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Troubleshooting
Related Manuals for Esta EUROSOG-W/N
Summary of Contents for Esta EUROSOG-W/N
- Page 1 The World of Extraction EUROSOG Industrial Vacuum Cleaners...
- Page 2 The World of Extraction Welcome to the sphere of suction technology Your purchase of an ESTA machine has been a good decision. The design of our quality products complies with the latest state of the art. ESTA products have been devised to provide for clean air at the workplaces at which they are applied.
- Page 3 Operating manual EUROSOG Item No. 80.198 (EUROSOG-W/N) Item No. 81.198 (EUROSOG-I-D/N) Item No. 80.399 (EUROSOG-W/M) Item No. 81.399 (EUROSOG-I-D/M) Item No. 80.299 (EUROSOG-W/H) Item No. 81.299 (EUROSOG-I-D/H) Do not use this device unless you have read the user manual and understand it.
- Page 4 Type of device: EUROSOG industrial vacuum cleaner Item No.: 80.198 // 81.198 // 80.399 // 81.399 // 80.299 // 81.299 and variants Publisher ESTA Apparatebau GmbH & Co. KG Tel.: +49 (0) 73 07 80 4 -0 Gotenstraße 2-6 Fax:...
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Page 5: Table Of Contents
Contents Contents ............................. 3 1. General safety notes ......................4 2. Preventing mechanical hazards ..................6 3. Preventing electrical hazards ....................6 4. Preventing dust hazards ...................... 7 4.1 Devices for dust class M (EUROSOG-I-D/M, EUROSOG-W/M) ........7 4.2 Devices for dust class H (EUROSOG-I-D/H, EUROSOG-W/H) ........8 5. -
Page 6: General Safety Notes
Installation and operation in dust-explosive or gas-explosive areas is forbidden. Only original ESTA replacement parts must be used; use of other products will void the warranty. During exhaust, the volume flow returned from the device into the room must be no more than 50% of incoming air. - Page 7 Example: When the ESTA industrial vacuum cleaner is operating at the nominal airflow volume of 360 m³/h, the same volume of fresh air must therefore be fed in. This occurs with natural ventilation if the volume of the work room is 360 m³ (e.g., 150 m²...
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Page 8: Preventing Mechanical Hazards
From its first use, the device contains toxic dust. Emptying and maintenance processes, including removal of the dust collection container, must be performed by expert personnel who are wearing appropriate protective gear. The device must not be operated without the complete filtration system! According to directives 2009/104/EC and TRGS 560, safety devices for prevention or removal of hazards must be regularly maintained and... -
Page 9: Preventing Dust Hazards
4. Preventing dust hazards Using a one-way dust collection bag with a closable opening guarantees low-dust removal of the collected dust material. Residual risk: When emptying the dust collection bag, it is possible to inhale dust. 4.1 Devices for dust class M (EUROSOG-I-D/M, EUROSOG-W/M) The device is designed for use with dusts that are hazardous to health. -
Page 10: Devices For Dust Class H (Eurosog-I-D/H, Eurosog-W/H)
4.2 Devices for dust class H (EUROSOG-I-D/H, EUROSOG-W/H) The device is designed for use with dusts that are hazardous to health. When working on the open device (for maintenance, cleaning, repairs), the operator must take special protective measures, which include wearing special personal protective gear. -
Page 11: Intended Use
5. Intended use The ESTA industrial vacuum has been manufactured according to the state of the art and in compliance with safety regulations. It is suitable for commercial use, such as in industrial firms and workshops. ESTA EUROSOG-I-D/N, EUROSOG-W/N model devices (all variants) are equipped with a filter for dust class “M”... -
Page 12: Technical Data And Description
6. Technical data and description 6.1 EUROSOG-W (AC current devices) We reserve the right to make technical changes. Model -W/N -W/M -W/H (see model plate) Item No. 80,198 80,399 80,299 Max. airflow volume [m³/h] Connection diameter [mm] Max. vacuum [Pa] 18,600 Connection voltage Drive output... -
Page 13: Eurosog-I-D (Three-Phase Current Devices)
6.2 EUROSOG-I-D (three-phase current devices) We reserve the right to make technical changes. Model -I-D/N -I-D/M -I-D/H (see model plate) Item No. 81,198 81,399 81,299 Max. airflow volume [m³/h] Connection diameter [mm] Max. vacuum [Pa] 19,500 Connection voltage Nominal frequency [Hz] Drive output [kW]... -
Page 14: Functional Description
6.3 Functional description AC operation: EUROSOG-W The EUROSOG-W is equipped with three turbines, each driven directly by universal engines. The all-pole main switch supplies or cuts off the necessary power to the device, and the motors are turned on and off sequentially with the three green toggle switches. -
Page 15: Delivery And Commissioning
Upon delivery, please inspect the device for transportation damage. Damage determined must be reported and documented immediately. Never use a crane for transport! ESTA customer service: +49 (0) 7307 804 - 0 When moving the device, make sure the ground can support it and be driven over. -
Page 16: Eurosog-W (For Ac Operation, All Variants)
7.2.1 EUROSOG-W (for AC operation, all variants) The equipment for turning the device on and off is Main switch Rocker switch on the side of the turbine housing. Pressing the main switch’s green button supplies the device with power, and the red button shuts it off. The device has three green rocker switches. -
Page 17: Operation
7.3 Operation If a function check is performed, the correct ESTA suction accessory parts must be connected to the intake fitting for commissioning the EUROSOG. This consists of a suction hose, a handheld tube and a nozzle. The end of the suction hose, which is reinforced with a coil spring, is inserted into the intake port of the industrial vacuum. -
Page 18: Maintenance And Troubleshooting
8. Maintenance and troubleshooting 8.1 Maintenance instructions For maintenance by qualified personnel, the device must be opened, cleaned and inspected at the given locations, as well as possible, without any hazard being posed to maintenance personnel or other persons. Proper precautions must be taken before cleaning and removal of wearing parts. -
Page 19: Inspection And Maintenance Intervals
(manometer or pressure controller). During inspection, the device’s air intake must be closed. The main annual inspection includes: The last test by ESTA is documented on the device. In collaboration with the ESTA maintenance service Flow volume measurement ... - Page 20 A maintenance contract ensures a long life and top-notch operation for your industrial vacuum. We’ll make you a great offer — just call us up: ESTA maintenance service: +49 (0) 7307 804 - 0 ESTA replacement part service: +49 (0) 7307 804 - 0 EUROSOG 80198-52-03...
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Page 21: Troubleshooting
8.3 Troubleshooting Always use the following checklists if a malfunction is evident. Call the ESTA maintenance service right away if there is a malfunction that is not discussed in these lists. Do not perform any repairs on the device yourself if they are not explicitly specified. -
Page 22: Monitoring The Minimum Airflow Volume
9. Monitoring the minimum airflow volume On tested devices of dust classes “M” and “H”, a manometer monitors the minimum airflow volume. The filter must be cleaned when the manometer’s needle is in the red zone after the nozzle has been withdrawn. If the vacuum indicator is in the red zone during commissioning and the siren sounds, the suction resistance in the suction hose is too high to reach the minimum airflow volume. -
Page 23: Cleaning The Eurosog's Filter Manually
10.1 Cleaning the EUROSOG’s filter manually If the filter is to be cleaned, wait about one minute after turning off the device, to allow the suction assembly to come to a standstill. During cleaning, the intake fitting must be closed and the power connection locked. For cleaning the filter, turn the hand crank on the filter part about 60 times rightward and then 60 times leftward. -
Page 24: Replacing The Pre-Filter (Dust Class "M")
10.2.1 Replacing the pre-filter (dust class “M”) Remove the crank from the cleaning device in order to loosen the threaded fastening pin. Now the crank can be pulled out. After that, loosen the clamping ring that holds the cover plate and remove the cover plate. Pull a dust collection bag over the filter housing. -
Page 25: Replacement Parts
* Filter cartridge with cleaning mechanism. ** Filter cartridge only, without cleaning mechanism. With the device model information, request the replacement parts and accessories you need from the ESTA replacement part service: +49 (0) 7307 804 - 0 80198-52-03 EUROSOG... -
Page 26: Disposal
Since the ESTA company does not know what types of dust are being exhausted, it can be necessary to replace the dust collection bag before it has reached its maximum fill level (a large bulk density means heavy weight). -
Page 27: Disposing Of The Device
Pack the device in a suitable manner and dispose of it in compliance with local regulations. Due to contamination of the device with toxic dust, ESTA cannot take the device back. 12. Optional equipment 12.1 Movable dust collection container... -
Page 28: Pre-Separator
100 litres spacer and filter bag Lightweight material that accepts large amounts of light disposable filters, material, mainly dust connection to the ST 2 200 litres suction assembly, dia. ESTA customer service: +49 (0) 7307 804 - 0 EUROSOG 80198-52-03... -
Page 29: Accessories
Guide tube 5013 Ø50mm; 1.2m long; curved aluminium; with nozzle cone With the model information, request the replacement parts and accessories you need from the ESTA replacement part service: +49 (0) 7307 804 - 0 80198-52-03 EUROSOG... -
Page 30: Device Diagram
“M” Handle Intake fitting Dust collection container With the model information, request the replacement parts you need from the ESTA replacement part service: +49 (0) 7307 804 - 0 EUROSOG 80198-52-03... -
Page 31: Instructions And Symbols
13.1 Instructions and symbols When opening and closing, pull the locating pin. Instructions for pulling the lateral locating pin that keeps the upper part of the device locked in open or closed position. Main switch Indication that this is the main switch. Vacuum only when dry. -
Page 32: Ec-/Eu-Declaration Of Conformity
14. EC-/EU-Declaration of Conformity ESTA Apparatebau GmbH & Co. KG Name of manufacturer: Gotenstraße 2 - 6 Address of manufacturer: 89250 Senden Person in charge of ESTA Apparatebau GmbH & Co. KG Documentation: Gotenstraße 2 - 6 89250 Senden We hereby declare that the design of the machine Industrial exhaust for suction and separation of settled dust. -
Page 33: Notes
Notes ESTA Apparatebau GmbH & Co. KG Gotenstraße 2 - 6 89250 Senden / Ay Tel.: +49 (0) 7307 804 - 0 Fax: +49 (0) 7307 804 - 500 E-mail: info@esta.com www.esta.com 80198-52-03 EUROSOG... - Page 34 ESTA Apparatebau GmbH & Co. KG Gotenstraße 2 - 6 89250 Senden / Ay Tel.: +49 (0) 7307 804 - 0 Fax: +49 (0) 7307 804 - 500 E-mail: info@esta.com www.esta.com...
- Page 35 ESTA-FAX: + 49 (0) 73 07 - 80 45 00 I want to order the following items: Amount Order-No. Item description My address: Customer-No.: Company: Address: Contact person: Phone: Fax: E-mail: Signature: www.esta.com...
- Page 36 • Oil Mist Separators • Extraction Fans • Extraction Arms • Central Extraction Systems • Pipe Systems ESTA Apparatebau GmbH & Co. KG Gotenstrasse 2 – 6 D-89250 Senden, Germany Phone: +49 (0) 73 07 - 8 04 - 0 Fax: +49 (0) 73 07 - 8 04 - 500 E-Mail: info@esta.com...
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