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Table of Contents
Troubleshooting
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Summary of Contents for Esta DUSTOMAT-10
- Page 1 The World of Extraction DUSTOMAT-10 Mobile Dust Extractors...
- Page 2 The World of Extraction Welcome to the sphere of suction technology Your purchase of an ESTA machine has been a good decision. The design of our quality products complies with the latest state of the art. ESTA products have been devised to provide for clean air at the workplaces at which they are applied.
- Page 3 Operating manual DUSTOMAT-10 Item No. 09.201 (DUSTOMAT-10 (230V)) Item No. 09.215 (DUSTOMAT-10 (400V)) Do not use this device unless you have read the user manual and understand it. Translation of the original instructions 09201-08-01...
- Page 4 23.02.2012 Type of device: DUSTOMAT 10 Item No.: 09.201 // 09.215 and variants Publisher ESTA Apparatebau GmbH & Co. KG Tel.: +49 (0) 73 07 80 4 -0 Gotenstraße 2-6 Fax: +49 (0) 73 07 80 4 -500 89250 Senden E-mail: info@esta.com...
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Page 5: Table Of Contents
3. Preventing electrical hazards ..................... 6 4. Preventing dust hazards ..................... 6 5. Intended use ........................7 6. Technical data and description ..................8 6.1 DUSTOMAT-10 ........................8 6.2 Functional description ......................9 7. Delivery and commissioning .................... 10 7.1 Delivery and transport ...................... 10 7.2 Commissioning ......................... -
Page 6: General Safety Notes
[1/h] Example: When the ESTA dust extractor is operating at the nominal airflow volume of 720 m!/h, the same volume of fresh air must therefore be fed in. This occurs with natural ventilation if the volume of the work room is 720 m! (e.g., 720 m" surface with a 2.4 m ceiling height). - Page 7 The power cable and plug must be replaced only by an appropriately trained electrical specialist. For the power supply and the device’s power cords, only original ESTA replacement parts must be used. This guarantees that they are spray-proof according to applicable standards and have the necessary mechanical strength.
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Page 8: Preventing Mechanical Hazards
Using a one-way dust collection bag with a sealable opening guarantees low-dust removal of the collected material. Residual risk: When emptying the dust collection bag, it is possible to inhale dust. Following the instructions in the section “Disposing of collected dust materials” will minimize this hazard! 09201-52-01 DUSTOMAT-10... -
Page 9: Intended Use
Shavings and dust can be extracted from processing machines whose exhaust port is up to 100 mm in diameter. If it is smaller than 100 mm, ESTA supplies a corresponding reduced fitting, which is placed on the machine’s exhaust port as a junction. -
Page 10: Technical Data And Description
6. Technical data and description 6.1 DUSTOMAT-10 Model 10 WN 10 DN (see model plate) Max. airflow volume [m!/h] Connection diameter [mm] Max. vacuum [Pa] 2,800 Nominal flow volume [m!/h] Vacuum at port [Pa] 2,600 Connection voltage Drive output [kW]... -
Page 11: Functional Description
6.2 Functional description Depending on the operating conditions, the DUSTOMAT is equipped with a 1.3 kW AC motor or a 1.1 kW three-phase motor that drives a radial fan. The main switch supplies or cuts off the necessary power to the device, and the device is turned on and off with the green toggle switch on the AC version. -
Page 12: Delivery And Commissioning
Upon delivery, please inspect the device for transportation damage. Damage determined must be reported and documented immediately. ESTA customer service: +49 (0) 7307 804 - 0 When moving the device, make sure the ground can support it and be driven over. - Page 13 The dust extractor’s intake port has an interior diameter of 100 mm. At the port, the suitable electrically conductive ESTA suction hose is inserted and secured with the locking bolt. This suction hose comes with a plug connection attached.
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Page 14: Maintenance And Troubleshooting
8. Maintenance and troubleshooting 8.1 Maintenance instructions For maintenance by qualified personnel, the device must be opened, cleaned and inspected at the given locations, as well as possible, without any hazard being posed to maintenance personnel or other persons. Proper precautions must be taken before cleaning and removal of wearing parts. -
Page 15: Inspection And Maintenance Intervals
During inspection, the device’s air intake must be closed. If the display reaches the limit threshold, the equipment is working properly. The main annual inspection includes: The last test by ESTA is documented on the device! In collaboration with the ESTA maintenance service Flow volume measurement... - Page 16 Maintenance must be performed according to accident prevention regulations. The device must be disconnected from the power supply. Get the most from ESTA’s maintenance service! A maintenance contract ensures a long life and top-notch operation for your dust extractor.
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Page 17: Troubleshooting
8.3 Troubleshooting Always use the following checklists if a malfunction is evident. Call the ESTA maintenance service right away if there is a malfunction that is not discussed in this list. Do not perform any repairs on the device yourself if they are not explicitly specified. -
Page 18: Monitoring The Minimum Volume Flow
9. Monitoring the minimum volume flow 9.1 Dust extractor - operation With the dust extractor, shavings and dust can be exhausted from processing machines with various exhaust port diameters. In so doing, make sure that the exhausted airflow volume does not drop below the lower limit. This minimum airflow volume depends on the port diameter of the processing machine creating the dust. -
Page 19: Industrial Dust Extractor - Operation
During use as an industrial dust extractor, the minimum airflow volume is also monitored with the manometer. ESTA supplies optional suction fittings with diameters of 100 mm, 80 mm and 63 mm. For example, for a suction hose with a diameter of 80 mm, the filter must be cleaned when the manometer’s needle is... -
Page 20: Filter Replacement
Once cleaning has been performed, wait a short time and check the fill level through the dust collection device’s inspection window. At the latest, empty the dust collection container when the level has reached the upper edge of the window (see the section on “Disposal”). During operation, if the manometer display is still within the limit range, check to see if the suction line is clogged. -
Page 21: Disposal
Since the ESTA company does not know what types of dust are being exhausted, it can be necessary to replace the dust collection bag before it has reached its maximum fill level (a large bulk density means heavy weight). -
Page 22: Disposing Of The Dust Extractor
Pack the device in a suitable manner and dispose of it in compliance with local regulations. Due to contamination of the device with toxic dust, ESTA cannot take the device back. DUSTOMAT -10... -
Page 23: Optional Equipment
Floor suction nozzle on castors, 91.023 dia.100 Floor cleaning 1m suction pipe with handheld tube electrically conductive ESTA customer service: +49 (0) 7307 804 - 0 09201-52-01 DUSTOMAT -10... -
Page 24: Device Diagram
DUSTOMAT - 10 Crank for filter cleaning Tiltable filter housing Dust collection container Fan housing With the model information, request the ESTA replacement parts you need from the ESTA replacement part service: +49 (0) 7307 804 - 0 DUSTOMAT-10 09201-52-01... -
Page 25: Declaration Of Conformity
14. Declaration of conformity Name of manufacturer: ESTA Apparatebau GmbH & Co. KG Address of manufacturer: Gotenstraße 2 - 6 89250 Senden Person in charge of Ramona Pflum documentation: Gotenstraße 2 - 6 89250 Senden Here we explain that the design of the machine... -
Page 26: Notes
Notes ESTA Apparatebau GmbH & Co. KG Gotenstraße 2 – 6 89250 Senden / Ay Tel.: +49 (0) 7307 804 - 0 Fax: +49 (0) 7307 804 - 500 E-mail: info@esta.com www.esta.com DUSTOMAT-10 09201-52-01... - Page 27 ESTA-FAX: + 49 (0) 73 07 - 80 45 00 I want to order the following items: Amount Order-No. Item description My address: Customer-No.: Company: Address: Contact person: Phone: Fax: E-mail: Signature: www.esta.com...
- Page 28 • Oil Mist Separators • Extraction Fans • Extraction Arms • Central Extraction Systems • Pipe Systems ESTA Apparatebau GmbH & Co. KG Gotenstrasse 2 – 6 D-89250 Senden, Germany Phone: +49 (0) 73 07 - 8 04 - 0 Fax: +49 (0) 73 07 - 8 04 - 500 www.esta.com...
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