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Total Source KRIM0001 Operating Manual

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Original operating
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OPERATING MANUAL
MACHINE JACK
K R I M 0 0 01  – K R I M 0 0 0 2  – K R I M 0 0 0 3
05/2021 – V01

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Summary of Contents for Total Source KRIM0001

  • Page 1 Original operating manual OPERATING MANUAL MACHINE JACK K R I M 0 0 01  – K R I M 0 0 0 2  – K R I M 0 0 0 3 05/2021 – V01...
  • Page 2 © 05-2021. TVH and TotalSource are registered trademarks. TVH Parts Holding NV, Brabantstraat 15, B-8790 Waregem. All rights reserved. ® ® No part of this publication may be reproduced or communicated in any form or by any means, electronic or mechanical, including copying, recording or use in an information storage or retrieval system, without prior and explicit permission of TVH Parts Holding NV.
  • Page 3 Bulgarian Можете да намерите това ръководство на Вашия език чрез линка, посочен по – долу. Czech Tento návod najdete ve svém jazyce prostřednictvím odkazu níže. Danish Du kan finde denne vejledning på dit sprog via nedenstående link. German Sie finden diese Bedienungsanleitung in Ihrer Sprache unter folgendem Link. Greek Μπορείτε...
  • Page 4 Warning, can lead to injury and damage if instructions aren’t followed. Danger, can lead to serious or fatal injury and serious damage if instructions aren’t followed. The following conventions are used in this manual: For KRIM0001 Right Front Bottom Left...
  • Page 5 For KRIM0002 Right Front Bottom Left Back For KRIM0003 Right Front Bottom Left Back 5/36...

  • Page 6: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION ..................DESCRIPTION .

  • Page 7: Introduction

    INTRODUCTION This manual contains all the necessary information on the installation and operation of the machine jack. Some of the maintenance operations should only be carried out by professional technicians. If you require this information and the maintenance steps, please contact your dealer. Also included in this manual are a number of safety instructions to create a safe working environment.
  • Page 8 The machine jack may be unsafe if adequate maintenance is neglected. Therefore, adequate maintenance facilities, trained personnel and procedures should be provided. Maintenance and inspection shall be performed in conformity with the following practices: 1. A scheduled planned maintenance, lubrication and inspection system should be followed (see maintenance instructions chapter 7).

  • Page 9: Description

    DESCRIPTION 2.1. Technical data Always check the type plate for the correct information. For KRIM0001 Type Machine jack Lifting capacity (kg) 5000 Minimum lifting height with foot (mm) (H1) Maximum lifting height with foot (mm) (H2) Minimum lifting height with saddle (mm) (H3)

  • Page 10: Main Components Of The Product

    Maximum lifting height with saddle (mm) (H4) Width of the base (mm) (B1) Length of base (mm) (H3) Weight (kg) Material Steel 2.2. Main components of the product For KRIM0001 – KRIM0002 N° Component Grip handle Lever Saddle Reservoir for hydraulic oil Lifting foot 10/36...

  • Page 11: Type Plate

    For KRIM0003 N° Component Lever Saddle Handle Reservoir for hydraulic oil Wheels Lifting foot Safety decal 2.3. Type plate N° Explanation Type xxxxxx Serial n° xxxxxx Type of product Capacity xxx kg Serial number Net weight xx kg Capacity of the product (kg) Height xxx mm Year of manufacturing...

  • Page 12: Safety Instructions

    SAFETY INSTRUCTIONS 3.1. Explanation of the safety decals If the decals are damaged or missing, please replace them. N° Explanation Reference The wheels must be locked 166TA4350 before using the jack The jack shall be placed in its intended position under the vehicle The vehicle must stand on a flat, stable surface...
  • Page 13 • When tilting the vehicle, the minimum distance to walls or other fixed objects must be no less than 0.5 m. • Bystanders who are not working on the vehicle must keep a minimum distance of 0.5 m from the vehicle. •...

  • Page 14: Transport And Storage

    TRANSPORT AND STORAGE The machine jack must always be stored level, in a dry and temperature-controlled environment. Transport the jack to the work area by lifting it up and carrying it. 1. How to lift and carry the jack 1. Determine the lifting points on the jack. The jack should be lifted using both the lifting point at the toe end and at the rear frame end.

  • Page 15: Assembly And Installation

    ASSEMBLY AND INSTALLATION 5.1. Packing list Description Amount Reference Handle 145TA1625 + 145TA1626 Jack Contact your dealer Spare parts list Operating manual 166TA7665 5.2. Safety instructions Wear safety gloves and safety shoes when assembling the forklift jack. 5.3. Assembly of the product Insert the handle into the handle sleeve and tighten it firmly by turning it clockwise.

  • Page 16: Operation

    OPERATION 6.1. Safety instructions for operating the product • Keep the work area well illuminated. • Make sure that the machine jack make a firm contact with the ground. • When the machine jack is in use make sure that no persons are in the vicinity of the machine jack or lie down underneath the vehicle to prevent serious injuries.
  • Page 17 4. Continue pumping the handle until the vehicle is lifted to the desired height. Pay attention to the head cap position as the vehicle is being raised, to ensure that the support area can’t slip off or lift from the head cap. 5.
  • Page 18 2. Lowering 1. Raise the vehicle a little bit higher to clear the support stands. 2. Remove the undercarriage carefully. 3. Slowly turn the handle counterclockwise to lower the load, but no more than half a turn. 4. Remove the jack. Fully lower the saddle and push the handle sleeve down.

  • Page 19: Maintenance

    MAINTENANCE 7.1. Safety instructions for the repair of the product If you need the hydraulic diagram, please contact your dealer. Some of the maintenance operations should only be carried out by professional technicians. If you require this information as well as the maintenance steps, please contact your dealer.
  • Page 20 2. Cleaning • Clean as needed and wipe with an oily cloth. • When you use a high-pressure cleaner, do not direct the jet onto the bearings and seals, otherwise the grease will be washed out and the lifespan of the machine will be shortened.
  • Page 21 Pump bleeding instructions • Open the release valve (large red knob on top) approximately 2 full turns. • Slowly perform 2 full strokes of the handle. • Fully raise the handle, turn the jack over on its left side, as viewed from behind. Push the handle “down”.

  • Page 22: Troubleshooting

    TROUBLESHOOTING If you need the hydraulic diagram, please contact your dealer. N° Problem Cause Action The jack won’t lift The jack is overloaded Remove excess weight a weight • There is a low oil level Check the hydraulic oil level •...

  • Page 23: Final Decommissioning And Disposal

    FINAL DECOMMISSIONING AND DISPOSAL Final, proper decommissioning or disposal of the product must be performed in accordance with the regulations of the country of application. In particular, regulations governing the disposal of batteries, fuels and electronic and electrical systems must be observed. Waste packaging should be sorted and put into solid dustbins according to the materials and needs to be collected by the local special environment protection bureau.

  • Page 24: Annexes

    ANNEXES 10.1. CE-certificate For KRIM0001 ORIGINAL DECLARATION EG-VERKLARING VAN OVEREENSTEMMING DÉCLARATION CE DE CONFORMITÉ EC DECLARATION OF CONFORMITY EG-KONFORMITÄTSERKLÂRUNG DECLARACIÓN CE DE CONFORMIDAD DICHIARAZIONE CE DI CONFORMITÀ DECLARAÇÃO DE CONFORMIDADE CE (MACHINE DIRECTIVE 2006/42/EC) De fabrikant, Le fabricant, The manufacturer, Der Hersteller, El fabricante, Il fabbricante, O fabricante:...
  • Page 25 ORIGINAL DECLARATION • dat de krik voldoet aan alle toepasselijke bepalingen van de hierna vermelde richtlijnen en geharmoniseerde normen; que le cric satisfait à l’ensemble des dispositions pertinentes des directives et normes harmonisées ci- dessous; that the machine jack fulfills all the relevant provisions of the directives and harmonized standards stated herein below;...
  • Page 26 For KRIM0002 ORIGINAL DECLARATION EG-VERKLARING VAN OVEREENSTEMMING DÉCLARATION CE DE CONFORMITÉ EC DECLARATION OF CONFORMITY EG-KONFORMITÄTSERKLÂRUNG DECLARACIÓN CE DE CONFORMIDAD DICHIARAZIONE CE DI CONFORMITÀ DECLARAÇÃO DE CONFORMIDADE CE (MACHINE DIRECTIVE 2006/42/EC) De fabrikant, Le fabricant, The manufacturer, Der Hersteller, El fabricante, Il fabbricante, O fabricante: TVH Parts Holding NV, Brabantstraat 15, B - 8790 Waregem Verklaart met betrekking tot het hierna beschreven PRODUCT: Déclare, concernant le PRODUIT décrite ci-dessous :...
  • Page 27 ORIGINAL DECLARATION • dat de krik voldoet aan alle toepasselijke bepalingen van de hierna vermelde richtlijnen en geharmoniseerde normen; que le cric satisfait à l’ensemble des dispositions pertinentes des directives et normes harmonisées ci- dessous; that the machine jack fulfills all the relevant provisions of the directives and harmonized standards stated herein below;...
  • Page 28 For KRIM0003 ORIGINAL DECLARATION EG-VERKLARING VAN OVEREENSTEMMING DÉCLARATION CE DE CONFORMITÉ EC DECLARATION OF CONFORMITY EG-KONFORMITÄTSERKLÂRUNG DECLARACIÓN CE DE CONFORMIDAD DICHIARAZIONE CE DI CONFORMITÀ DECLARAÇÃO DE CONFORMIDADE CE (MACHINE DIRECTIVE 2006/42/EC) De fabrikant, Le fabricant, The manufacturer, Der Hersteller, El fabricante, Il fabbricante, O fabricante: TVH Parts Holding NV, Brabantstraat 15, B - 8790 Waregem Verklaart met betrekking tot het hierna beschreven PRODUCT: Déclare, concernant le PRODUIT décrite ci-dessous :...
  • Page 29 ORIGINAL DECLARATION • dat de krik voldoet aan alle toepasselijke bepalingen van de hierna vermelde richtlijnen en geharmoniseerde normen; que le cric satisfait à l’ensemble des dispositions pertinentes des directives et normes harmonisées ci- dessous; that the machine jack fulfills all the relevant provisions of the directives and harmonized standards stated herein below;...

  • Page 30: Spare Parts List

    10.2. Spare parts list For KRIM0001 30/36...
  • Page 31 N° Description Reference N° Description Reference 145TA1625 145TA1554 Handle grip 30 Y-ring 145TA1626 145TA1554 Handle 31 O-ring Snap ring 145TA1627 32 Valve stem bush 145TA1655 145TA1628 145TA1656 Socket 33 Oil pipe 145TA1675 145TA1657 34 Retaining ring 145TA1629 145TA1658 Plunger 35 Filter 145TA1554 145TA1659 Dust seal...
  • Page 32 For KRIM0002 32/36...
  • Page 33 N° Description Reference N° Description Reference 145TA1625 145TA1718 Handle grip 30 Y-ring 145TA1626 145TA1718 Handle 31 O-ring Snap ring 145TA1627 32 Valve stem bush 145TA1655 145TA1628 145TA1656 Socket 33 Oil pipe 145TA1675 145TA1657 34 Retaining ring 145TA1629 145TA1658 Plunger 35 Filter 145TA1718 145TA1706 Dust ring...
  • Page 34 For KRIM0003 34/36...
  • Page 35 N° Description Reference N° Description Reference 159TA9795 159TA9830 Upper handle 36 Spring 159TA9796 159TA9831 Lower handle 37 Screw Snap ring 159TA9797 38 Screw 159TA9832 159TA9798 159TA9819 Socket 39 Ball 159TA9799 159TA9833 40 Cylinder 159TA9800 159TA9834 Plunger 41 Steel wire 159TA9801 159TA9835 O-ring 42 Retaining wire...
  • Page 36 Your distributor: Manufactured outside the EU for: TVH PARTS HOLDING NV Brabantstraat 15 • 8790 Waregem • Belgium T +32 56 43 42 11 • F +32 56 43 44 88 • info@tvh.com • www.tvh.com...

This manual is also suitable for:

Krim0002Krim0003

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