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Summary of Contents for Esta DUSTOMAT-160 S
- Page 1 Operating manual DUSTOMAT-160 S DUSTOMAT-160 S Art no.: 74020 DUSTOMAT-160 S Art no.: 74021 Do not use this product unless you have read and understood the assembly instructions beforehand. Translation of the original operating instructions 74020-08-00...
- Page 2 Legal notice Translation of the original operating instructions Document no.: 74020-08-04 Publishing date: 16 April 2021 Device type: Mobile dust extractor DUSTOMAT-160 S Item no.: 74.020 and 74.021 Document history Version Date Change 16 April 2021 texts adapted according Document based on template 09506-08-04,...
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Page 3: Table Of Contents
Decommissioning ........................26 Storage ............................ 26 Disposal ........................... 27 10. Technical data..........................28 11. Optional equipment ........................29 11.1 Start-up with potential-free contact ..................29 11.2 Extraction arm........................30 11.3 Floor cleaning set ......................... 30 11.4 Pre-separator ........................31 74020-52-00 DUSTOMAT-160 S... - Page 4 11.5 Throttle valve ........................32 11.6 Discharge air collection ......................32 12. EC - / EU - Declaration of conformity ..................33 Notes ..............................34 Notes ..............................35 DUSTOMAT-160 S 74020-52-00...
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Page 5: General Instructions
Target group of the document This document is intended for operators trained on the product who are familiar with the extraction process. • Trained assembly and maintenance personnel • Trained electrical specialists 74020-52-00 DUSTOMAT-160 S... -
Page 6: How To Read This Document
Warnings are indicated by a symbol or signal word. The warning includes information on the type and source of the hazard, the consequences if it occurs, and actions for averting DUSTOMAT-160 S 74020-52-00... -
Page 7: Product Identification
The manufacturer sets up the product according to the operator’s information. Improper use The product may only be used within the scope of the technical data specified by ESTA. Uses that exceed the specifications in “Intended Use” are deemed to be inappropriate. -
Page 8: Foreseeable Misuse
Closing of intake opening Warranty conditions ESTA accepts no liability for damages and consequential damages to products or for per- sonal injuries if the product is not used for its intended purpose. The operating company must prove that the fault was not caused by inappropriate installation, assembly, mainte- nance or use of the product. -
Page 9: Safety
3. Safety Symbols and labels used ESTA maintenance stickers show when and by whom the last maintenance was carried out and when maintenance is next planned by the ESTA maintenance service. Fire hazard prevention DANGER Danger of fire due to sparks and glowing particles Severe injury including death possible •... -
Page 10: Preventing Mechanical Hazards
Dust deposits in the pipe system Short-term impairment of the respiratory organs during inhalation • Check the connected piping system regularly for dust deposits. • Observe the minimum air speed required for use and the resulting minimum airflow volume. DUSTOMAT-160 S 74020-52-00... -
Page 11: Workplace Ventilation
• In all emergencies, the product must be disconnected immediately from the power supply, turned off at the main switch and the plug pulled immediately. 74020-52-00 DUSTOMAT-160 S... -
Page 12: Qualified Personnel
Trained skilled worker Commissioning Commissioning Trained skilled personnel worker Operating personnel Operation Qualified semi- skilled technicians Maintenance personnel Inspection Trained skilled worker Maintenance Repair work Maintenance, cleaning Maintain Trained personnel personnel Cleaning Electrical specialist Troubleshooting Trained skilled worker DUSTOMAT-160 S 74020-52-00... -
Page 13: Structure And Function
4 Fan housing with air outlets port for the suction valves 2 Removable maintenance cover for 5 Operating and display elements filter change 3 Mobile dust collection container for 6 Clean air outlet to the fan detachment 74020-52-00 DUSTOMAT-160 S... -
Page 14: Functional Description
A continuous electrical connection of all easily touchable metal parts which are not a com- ponent of the electrical operating circuit (thus inactive) is established to earth. Prevents a high contact voltage on electrically conductive device parts (e.g. housings) in the event of a fault. DUSTOMAT-160 S 74020-52-00... -
Page 15: Transport And Installation
1. Remove the packaging and check the product for damage and completeness 2. The product must not be put into operation if there is damage, or if the delivery is in- complete. Contact ESTA in such cases 3. Any foreign objects inside the product must be removed before start-up. -
Page 16: Set-Up
1. Lift the product from the pallet using a forklift at the positions provided and set it down right next to the pallet. 2. Connect the product with the processing machine and extraction device. 3. The product is ready for further connection. DUSTOMAT-160 S 74020-52-00... -
Page 17: Commissioning
The connection to the building’s power supply is established at the installation location by the customer. The mains plug may only be plugged in after the product has been set up in its installation location: • Schuko standard wall socket 16 amp. slow 74020-52-00 DUSTOMAT-160 S... -
Page 18: Connection
As a result, the connection piece is locked via a locking bolt. The drill hole must be in line with the locking bolt position. The appropriate, electro-conductive ESTA suction hose fixed to a connector is inserted into the port and locked with the locking bolt. -
Page 19: Rotation Direction Monitoring
3. Turn the product off at the main switch. 4. Have the phases of the phase reversing connector transposed by an electrical tech- nician. ⇨ The product is ready for operation. 5. Switch on the product at the main switch. 74020-52-00 DUSTOMAT-160 S... -
Page 20: Servicing & Maintenance
TRGS 560) must be regularly maintained and inspected by an expert for safe and appropriate operation. Shut down the product immediately if malfunctions and defects are discovered and notify the responsible maintenance and repair staff. DUSTOMAT-160 S 74020-52-00... -
Page 21: Operating And Auxiliary Materials
Maintenance work must be performed according to accident prevention regulations. The product must be disconnected from the mains and compressed air. The compressed air tank is still pressurised even if the compressed air supply is switched off. 74020-52-00 DUSTOMAT-160 S... -
Page 22: Inspection And Maintenance Intervals
Trails of dust / deposits on air out- Visual inspection let openings Minimum volume flow control (ma- Functional and visual in- nometer) spection Sealing of the complete product Functional check Volume flow Measurement Vacuum Measurement Power consumption Measurement DUSTOMAT-160 S 74020-52-00... -
Page 23: Changing The Filter
2. Lock the product casters in place. 3. Remove the cover. 4. Tightly seal the paper bag (e.g. cable ties). 5. Dispose of the paper bag in accordance with local regulations. 6. Insert a new paper bag. Paper bag changed 74020-52-00 DUSTOMAT-160 S... -
Page 24: Monitoring The Minimum Air Volume Flow
Check all grounding cables for corrosion; replace if necessary. Check all grounding cable fixings; retighten fixings if necessary. Perform checking measurements. When connecting an electrically conductive suction hose, make sure that the electrical connection between the hose and the port is faultless. DUSTOMAT-160 S 74020-52-00... -
Page 25: Faults And Rectification
If the motor protection responds frequently, the device should be sent to ESTA for inspec- tion. 74020-52-00 DUSTOMAT-160 S... -
Page 26: Decommissioning And Disposal
6. Dispose of everything according to local regulations. Storage Store the product in a dry room if it is not required for a longer period of time. Storage temperature [°C] +5 ≤ ≥ +25 Air humidity 30 - 70 DUSTOMAT-160 S 74020-52-00... -
Page 27: Disposal
Contamination Due to contamination of the extraction system with dust hazardous to health, the system or its parts cannot be returned to ESTA. Dispose of collected material and filter elements according to the country-specific and regional laws and regulations. Proceed as follows: 1. -
Page 28: Technical Data
Differing technical data for special versions The potentially differing technical data for special versions of the standard product can be found on the type plate. We reserve the right to make technical changes. DUSTOMAT-160 S 74020 74021 Connection voltage Nominal frequency... -
Page 29: Optional Equipment
"0" position and are to be secured against unintended commissioning with a padlock if possible. Disconnect all mains connectors. If this is not possible, take all suit- able measures to ensure that all machines are isolated voltage-free. This applies to all machines connected to the plant. 74020-52-00 DUSTOMAT-160 S... -
Page 30: Extraction Arm
A floor cleaning set is available as an accessory for the DUSTOMAT 100-S: Order no. Scope of delivery Connection size Application Floor suction nozzle on cas- tors, 91.023 Ø100 Floor cleaning 1m suction pipe with hand pipe, electrically con- ductive DUSTOMAT-160 S 74020-52-00... -
Page 31: Pre-Separator
20821125 Ø125 Large volumes of light- container, in- weight materials, pri- cluding connec- 20821140 Ø140 marily chips and dust tion to the ex- traction unit 20821160 Ø160 ESTA Customer Service: +49 (0) 7307 804 - 0 74020-52-00 DUSTOMAT-160 S... -
Page 32: Throttle Valve
Optionally, the device can be set up with discharge air collection. A discharge air con- nection piece is attached to the discharge air collection. Attach an appropriate pipe or hose to the discharge air connection piece to channel the discharge air away. DUSTOMAT-160 S 74020-52-00... -
Page 33: Ec - / Eu - Declaration Of Conformity
12. EC - / EU - Declaration of conformity Name of manufacturer: ESTA Apparatebau GmbH & Co. KG Address of manufacturer: Gotenstraße 2 - 6 89250 Senden, Germany Responsible for documentation: ESTA Apparatebau GmbH & Co. KG Gotenstraße 2 - 6... -
Page 34: Notes
Notes ESTA Apparatebau GmbH & Co. KG Gotenstraße 2 - 6 89250 Senden/Ay, Germany Tel.: +49 (0) 7307 804 - 0 Fax: +49 (0) 7307 804 - 500 E-mail: info@esta.com www.esta.com DUSTOMAT-160 S 74020-52-00... -
Page 35: Notes
Notes ESTA Apparatebau GmbH & Co. KG Gotenstraße 2 - 6 89250 Senden/Ay, Germany Tel.: +49 (0) 7307 804 - 0 Fax: +49 (0) 7307 804 - 500 E-mail: info@esta.com www.esta.com 74020-52-00 DUSTOMAT-160 S... - Page 36 ESTA Apparatebau GmbH & Co. KG Gotenstraße 2 - 6 89250 Senden/Ay, Germany Tel.: +49 (0) 7307 804 - 0 Fax: +49 (0) 7307 804 - 500 E-mail: info@esta.com www.esta.com...
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