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Summary of Contents for Esta EUROSOG - ATEX
- Page 1 The World of Extraction EUROSOG – ATEX Industrial Vacuum Cleaners...
- Page 2 The World of Extraction Welcome to the sphere of suction technology Your purchase of an ESTA machine has been a good decision. The design of our quality products complies with the latest state of the art. ESTA products have been devised to provide for clean air at the workplaces at which they are applied.
- Page 3 Operating manual EUROSOG ATEX Item No. 81.200 (EUROSOG-I-D ATEX) Do not use this device unless you have read the user manual and understand it. Original version of the German operating manual 81200-08-01...
- Page 4 Symbols Warning and safety instructions for ATEX devices and protection systems. Warnings and safety instructions Electrical current hazard Note Reference to ESTA customer service Reference to legal regulations EUROSOG ATEX 81200-52-01...
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Page 5: Table Of Contents
Contents Contents Contents ............................. 3 1. General safety notes ......................4 2. Preventing mechanical hazards ..................6 3. Preventing electrical hazards ....................6 4. Preventing dust hazards ...................... 6 5. Intended use .......................... 7 6. Technical data and description.................... 8 6.2 EUROSOG-I-D (three-phase current device) .............. -
Page 6: General Safety Notes
Safety instructions 1. General safety notes Before operation, the user must be provided with information, instructions and training in using the device and on the substances for which it is to be used, including the procedure for safe disposal of the collected material. If dust escapes or clouds up from the air outlet lamellas, if smoke develops or the turbines run loud, the device must immediately be turned off from the main switch! - Page 7 The power cable must be examined regularly for signs of damage or ageing. The device must not be used if the power cable is not in perfect condition. Only original ESTA accessories must be used for operating the device. When replacing the power cable and plug, make sure that the mechanical tensile strength is in compliance.
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Page 8: Preventing Mechanical Hazards
Safety instructions 2. Preventing mechanical hazards All movable machine parts driven by electric motors must be covered by fixed, securely fastened protective covers that can be removed only with tools. Residual risk: If a covering that can only be unfastened with a tool is removed, there is risk of injury if the machine is running. -
Page 9: Intended Use
50 mm. If it is smaller than the 50 mm, ESTA supplies a corresponding reduced fitting, which is placed on the machine’’s exhaust port as a junction. Dust extractors may be used for exhaust (machine exhaust) only when it has been determined that no active ignition sources can be aspirated. -
Page 10: Technical Data And Description
Technical data and description 6. Technical data and description 6.2 EUROSOG-I-D (three-phase current device) Max. airflow volume [m³/h] Connection diameter [mm] Max. Vacuum [Pa] 20,000 Connection voltage Drive output [kW] Filter area [m²] Dust collection container [litres] Nominal frequency [Hz] Environmental conditions [°C] Max. -
Page 11: Functional Description
Commissioning 6.3 Functional description Operation with three-phase current: The EUROSOG is equipped with a three-phase asynchronous motor that is turned on and off by an all-pole main switch. The motor uses a poly-V belt to drive a multi-level turbine. Based on the vacuum created by the turbine, air is sucked through the intake fitting on the filter housing or through a suction piece connected to the intake fitting. - Page 12 ESTA customer service: +49 (0) 7307 804 - 0 When moving the device, make sure the ground can support it and be driven over.
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Page 13: Commissioning
Commissioning 7.2 Commissioning Only persons authorized under ““General safety instructions”” must turn the device on. Before setting up the cable connection between the device and the power grid, check to make sure the operating voltage shown on the model plate is the same as that of the grid. -
Page 14: Operation
7.3 Operation If a function check is performed, the correct ESTA suction accessory parts must be connected for commissioning the EUROSOG. This consists of a suction hose, a handheld tube and a nozzle. The end of the suction hose, which is reinforced with a coil spring, is inserted into the intake port of the industrial vacuum. -
Page 15: Maintenance And Troubleshooting
Maintenance and troubleshooting 8. Maintenance and troubleshooting 8.1 Maintenance instructions Maintenance work must only be done outside of explosive zones. For maintenance by qualified personnel, the device must be opened, cleaned and inspected at the given locations, as well as possible, without any hazard being posed to maintenance personnel or other persons. - Page 16 Maintenance and troubleshooting zone and must be handled properly to prevent dust dispersion. The main filter must be replaced only by a person trained in handling toxic exhaust materials. Additionally, the replacement must be done in a suitable area. Persons who are not trained in regard to exhaust materials must not enter the area.
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Page 17: Inspection And Maintenance Intervals
(manometer or pressure controller). During inspection, the device’’s air intake must be closed. The main annual inspection includes: The last test by ESTA is documented on the device! In collaboration with the ESTA maintenance service Flow volume measurement Vacuum measurement... - Page 18 Get the most from ESTA’’s maintenance service! A maintenance contract ensures a long life and top-notch operation for your industrial vacuum.
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Page 19: Troubleshooting
Maintenance and troubleshooting 8.3 Troubleshooting Always use the following checklists if a malfunction is evident. Call the ESTA maintenance service right away if there is a malfunction that is not discussed in these lists. Do not perform any repairs on the device yourself if they are not explicitly specified. -
Page 20: Monitoring The Minimum Airflow Volume
This can be adjusted upon consultation with ESTA maintenance services. The pressure switch must be adjusted only by an appropriately trained person. The adjustment is made with a size 6 Allen wrench. -
Page 21: Cleaning
Cleaning 10. Cleaning The people assigned to cleaning work must be instructed on the aspirated toxic materials and wear a breathing protection mask with a class P3 particle filter, as well as protective gloves. All distractions by uninvolved persons must be prevented. During cleaning work, all soiled objects that can no longer be adequately cleaned must be disposed of. -
Page 22: Filter Replacement
Cleaning 10.2 Filter replacement Filter replacement must be performed in a well-ventilated room or outdoors. The people assigned to this work must be instructed on the aspirated toxic materials and wear a breathing protection mask with a class P3 particle filter, as well as protective gloves. -
Page 23: Replacing The Backup Filter (Devices With The Dust Class “"H”" Test Certificate)
Cleaning 10.2.2 Replacing the backup filter (devices with the dust class ““H”” test certificate) The backup filter is in the housing, inserted loosely around the main filter cartridge, and when the cover plate is removed, it can be taken out. It must be put into a dust collection bag. -
Page 24: Disposal
Since the ESTA company does not know what types of dust are being exhausted, it can be necessary to replace the dust collection bag before it has reached its maximum fill level (a large bulk density means heavy weight). -
Page 25: Disposing Of The Device
Pack the device in a suitable manner and dispose of it in compliance with local regulations. Due to contamination of the device with toxic dust, ESTA cannot take the device back. 12. Optional equipment 12.1 Movable dust collection container... -
Page 26: Pre-Separator
100 litres spacer and filter bag Lightweight material that accepts large amounts of light disposable filters, material, mainly dust connection to the ST 2 200 litres suction assembly, dia. ESTA customer service: +49 (0) 7307 804 - 0 EUROSOG ATEX 81200-52-01... -
Page 27: Device Diagram
““M”” Handle Tiltable upper part with integrated suction unit Intake fitting Dust collection container With the model information, request the replacement parts you need from the ESTA replacement part service: +49 (0) 7307 804 - 0 81200-52-01 EUROSOG ATEX... -
Page 28: Declaration Of Conformity
Declaration of conformity 14. Declaration of conformity Name of manufacturer: ESTA Apparatebau GmbH & Co. Address of manufacturer: Gotenstraße 2 - 6 89250 Senden Mr. Mertins is authorised to Michael Mertins compile the technical file Gotenstraße 2 - 6 according to Annex VII A.:... -
Page 29: Notes
Notes Notes ESTA Apparatebau GmbH & Co. KG Gotenstraße 2 - 6 89250 Senden / Ay Tel.: +49 (0) 7307 804 - 0 Fax: +49 (0) 7307 804 - 500 E-Mail: info@esta.com www.esta.com 81200-52-01 EUROSOG ATEX... -
Page 30: Notes
Notes Notes ESTA Apparatebau GmbH & Co. KG Gotenstraße 2 - 6 89250 Senden / Ay Tel.: +49 (0) 7307 804 - 0 Fax: +49 (0) 7307 804 - 500 E-Mail: info@esta.com www.esta.com EUROSOG ATEX 81200-52-01... -
Page 31: Notes
Notes Notes ESTA Apparatebau GmbH & Co. KG Gotenstraße 2 - 6 89250 Senden / Ay Tel.: +49 (0) 7307 804 - 0 Fax: +49 (0) 7307 804 - 500 E-Mail: info@esta.com www.esta.com 81200-52-01 EUROSOG ATEX... -
Page 32: Notes
Notes Notes ESTA Apparatebau GmbH & Co. KG Gotenstraße 2 - 6 89250 Senden / Ay Tel.: +49 (0) 7307 804 - 0 Fax: +49 (0) 7307 804 - 500 E-Mail: info@esta.com www.esta.com EUROSOG ATEX 81200-52-01... -
Page 33: Notes
Notes Notes ESTA Apparatebau GmbH & Co. KG Gotenstraße 2 - 6 89250 Senden / Ay Tel.: +49 (0) 7307 804 - 0 Fax: +49 (0) 7307 804 - 500 E-Mail: info@esta.com www.esta.com 81200-52-01 EUROSOG ATEX... -
Page 34: Notes
Notes Notes ESTA Apparatebau GmbH & Co. KG Gotenstraße 2 - 6 89250 Senden / Ay Tel.: +49 (0) 7307 804 - 0 Fax: +49 (0) 7307 804 - 500 E-Mail: info@esta.com www.esta.com EUROSOG ATEX 81200-52-01... - Page 35 ESTA-FAX: + 49 (0) 73 07 - 80 45 00 I want to order the following items: Amount Order-No. Item description My address: Customer-No.: Company: Address: Contact person: Phone: Fax: E-mail: Signature: www.esta.com...
- Page 36 • Oil Mist Separators • Extraction Fans • Extraction Arms • Central Extraction Systems • Pipe Systems ESTA Apparatebau GmbH & Co. KG Gotenstrasse 2 – 6 D-89250 Senden, Germany Phone: +49 (0) 73 07 - 8 04 - 0 Fax: +49 (0) 73 07 - 8 04 - 500 E-Mail: info@esta.com...
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