the mantel, it must Max. -
Page 15: 3615 Ho - Installation Overview
CoolSmart TV PB 24CF, PB 36CF, 564 25K, 3615HO (sku# 98900778) 3615 HO - Installation Overview The CoolSmart system is designed to redirect the convective heat of the fireplace from the front of the unit, just above the glass, to a location higher on the wall. The use of this kit allows for reduced clearance to combustibles and accommodates TV installations closer to the fireplace or in recessed cavities above the fireplace. -
Page 16: 3615 Ho - Installation Requirements
CoolSmart TV PB 24CF, PB 36CF, 564 25K, 3615HO (sku# 98900778) 3615 HO - Installation Requirements Min. 1-1/4" (32mm) 3/8" (10mm) Upper Manifold Framing Clearance from Top, Sides 1-1/4" (32mm) and Back to Combustibles 1-3/4" (45mm) Ceiling 3/4" (20mm) Min. 1-1/2" (39mm) Manifold 3-3/4"... -
Page 17: 3615 Ho - Combustible "Over-Facing" (Optional)
CoolSmart TV PB 24CF, PB 36CF, 564 25K, 3615HO (sku# 98900778) 3615 HO - Combustible “Over-Facing” (Optional) When using the CoolSmart TV kit, Combustible material can be installed over the front of the fireplace. The combustible material MUST be installed over ½” non-combustible board. - Page 18 CoolSmart TV PB 24CF, PB 36CF, 564 25K, 3615HO (sku# 98900778) 3615 HO - Flush Facing Header Configuration and Facing For installations were only non-combustible facing will cover the front of the appliance, the metal header can be moved back ½” to accommodate drywall installed flush with the front of the fireplace The drywall can contact the top ½”...
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Page 19: 3615 Ho - Framing The Chase
CoolSmart TV PB 24CF, PB 36CF, 564 25K, 3615HO (sku# 98900778) 3615 HO - Framing the Chase 24-1/2" (674mm) 3615 CoolSmart Framing Braces for Manifold Support Brackets 3-3/4" Bottom of Upper (96mm) Manifold Framing Max. 120" 8-1/2" (3048mm) (216mm) Min. 67-1/4"... -
Page 20: 3615 Ho - Fireplace Preparation
CoolSmart TV PB 24CF, PB 36CF, 564 25K, 3615HO (sku# 98900778) 3615 HO - Fireplace Preparation When using the CoolSmart TV kit, you may discard the metal framing members included with the fireplace (3615 and 4415 have (3) and 6015 has (4)). - Page 21 CoolSmart TV PB 24CF, PB 36CF, 564 25K, 3615HO (sku# 98900778) WARNING: In order to extract the heat properly from around the firebox, you will must remove (3) layers of cover plates for each of the (2) flex attachment points on the top of the fireplace. Not removing all of the cover plates can create hazardous conditions.
- Page 22 CoolSmart TV PB 24CF, PB 36CF, 564 25K, 3615HO (sku# 98900778) Second Layer Under the first layer of knockout plates, you will see another set of knockouts. Remove these knockouts using the same technique described above. Third (final) Layer ...
- Page 23 CoolSmart TV PB 24CF, PB 36CF, 564 25K, 3615HO (sku# 98900778) Install the starter collars onto the fireplace (see below). Starter Collar Use silicone to seal the starter collar to the top of the fireplace. Bend the tabs on the...
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Page 24: 3615 Ho - Mantel Clearances
CoolSmart TV PB 24CF, PB 36CF, 564 25K, 3615HO (sku# 98900778) 3615 HO – Mantel Clearances When using this kit, disregard the combustible mantel requirements in the manual and follow the requirements shown to the right. If you wish to place a TV above the mantel, it must meet the following requirements: ... -
Page 25: Coolsmart Tv Installation (36Cf, 564 25K, 3615Ho)
CoolSmart TV PB 24CF, PB 36CF, 564 25K, 3615HO (sku# 98900778) CoolSmart TV Installation (36CF, 564 25K, 3615HO) Remove the grill from the manifold (2 screws hold it in place). Remove the rear-mounting brackets by loosening 1/4" screws and sliding it out of the keyhole slots. - Page 26 CoolSmart TV PB 24CF, PB 36CF, 564 25K, 3615HO (sku# 98900778) Secure the manifold to the upper framing using screws (not included). Secure to framing Re-attach the two rear mounting brackets (removed in step 6) to the bottom of the convection manifold.
- Page 27 CoolSmart TV PB 24CF, PB 36CF, 564 25K, 3615HO (sku# 98900778) Stretch the included flex to its maximum length. Measure the distance between the starter collars on the fireplace and the inlets on the convection manifold. Cut the flex to the appropriate length and install between the fireplace and the manifold.