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page 2 - GVO2315
Door Assembly
Parts needed:
d.
Door sheet
g.
Door sides
i.
Door tops & Bottoms
l.
door strap
o.
hinges
Method:
Rivets are better for door assembly
1. Attach (j) door top & bottom to (d) door sheet @ centre ribs only
2. Attach (g) door sides to (d) sheet through (i) @ 4 corners
3. Attach (l) door strap in centre of door sheet slipping under (g) fixing
to sheet ribs and door sides
4. Attach hinges (o) approx 150mm from top and bottom of door
through (g) sides. Fixing should be centred on (g).
5. turn your door over and fix 4 corners thru all "U" channels.
Hanging the Door
Parts needed:
- The door you have just made
c.
2 x narrow sheets
k.
2 x "Z" door jambs
Method:
1. Attach (k) 1980mm "Z"s to narrow sheets (c) on the rib with
the narrow pan.
2. Lay the premade door face down on 1 of the narrow
sheets approx 30mm up from bottom and down from top
3. Check door is centralised on the sheet (top & Bottom). fix
hinges through side of "Z" door jamb (k).
Front wall assembly
Parts needed:
- The pre-hung door you have just completed and 1
padbolt
c.
1 x narrow sheet with "Z" door jamb on it
e.
2 x 2255mm "U" channels
h.
2 x 793mm door spacers
Method:
1. Layout door with the sheet attached and the nar-
row sheet with "Z" attached as shown
2. Cap the sheets with (e) 2255 channels. Channels
will end short of sheeting 10 - 15mm. Higher side of
channel to inside.
3. Use (h) Door spacers to make sure door fits gap
OK (they sit on top of the "Z" jambs).
4. Drill & Fix (Rivet or screw) channels at every 2nd rib
down thru the top.
5. Attach door spacer at each end thru "Z" door
jambs and channels.
6. 4 fixings underneath thru channels into sheeting pan & top and bottom of (h) door
spacers & "Z"s
7. Fit the padbolt to door strap on the outside door using wide flange rivets supplied (or
screws).
If you choose to vary from these instructions your warranty will be impaired.
Drawings are diagrammatic and are not
necessarily to detail.
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