YOKOGAWA FD20 Instruction Manual
YOKOGAWA FD20 Instruction Manual

YOKOGAWA FD20 Instruction Manual

Immersion fittings

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Instruction
Manual
YOKOGAWA
IM12B06K02-01E-E_ed09.indd 1
Model FD20
Immersion Fittings
pH/ORP
IM 12B06K02-01E-E
9th edition
07/03/16 09:51

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Summary of Contents for YOKOGAWA FD20

  • Page 1 Instruction Model FD20 pH/ORP Manual Immersion Fittings YOKOGAWA IM 12B06K02-01E-E 9th edition IM12B06K02-01E-E_ed09.indd 1 07/03/16 09:51...
  • Page 2 IM 12B06K02-01E-E IM12B06K02-01E-E_ed09.indd 2 07/03/16 09:51...
  • Page 3: Table Of Contents

    Contents 1. Introduction 1.1 Features 1.2 Unpacking and Checking 1.3 Warranty and Service 1.4 Serial Number definition 2. Specifications 2.1 General specifications 2.2 Functional specifications 2.3 Model and codes 2.4 External dimensions 3. Installation 3.1 Selecting the installation site 3.2 Installation 3.2.1 “Hoisting eye”...
  • Page 4 IM 12B06K02-01E-E IM12B06K02-01E-E_ed09.indd 4 07/03/16 09:51...
  • Page 5: Introduction

    1. Introduction The model FD20 immersion fittings are used processes is excluded from this warranty to submerge sensor tips so that the pH and/ coverage. In the event of a warranty claim, or ORP (redox) potential of liquids in open the defective goods should be sent (freight vessels, tanks, drains etc.
  • Page 6: Serial Number Definition

    1.4 Serial Number definition The Serial Number is defined by nine (9) alphanumeric characters: X 1 X 2 Production Location X 3 X 4 Year/Month code X 5 X 6 X 7 X 8 X 9 Tracking number Example: N3P600028 Method used for year/month numbering Table 1: Production Year code Year...
  • Page 7: Specifications

    2. Specifications 2.1 General specifications Materials - wetted parts A. body (refer to model code) : polyproplylene (PP) stainless steel AISI 316 (SS) polyvinylchloride (PVC) polyvinylidenefluoride (PVDF) B. O-rings : silicone rubber C. liquid earth sensor : titanium (PP and PVDF design) (not in 1-hole fitting) stainless steel AISI 316 (SS design) - electrode mounting sets...
  • Page 8: Model And Codes

    Flange ANSI 4” 150Lbs for 3 hole fitting SS Flange ANSI 4” 150Lbs for 4 hole fitting SS Style A Options Cleaning system /HCN3 Chemical cleaning for FD20- .37 /HCN4 Chemical cleaning for FD20- .47 Protectionhose /PH5 For 5,5 m cable...
  • Page 9: External Dimensions

    2.4 External dimensions 1-hole PVC 3-hole PP and PVDF ø 40 ISO 228/2-G1/2 ø90 ø 25 ISO 228/2-G 1/2 (2x) ø75 ø 30 Flange Flange ø k ø D ø dg ø D ø k ø 125 IM12B06K02-01E-E IM12B06K02-01E-E_ed09.indd 9 07/03/16 09:51...
  • Page 10 3-hole SS 4-hole PP and PVDF ISO 228/2-G1/2 (3x) ISO 228/2-G 1/2 ø130 ø76 ø110 ø80 Flange Flange ø k ø k ø D ø D ø 188 L-35 IM 12B06K02-01E-E IM12B06K02-01E-E_ed09.indd 10 07/03/16 09:51...
  • Page 11 4-hole SS Flange ø k ISO 228/2-G 1/2 (3x) ø 88 ø D ø 100 L-35 FD20-V18-..-NF 5-20dm FD20-V18-..-F1 5-20dm FD20-V18-..-S1 5-20dm FD20-P37-..-NF 5-20dm FD20-F37-..-NF 5-20dm FD20-P37-..-F2 5-20dm FD20-F37-..-F3 5-20dm FD20-P37-..-S2 5-20dm 152.4 FD20-F37-..-S3 5-20dm 152,4 FD20-S37-..-NF 5-20dm FD20-S37-..-F4 5-20dm FD20-S37-..-S4...
  • Page 12: Installation

    The mounting position of the sensors must be within the area as shown in figure 3.1. 3.2 Installation Before installing the immersion fitting, check that all parts and accessories were supplied by Yokogawa. Ensure that there is enough spare around to withdraw the fitting for calibration and maintenance.
  • Page 13: Cables And Sensor Mounting

    Before mounting a sensor and/or accessory Type COAX the cables must be passed through the TRIAX fitting. When mounting Yokogawa sensors Length in mm 1 mtr the electrode cables, model WU20(D), 2 mtr should be used (see figure 3.2). Length 1, 2, 5 , 10, 15, 20 or 25 m.
  • Page 14 Type WU20D-PC Type WU20D-LT Cable nut Cable nut Cable nut Cable nut 10 cm 10 cm 10 cm 10 cm colour colour marker marker colour colour marker marker colour colour marker marker colour colour marker marker screen inner outer core screening blue screening...
  • Page 15: 3-Hole And 4-Hole Fitting

    3.3.2 3-Hole and 4-hole fitting Unscrew the protector complete with Protection electrode holder from the lower end of the hose fitting (see figure 3.3). Unscrew the cap of an electrode mounting set. Pass the electrode cable through this cap and after that through the fitting. Mount the other electrode cables in a Glue similar manner.
  • Page 16: Mounting Of Accessoires

    4. Mounting of Accessoires 4.1 Mounting kit option /B (FP20-S13) Using this mounting kit a SR20-AC32 reference electrode of Yokogawa can be mounted in a fitting (see figure 4.1). Electrodes to be used* Order nr. Description SR20-AC32 Reference electrode * For specifications of the electrodes see seperate sheets.
  • Page 17: Mounting Kit Option /R, (Order Nr. K1500By)

    Protection Hose This mounting kit replaces the standard KCI-Reservoir K1500CJ/CK electrode mounting set so that Yokogawa K1500FU refillable electrodes with a long glass shaft can be mounted in a fitting. The mounting set may be used at process pressures up to 3 bar.
  • Page 18: Cleaning Systems

    The Yokogawa program includes two 4.3 Cleaning systems The standardised design of fittings makes it different types of cleaning systems possible to mount FC20 cleaning systems (see figure 4.3): directly. The 4-hole types are especially - brush cleaning designed for these applications.
  • Page 19: Brush Cleaning

    electrode every 30 seconds. Electrically or 4.3.2 Brush cleaning The brush of this cleaning system wipes pneumatically driven versions are available. across the glass membrane of the Figures 4.4a and 4.4b show the mounting. Protection hose K1500CJ/CK Tubing K1520NA Motor K1520NF Control unit Control unit...
  • Page 20: Chemical Cleaning

    4.3.3 Chemical cleaning The chemical cleaning system is based on periodically spraying of a cleanser on to the glass membrane of the electrode. The cleanser to be used, the cleaning frequency, etc. are highly dependent on the liquid to be measured. The cleaning period and frequency can be adjusted on a control unit.
  • Page 21: Salt Bridge

    4.4 Salt bridge This reference electrode/salt bridge combination allows the measurement of pH and ORP (Redox) potentials with normal electrodes in those cases when: A. excessive contamination of the flow diaphragm is expected. The flow of the reference liquid through the diaphragm is increased by pressurising the container.
  • Page 22: Maintenance And Inspection

    5. Maintenance and Inspection 5.1 Cleaning and fitting Usally no cleaning is necessary. 5.2 Inspection of the O-ring seal The O-ring seal used in the wetted parts of the fitting is made of silicone rubber which has superior resistance to corrosion and is suitable for use with most process liquids. Usually no periodically inspection is necessary.
  • Page 23 1-Hole PVC Note This fitting has no liquid earth connection 3-Hole PP and PVDF 4-Hole PP and PVDF 3-Hole SS 4-Hole SS IM12B06K02-01E-E IM12B06K02-01E-E_ed09.indd 23 07/03/16 09:51...
  • Page 24 Yokogawa has an extensive sales and YOKOGAWA ELECTRIC CORPORATION YOKOGAWA ELECTRIC ASIA Pte. LTD. World Headquarters 5 Bedok South Road distribution network. 9-32, Nakacho 2-chome, Musashino-shi Singapore 469270 Tokyo 180-8750 Singapore Please refer to the European website Japan www.yokogawa.com/sg www.yokogawa.com (www.yokogawa.com/eu) to contact your...

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