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Operating manual
DUSTOVAC
Item No. 83.109 (DUSTOVAC 5.5 FM)
Item No. 83.110 (DUSTOVAC 5.5FA)
Item No. 83.112 (DUSTOVAC 5.5 Jet)
Item No. 83.103 (DUSTOVAC 7.5 FM)
Item No. 83.105 (DUSTOVAC 7.5 FA)
Item No. 83.107 (DUSTOVAC 7.5 Jet)
Item No. 83.104 (DUSTOVAC 13.0 FM)
Item No. 83.106 (DUSTOVAC 13.0 FA)
Item No. 83.108 (DUSTOVAC 13.0 Jet)
Do not use this device unless you have
read the user manual and understand it.
Original version of the German operating manual
83107-08-01
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Summary of Contents for Esta DUSTOVAC 5.5 FM
- Page 1 Operating manual DUSTOVAC Item No. 83.109 (DUSTOVAC 5.5 FM) Item No. 83.110 (DUSTOVAC 5.5FA) Item No. 83.112 (DUSTOVAC 5.5 Jet) Item No. 83.103 (DUSTOVAC 7.5 FM) Item No. 83.105 (DUSTOVAC 7.5 FA) Item No. 83.107 (DUSTOVAC 7.5 Jet) Item No. 83.104 (DUSTOVAC 13.0 FM) Item No.
- Page 2 Symbols Warnings and safety instructions Electrical current hazard Note Reference to ESTA customer service Reference to legal regulations DUSTOVAC 83107-52-01...
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Page 3: Table Of Contents
Contents Contents Contents ............................. 3 1. General safety notes ......................4 2. Preventing mechanical hazards ..................7 3. Preventing electrical hazards ..................... 7 4. Preventing dust hazards ..................... 7 5. Intended use ........................8 6. Technical data and description ..................9 6.1 Technical data ........................ -
Page 4: General Safety Notes
Incoming air flow [m ³ /h] = room volume [m ³ ] air replacement rate [1/h] Example: When the ESTA dust extractor is operating at the nominal airflow volume of 850 m ³ /h, the same volume of fresh air must therefore be fed in. This occurs with natural ventilation if the volume of the work room is 850 m³... - Page 5 The power cable and plug must be replaced only by an appropriately trained electrical specialist. For the power supply and the device’s power cords, only original ESTA replacement parts must be used. This guarantees that they are spray-proof according to applicable standards and have the necessary mechanical strength.
- Page 6 Safety instructions The power cord must be plugged in only after the dust extractor / industrial vacuum has been successfully set up at its place of use. The connection is made at a CEE socket (e.g., wall socket) with a time-lag fuse. Device Time-delay fuse DUSTOVAC - 5.5...
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Page 7: Preventing Mechanical Hazards
Preventing hazards 2. Preventing mechanical hazards All movable machine parts driven by electric motors must be covered by fixed, securely fastened protective covers that can be removed only with tools. Residual risk: If a covering that can only be unfastened with a tool is removed, there is risk of injury if the machine is running. -
Page 8: Intended Use
Intended use 5. Intended use ESTA dust extractors have been manufactured according to the state of the art and in compliance with safety regulations. The dust extractors are intended to be used for removing dry, non-flammable, non-toxic dusts or welding fumes. -
Page 9: Technical Data And Description
Technical data 6. Technical data and description 6.1 Technical data DUSTOVAC 13.0 Max. airflow volume [m³/h] 1,100 Max. vacuum [Pa] 24,500 25,000 22,000 Inlet Connection voltage Drive output [kW] Power frequency [Hz] Filter area [m²] Intake port diameter [mm] Dust container [litres] Dimensions [mm]... -
Page 10: Functional Description
Technical data 6.2 Functional description Depending on the model, the DUSTOVAC is equipped with a side channel compressor with 5.5 kW, 7.5 kW or 13.0 kW output. The main switch cuts off power to the device, and the device is turned on and off with the red-green double push button. -
Page 11: Delivery And Commissioning
Please use a crane. Upon delivery, please inspect the device for transportation damage. Damage determined must be reported and documented immediately. ESTA maintenance service: +49 (0) 7307 804 – 0 7.2 Commissioning Only persons authorized under Section 1 are allowed to turn the dust extractor on or off. - Page 12 Delivery and commissioning To start up the dust extractor, the red-yellow main switch is turned to the “I” position. This switch also serves as an emergency shut-off and can be secured with a lock against unintentional activation. Then the device can be started up by pressing the green button on the double push button.
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Page 13: Maintenance & Troubleshooting
Maintenance 8. Maintenance & troubleshooting 8.1 Maintenance instructions If the DUSTOVAC is not needed in its location of use for a long time, it must be stored in a dry room. The temperature should not be below 5°C or above 25°C. Before storage, the DUSTOVAC must be emptied and cleaned. -
Page 14: Inspection And Maintenance Intervals
Maintenance 8.2 Inspection and maintenance intervals Regular maintenance consists of 2 intervals: Daily inspection includes: By the device’s user Visual inspection for damage to the device or its parts, mechanical damage to the power cable, whether the dust collection container need to be emptied. Monthly inspection includes: By expert maintenance personnel Functional and visual inspection for... -
Page 15: Troubleshooting
Even when the compressed air supply is turned off, the compressed air tank is still under pressure! Get the most from ESTA’s maintenance service! A maintenance contract ensures long life and top-notch operation for your dust extractor. -
Page 16: Monitoring The Minimum Airflow Volume
Cleaning 9. Monitoring the minimum airflow volume The device is equipped with a vacuum monitor as a safety device for overseeing minimum airflow volume. This monitoring device measures the vacuum in the filter. With increased dust soiling of the filter, the flow resistance increases along with the vacuum behind the filter. -
Page 17: Pneumatic Compressed Air Cleaning
Cleaning 10.2 Pneumatic compressed air cleaning Pneumatically operated filter cleaning is built into the device. During filter cleaning, streams of compressed air from the clean air side of the filter remove filter cakes from the dust-laden side. The blow nozzles are driven by an electromagnetic mechanism that leads compressed air streams over the entire surface of the filter. -
Page 18: Cleaning The Bypass Valve
Cleaning 10.4 Cleaning the bypass valve The filter on the bypass valve must be cleaned regularly. The cleaning frequency depends on the device’s application and environmental conditions. For cleaning, remove the filter from the machine housing and blow it out with compressed air. -
Page 19: For Devices With Pneumatic Filter Cleaning
Install the new filter by performing the same process in reverse. During installation, make sure to place a new rubber gasket at the bottom of each cartridge. ESTA maintenance service: +49 (0) 7307 804 - 0 ESTA replacement part service: +49 (0) 7307 804 - 0 83107-52-01 DUSTOVAC... -
Page 20: Disposal
Disposal 11. Disposal When emptying the dust collection container, the person performing the work must wear a particle filter class P3 respirator mask, protective clothing and gloves. 11.1 Disposing of collected dust materials After using the device, always replace the dust collection bag when it has reached the container’s maximum fill height, which is identical with the upper edge of the viewing window. -
Page 21: Disposing Of The Exhaust Device
Pack the device in a suitable manner and dispose of it in compliance with local regulations. Due to contamination of the device with toxic dust, ESTA cannot take the device back. 83107-52-01 DUSTOVAC... -
Page 22: Optional Equipment
When maintenance work is being done to the connected processing machines and devices or control units, the control cable to the ESTA device must be disconnected, and all main switches must be set to “0” and secured, if possible, with a padlock against unintentional start-up! Additionally, the electrical plug must be pulled. -
Page 23: Declaration Of Conformity
Declaration of conformity 13. Declaration of conformity Name of manufacturer: ESTA APPARATEBAU GmbH & Co. Address of manufacturer: Gotenstraße 2 - 6 89250 Senden Here we explain that the design of the machine Machine: Mobile dust extractor and industrial vacuum for exhaust of... -
Page 24: Notes
Notes Notes ESTA Apparatebau GmbH & Co. KG Gotenstraße 2 – 6 89250 Senden / Ay Tel.: +49 (0) 7307 804 - 0 Fax: +49 (0) 7307 804 – 500 E-mail: info@esta.com www.esta.com DUSTOVAC 83107-52-01...
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