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Strautmann Magnon CFS Original Instructions Manual

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Original
instructions
Forage wagon
Magnon CFS 430 - 530
Magnon CFS 430 DO - 530 DO
W09763000_0S38001 - W09765999_0S38999
Original instructions
763009004
c.000 | 03.22

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Summary of Contents for Strautmann Magnon CFS

  • Page 1 Original instructions Forage wagon Magnon CFS 430 - 530 Magnon CFS 430 DO - 530 DO W09763000_0S38001 - W09765999_0S38999 Original instructions 763009004 c.000 | 03.22...
  • Page 3 EU Declaration of Conformity Manufacturer: B. Strautmann & Söhne GmbH u. Co. KG Bielefelder Str. 53 | D-49196 Bad Laer Legal person established within the Union and authorised to compile the technical documentation: B. Strautmann & Söhne GmbH u. Co. KG Bielefelder Str.
  • Page 4 DIN EN ISO 14120:2016-05 Safety of machinery - Guards - General requirements German version EN ISO 14120:2015 DIN EN 60204-1:2019-06 Safety of machinery - Electrical equipment of machines - Part 1: General requirements (IEC 60204-1:2016) Bad Laer, 04.05.2022 Dipl.-Kfm. W. Strautmann Managing Director...
  • Page 5 Manufacturer Address B. Strautmann & Söhne GmbH u. Co. KG Bielefelder Straße 53 D-49196 Bad Laer Phone + 49 (0) 5424 802-0 + 49 (0) 5424 802-76 E-mail info@strautmann.com Internet http://www.strautmann.com Customer service Phone + 49 (0) 5424 802-220 E-mail service@strautmann.com...
  • Page 6 Copyright All copyrights and property rights to this machine and all related technical documentation remain with B. Strautmann & Söhne GmbH u. Co. KG. The contents of these instructions are protected by copyright. The use is admissible within the exploitation of the machine. The instructions must not be reproduced, distributed or modified without the written consent of the manufacturer.

  • Page 7: Table Of Contents

    Table of contents About these instructions ................14 Target group ..................... 15 Other relevant documents ................ 15 Representational conventions ..............16 1.3.1 Activities and lists ................16 1.3.2 References and further information ............ 17 1.3.3 Location details ................... 17 1.3.4 Warning signs ..................
  • Page 8 Connections ..................... 52 4.3.1 Marking of hydraulic supply lines ............52 Hydraulic system ..................53 4.4.1 Electro-hydraulic control block ............54 4.4.2 Load-sensing hydraulic system ............55 4.4.3 Load-sensing amplifier ................ 56 4.4.4 Marking of hydraulic hose pipes ............56 Drawbar ....................
  • Page 9 Road traffic regulations ................81 Tractor's compatibility................83 Required tractor equipment..............83 Combination options of coupling devices and drawgears ......85 value and towing capacity ..............86 6.6.1 Calculate Dc value ................86 6.6.2 Calculate towing capacity ..............87 6.6.3 Calculate ballast of the tractor and machine combination ....
  • Page 10 6.13.2 Adjust length of propeller shaft ............115 6.13.3 Couple propeller shaft to tractor ............117 6.13.4 Uncouple propeller shaft from tractor ..........118 6.14 Supporting leg ..................118 6.14.1 Mechanical supporting leg ..............118 6.14.1.1 Lift to transport position..............119 6.14.1.2 Lower to support position .............
  • Page 11 7.1.33 Retract cutting unit ................149 7.1.34 Switch silage additive pump on and off..........149 7.1.35 Lock steering axle ................150 7.1.36 Unlock steering axle ................150 7.1.37 Lock steering axle with electro-hydraulic forced steering axle system 7.1.38 Switch the warning beacon on and off ..........151 7.1.39 Operating hours, service hours, transported loads and traversed area counters...
  • Page 12 10.1 Safety ..................... 189 10.2 Maintenance instructions ............... 191 10.3 Lubricants and operating media ............. 191 10.4 Tightening torques ................. 191 10.4.1 Metric standard threads ..............192 10.4.2 Wheel nuts ..................193 10.5 Maintenance and lubrication plan ............194 Maintenance plan – Machine ............194 10.5.1 Lubrication plan –...
  • Page 13 10.14.4 Set rpm sensor "Beater circuit" ............230 10.15 Hydraulic system ..................231 10.15.1 Safety ....................231 10.15.2 Maintenance intervals ............... 232 10.15.3 Depressurise hydraulic system ............233 10.15.4 Depressurise folding drawbar with drawbar suspension ....233 10.15.5 Hydraulic hose pipes ................. 234 10.15.5.1 Install and remove hydraulic hose pipes........

  • Page 14: About These Instructions

    Regular service and maintenance of the machine and timely replacement of worn-out or damaged parts will result in a longer service life of your machine. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 15: Target Group

    Please send the declaration of delivery completely filled in and signed to the manufacturer. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 16: Representational Conventions

    A line with an arrow means that the machine part is hidden in the figure and is therefore not visible. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 17: References And Further Information

    WARNING Marks a dangerous situation which may cause serious injuries or even death if it is not prevented. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 18 Embedded warning information is structured according to the following layout: SIGNAL WORD – Kind of risk. Measures to avoid a dangerous situation. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 19: Applied Terms

    Abbreviations Abbreviation Description StVZO Road Traffic Licensing Code Strautmann Electronic Steering Continuous Flow System Automatic load-sensitive brake pressure regulator Beaters Load-sensing hydraulic system Tab. 2: Abbreviations Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 20: Safety

    For any damage resulting from incorrect use • the user will be solely responsible, • B. Strautmann & Söhne GmbH u. Co. KG will not assume any liability. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 21: Reasonably Foreseeable Misuse

    Make sure that third parties and animals leave the hazardous area before operating the machine. Particularly be aware of children. • Never carry passengers, animals or objects on the machine. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 22: Technical Alterations

    • to observe the general national occupational safety, accident prevention and environmental protection rules. • to adhere to the instructions in these operating instructions. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 23: Staff Requirements

    Professional Knowledge of the disposal Disassembly, disposal regulations applicable at the place of disposal operation Tab. 3: Qualifications of staff *minimum professional experience of three years Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 24: Personal Protective Equipment (Psa)

    • if tractor and machine are not secured against accidental starting and rolling. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 25 • within the area of the pick-up, when lifting and lowering the pick-up • within the area of the cutting unit, when extending and retracting Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 26: Risks Due To Moving Parts

    – secure lifted movable machine parts against accidental lowering. – turn the engine off. Pull the ignition key out. – apply the parking brake. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 27: Risks Due To Electrical Energy

    Regularly check the electrical equipment for damage. Risk due to loose cable connections and scorched cables. Remedy defects immediately. • Keep humidity away from conductive parts. Risk of a short circuit. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 28: Risks Due To Hot Spots

    • In case of contact with the eyes or skin, rinse the affected spot immediately with plenty of water. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 29: Safely Park Tractor And Machine

    Check the lighting system for proper functioning prior to road travel. • Ensure proper installation of the traffic-related equipment prior to road travel. • Avoid road contamination. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 30 • Never overload tyres. • Ensure that the tyre pressure is properly adapted to the load and the kind of work performed by the machine. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 31: Service Life Of Machine

    Only qualified staff is allowed to repair, disassemble and dispose of the machine. Machine parts and operating media must be disposed of properly. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 32: Environmental Protection

    Use of non-authorised spare parts • Disasters due to foreign objects and force majeure Technical modifications within the framework of an improvement and further development of the machine are reserved. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 33: Safety And Protective Devices

    • Immediately replace missing or defective safety and protective devices. The machine is equipped with the following safety and protective devices. Fig. 1 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 34: Lock Tailgate

    The stop-cock is positioned on the left-hand side next to the access door. The table shows the meaning of the stop-cock positions. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 35: Signs At The Machine

    All warning signs attached to the machine include: • Order number • Description of risk • Consequences in case of non-observance • Instruction how to avoid the risk Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 36 Nominal voltage Safety distance up to 1 kV over 1 up to 110 kV over 110 up to 220 kV over 220 up to 380 kV unknown Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 37 • Keep people away from the hazardous area. 87010270 Please read and observe the operating and safety instructions before commissioning. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 38 The risk exists as long as the tractor engine is running with the propeller shaft coupled / the hydraulic/electronic system connected. • Keep an adequate safety distance from the hazardous area. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 39 • Ensure that people keep an adequate safety distance from powered working tools. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 40: Instruction Signs

    Upper stop-cock to the left (open) = left-hand vehicle side preselected – Lower stop-cock down (open) = left-hand vehicle side can be lifted (max. 2 cm) Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 41 It is imperative to observe the information in the respective chapter as well as the operating instructions provided by the propeller shaft manufacturer along with the propeller shaft. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 42: Placing Of Warning And Instruction Signs

    The following figure illustrates the position of the warning and instruction signs on the machine. Depending on the machine's equipment, more or less warning and instructions signs than shown here may be available. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 43 Safety Fig. 4 Abb. 5 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 44: Technical Data

    10,000 • Hydraulic tridem chassis 9,000 10,000 Other Empty weight with tandem chassis 11,100 11,600 11,700 12,200 Empty weight with tridem chassis 12,700 13,200 13,600 14,100 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 45: Tyre Pressure

    10 km/h and at a maximum internal pressure of 1.5 bar possess the load capacity required for reaching the respective admissible axle load. Fig. 6 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 46: Dimensions Of Wagon

    I = Length, superstructure, outside 8.407 9.027 10.267 • J = Length, superstructure, inside 7.855 8.475 9.715 • Platform length 7.184 7.804 9.044 • Height, extension • Height, covering system Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 47 RAD_800/45 R26.5_174D_BKT_FL630Ultra_ 3804.5 3804.5 3804.5 ET_50 RAD_800/45 R26.5_174D_Vred_FL_Trac 3798 3798 3798 RAD_710/50 R30.5_173D_Vred_FL_Trac 3898 3898 3898 RAD_800/45 R30.5_176D_Vred_FL_Trac_ 3913 3913 3913 ET_50 Tab. 6: Vehicle dimensions Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 48: Description Of Machine

    Fig. 8 Tailgate Cutting unit Angular gear, rear, beater drive CFS drum with chain drive Angular gear, front, beater drive Parking brake Additional guide wheels Compressed-air reservoir Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 49 Holding-down device with pulley 16 Main gearbox Guide wheels 17 Rotor gear Pick-up drive 18 Coupling / Circuit, beaters Chassis 19 Feed gearing for transport floor 10 Access door Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 50: Equipment

    External operation of folding drawbar/cutting unit Load-sensing amplifier 3-beater dosing unit only on DO model LED work lights, front LED cargo space lighting LED work lights, rear Tab. 7: Equipment, tandem Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 51 External operation of folding drawbar/cutting unit Load-sensing amplifier 3-beater dosing unit only on DO model LED work lights, front LED cargo space lighting LED work lights, rear Tab. 8: Equipment, tridem Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 52: Connections

    Load-sensing connection • LS: Load-sensing control line – one blue cable tie Hydraulic brake system • hydraulic brake line – one red cable tie Fig. 12 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 53: Hydraulic System

    The hydraulic components are controlled via the ISOBUS control set. Plug holder for proper deposition of supply lines Fig. 14 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 54: Electro-Hydraulic Control Block

    End plate with directional seat valves for front panel End plate with directional seat valves for passive steering axle or lift axle, tridem (optional extra) Fig. 16 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 55: Load-Sensing Hydraulic System

    If the standby pressure in the load-sensing system is too low (below 20 bar) and cannot be increased at the tractor, it is possible to retrofit a load-sensing amplifier. Please contact your dealer. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 56: Load-Sensing Amplifier

    Lifting and lowering of drawbar • is carried out by means of two double-acting hydraulic cylinders (3). • is carried out via the ISOBUS control set. Fig. 20 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 57: Drawgear For Bottom Linkage

    The drawbar suspension: Fig. 22 • is only allowed to be switched on during transport journeys, • must be always switched off when charging and discharging the machine. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 58: Forced Steering Axle System

    Coupling rod for mechanical forced steering axle system Bumper buffer Folding drawbar Fig. 23 Folding drawbar Coupling rod for electro-hydraulic forced steering axle system SES Bumper buffer (optional) Fig. 24 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 59: Supporting Leg

    The operating height is set via the respective perforated strut (3) on both sides of the pick- Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 60: Cutting Unit

    Strippers (5) protrude into the gaps between the conveying tines (6) of the feeder rotor and strip off the material such that it is conveyed into the cargo space. Fig. 29 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 61: Connection For Silage Additive Pump

    (2). The control unit is mounted at the left-hand front on the side panels of the cargo space behind a sheet metal cladding. Fig. 31 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 62: Swivelling Front Panel With Integrated Automatic Charging System

    During discharging, the front panel is swivelled from position B2 to position A, then swivelled back and forth between A and B1 up to three times to prevent material residues during discharging. Fig. 34 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 63: Deactivate Automatic Charging System And Stop Transport Floor

    For mounting, insert the sheet metal plates into the four holders (3) and fold them down. Fig. 35 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 64: Transport Floor

    The covering system must be closed during road travel. It must be open during charging and discharging, as otherwise other functions will be disabled (e.g. front panel, transport floor). >Fig. 38 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 65: Extension

    On machines without beaters, an electrical pressure switch is mounted on the inside of the tailgate as signal generator for the "Wagon full" message. Abb. 41 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 66: Chassis

    The suspension is manually switched on and off via stop- cocks. The travelling height is manually adjusted by means of stop- cocks separately for the right-hand and left-hand machine side. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 67: Steering Axle

    The pump and the stop-cocks at the chassis serve to align the mechanical-hydraulic forced steering axle system. The bumper buffers at the drawbar avoid damage due to excessive steering angles during tight cornering. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 68: Steering Axle For Electro-Hydraulic Forced Steering Axle System Ses

    • from 50 km/h steering axle(s) locked in central position The reduction of the steering angle is not displayed on the control set. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 69 The forced steering function can be disabled via the control set up to a travelling speed of 12 km/h. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 70: Brake System

    The hydraulic ALB regulator controls the required braking force depending on the loading condition of the hitched machine only with the travelling height properly set. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 71 Feed line with hose coupling (red) Drain valve Feed line with hose coupling (yellow) ALB regulator, hydraulic Release valve Membrane brake cylinder Mechanical parking brake Trailer brake valve Compressed-air reservoir Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 72: Parking Brake With Crank Handle

    Crank handle; in adjustment position (2) Adjustment position Rest position, swivelled by 180° compared to the adjustment position Fig. 47 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 73: Braking Axle

    Fig. 48 4.22 Traffic-related equipment Properly fix and check the traffic-related equipment for proper functioning before travelling on public roads and paths. Fig. 49 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 74 When changing a tyre, only mount tyres approved by the manufacturer. Please contact the dealer for this purpose. ► see section 10.16.3 Change tyres, page 237 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 75: Type Plate

    (in the direction of motion). Type plate with CE symbol Type plate for EU-type approved machines Vehicle identification number (machine ID number) embossed into the frame Fig. 54 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 76 11 Rated speed [min 12 Admissible hydraulic pressure [bar] 13 Maximum admissible speed [km/h] NOTE Depending on the machine's equipment, not all fields on the type plate are filled. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 77 T-1 Drawbar trailer vehicle T-2 Rigid drawbar trailer vehicle T-3 Central axle trailer vehicle B-1 Unbraked B-2 Overrun brake B-3 Continuous or semi-continuous brake B-4 Hydraulic or pneumatic brake Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 78: Transport

    Observe the transport instructions and symbols on the load to be transported. Lashing and anchorage points for fixing slings and lashing loads are identified by the adjacent pictograph. Fig. 57 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 79: Lashing And Anchorage Points

    • Properly hitch the machine only to an appropriate tractor. Lashing and anchorage points Fig. 58 Lashing and anchorage points Application points for lifting device (jack) Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 80: Overseas Dispatch

    (by means of stop-cocks). Open the stop-cocks at the steering axle(s) or remove the blockage of the steering axle(s) before putting the machine into operation. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 81: Commissioning

    Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 82 For farming or forestry trailers, it is important that the EU type approval and the Certificate of Conformity (CoC) have been issued for 25 km/h. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 83: Tractor's Compatibility

    Engine output of tractor For power requirement ► see section 3.1 General data, page 44 Tab. 9: Engine output Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 84 Thus, a free return line reduces heating-up of the hydraulic oil. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 85: Combination Options Of Coupling Devices And Drawgears

    Draw pin (Piton-Fix) ISO 6489-4 Drawbar lug 50 (hitch ring) ISO 20019 / DIN9678 • Ball-type coupling K80 ISO 24347 Shell K80 ISO 24347 Tab. 15: Coupling devices and drawgears Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 86: D C Value And Towing Capacity

    C = 18 t Admissible axle load(s) of rigid-drawbar trailer in [t] 14 t × 18 t = 9.81 m/s² × = 77.2 kN 14 t + 18 t Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 87: Calculate Towing Capacity

    In this example, the admissible axle load is 14.5 t due to the value of the tractor's coupling device. Do not exceed the calculated towing capacity when charging the trailer. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 88: Calculate Ballast Of The Tractor And Machine Combination

    / vehicle registration documents of tractor Due to different loading and operating conditions, the tongue load / the weight of the rear-mounted equipment may vary significantly. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 89 3 t × 1.5 m – 2 t x 2.4 m + 0.2 x 6 t x 2.4 m = 0.7 t V min 1.2 m + 2.4 m Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 90 Weight of front ballast [t] = 3 t Tongue load or weight of rear-mounted equipment [t] = 6 t + 0.8 t + 3 t = 9.8 t Total Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 91: Hitch And Unhitch Machine

    Always park the unhitched machine in a stable position. Observe the ground condition; beware of soft surfaces. • All automatic functions of the ISOBUS control must be disabled before hitching and unhitching. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 92: Hitch Machine

    ► see section 6.10.2 Couple drawbar, page 99 Connect brake system – Compressed-air brake system ► see section 6.11.1.1 Connect brake and feed line, page 103 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 93: Unhitch Machine

    Ensure that there is always still enough free space in front of the machine when unhitching, such that the tractor can reapproach the machine in true alignment for hitching the machine again. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 94 ► see section 6.10.3 Uncouple drawbar, page 102 Disconnect hydraulic hose pipes ► see section 6.8.3 Disconnect hydraulic hose pipes, page 96 Insert the control set into the holder on the machine. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 95: Hydraulic Hose Pipes

    Connect the hydraulic hose pipes to the tractor's control devices: – Pressure line to a single-acting or double-acting control device. – Return line to a depressurised return port. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 96: Disconnect Hydraulic Hose Pipes

    Connect the pressure line (flow line) with the pressure line to the hydraulic pump of the tractor provided for this purpose. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 97: Mount Control Set On The Tractor

    Only a properly adjusted mounting height of the folding drawbar guarantees best possible picking-up of the material to be loaded. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 98 ATTENTION – Adjust the two threaded spindles evenly. • Increase distance X = Turn piston rod clockwise • Reduce distance X = Turn piston rod counterclockwise Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 99: Couple Drawbar

    Any helpers are only allowed to act as a guide next to the vehicles and to enter the space between the vehicles after the vehicles have stopped. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 100: Tow Hook (Hitch Hook) And Drawbar Lug (Hitch Ring)

    Fix and secure the cross bolt above the draw pin. 10. Lift the supporting leg to transport position. 11. Release the parking brake of the machine. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 101: Ball-Type Coupling And Shell

    Lock and secure the holding-down device at the bearing block. Connect the supply lines. Lift the supporting leg to transport position. Release the parking brake of the machine. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 102: Uncouple Drawbar

    Fix and secure the holding-down device (cross bolt) above the draw pin. Disconnect the supply lines and place them into the plug holder. Move the tractor forward. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 103: Ball-Type Coupling And Shell

    5.0 bar. • Check the course of the connected brake lines. The brake lines must not chafe against external components. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 104: Disconnect Brake And Feed Line

    It is imperative to observe this order, as otherwise the brake system will be released and the non-braked machine may start to move. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 105: Manoeuvre Unhitched Machine By Means Of A Manoeuvring Vehicle

    → The system pressure from the air reservoir slows the machine down. Apply the parking brake of the machine. Unhitch the machine from the manoeuvring vehicle. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 106: Tandem Chassis

    The cable must sag slightly when the parking brake is released. • Ensure that the cable does not rest on or chafe against other vehicle components. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 107: Forced Steering Axle System

    1103) at the same level and at a distance of 245-250 mm next to the K80 ball-type coupling to couple the forced steering axle free of clearance and in a fail-safe manner. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 108: Couple Mechanical Forced Steering Axle System

    Keep people away from the hazardous area between tractor and machine. Couple the shell (1) of the drawgear and align tractor and machine in a straight line. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 109 (2), not even during maximum cornering to the left or right. Adapt the bumper buffers to the tractor tyres if necessary. The bumper buffers can be adjusted by means of the hole patterns. Fig. 77 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 110: Uncouple Mechanical Forced Steering Axle System

    Swivel the holding-down device to coupling position. Uncouple the ball socket (2) of the forced steering axle. Fig. 78 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 111: Couple Forced Steering Axle Ses

    Exclusively couple the forced steering axle to a ball-type coupling K50 (according to DIN 74058 / ISO 1103). When using couplings of other sizes, the ball socket may come loose during travelling. Fig. 79 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 112 The ball socket of the steering rod must not contact the drawbar, not even during maximum cornering to the left or right. Have bumper buffers retrofitted by Strautmann if necessary. Fig. 80 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 113 The forced steering axle system works properly if the distance between the stops (6) and (7) is approx. 3 mm with turned wheels. Any modifications will invalidate the guarantee. Fig. 81 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 114: Uncouple Forced Steering Axle Ses

    ► see section 6.13.3 Couple propeller shaft to tractor, page 117 Fig. 82 Uncouple the ball socket (2) of the forced steering axle. Uncouple the shell (1) of the drawgear. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 115: Propeller Shaft

    The adjustment of the propeller shaft only applies to the current tractor model. Readaptation of the propeller shaft may be necessary if hitching the machine to another tractor. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 116 10. Reinsert the shortened propeller shaft halves into each other. 11. Lubricate the p.t.o shaft of the tractor and the machine's p.t.o. shaft before coupling the propeller shaft. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 117: Couple Propeller Shaft To Tractor

    Check the free space around the propeller shaft. – There must be sufficient free space in any operating Fig. 84 state to avoid damage to the propeller shaft. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 118: Uncouple Propeller Shaft From Tractor

    ATTENTION Only adjust the supporting leg manually with the tractor switched off and the brake applied. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 119: Lift To Transport Position

    (6). Check whether the locking bolt has completely engaged into the borehole and properly locks the supporting leg in its transport position. Fig. 86 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 120: Lower To Support Position

    Depending on the tyres and extensions used, the vehicle height may vary. • Make sure not to exceed the admissible vehicle height (in Germany 4 m) when setting the travelling height. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 121 Turn the lower stop-cock (2) back to horizontal position. Set the operating element at the tractor's control device to floating position. 10. Repeat steps 5 to 9 for the other vehicle side. Fig. 89 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 122: Pick-Up

    Check the setting of the additional sensing roller in any case. 6.16.2 Set additional sensing roller ATTENTION Only adjust the additional sensing roller with the tractor switched off and the brake applied. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 123: Set Cutting Length

    For the removal and installation of cutting knives ► see section 10.11.4 Remove and install cutting knives, page 217 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 124: Check Machine For Proper Functioning

    If the abnormalities cannot be exactly localised, consultation with an authorised workshop or with the Strautmann customer service is required. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 125: Control System

    The ISOBUS control set is automatically switched on and off when the tractor ignition is turned on and off. In case of longer downtimes of the machine, additionally disconnect the mobile tractor connecting cable. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 126 (11) / the reserve connecting plug (12) (optional), • the 25 A fuse and the relay (13) (ignition-switched) for the supply of the SES forced steering axle system. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 127: Control Terminal

    Soft keys for performing the adjoining functions Enter key: Confirm entry displayed on the screen "Change" key: Change to another app Dial/Push button for entry of values in the setup menu Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 128: Soft Keys

    Move cursor up and down. • Change value of a parameter. Press the rotary knob: • Click on the marked line. • Activate parameter. • Confirm entry. Fig. 96 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 129: Switch Control Terminal Smart 570 On And Off

    • … can be called up. Use the rotary knob on the terminal or the touch function on Fig. 98 the screen to make the settings. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 130: Menu Navigation

    Arrow key, change, main menu (2.2) First "Charging" submenu Arrow key, change, submenu (2.3) Second "Charging" submenu Arrow key, return to main menu (3.1) "Discharging" main menu Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 131: Change Menu

    Fig. 102 Press the key briefly to move on to the next main menu. Press and hold the key to return to previous main menu. Fig. 103 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 132: Status Indicator In The Display

    12 Feeler deflection in % 13 Covering system open/closed 14 Tailgate position 15 Tailgate locked 16 Central lubrication status • auto • manu 17 Load in t Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 133: Road Travel

    AUTO functions are disabled. • the work lights are switched on if they were switched on while performing the function "Switch road travel mode on". Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 134: Charging

    Lift pick-up Lower pick-up Start transport floor (with enabled automatic charging system: via touch control, with disabled automatic Fig. 107 charging system: via latch-in) 10 Change menu Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 135: Switch Automatic Charging System On And Off

    NOTE All functions selected in the "Automatic settings" menu are enabled when switching the automatic charging system on. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 136 (1) in the display. Transport floor enabled/disabled Desired filling degree in % Pick-up enabled Transport floor start (overrides automatic charging system) Fig. 110 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 137: Switch Transport Floor On With Automatic Charging System Enabled

    Press key (2) to reduce the filling degree by 5 % at each keystroke. → The lower the desired filling degree, the faster the transport floor. Fig. 112 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 138: Discharging

    16 Extend front panel 17 Retract front panel 18 Transport floor rapid motion mode 19 Transport floor start (latch-in) 20 Return to "Discharging" main menu Fig. 114 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 139: Automatic Discharging System

    The following functions will automatically be carried out one after the other: • Tailgate opens up to the saved position. • Transport floor starts when the tailgate position has been reached. → Discharging starts. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 140 If the beater speed is too low or the tailgate opening insufficient, the automatic discharging system pauses. → The display shows a corresponding message (4). Fig. 117 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 141: Stop And Restart Transport Floor During Discharge

    Press adjacent key to empty the transport floor. → The transport floor speed is increased to its maximum. Press this key again to stop the function. Fig. 119 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 142: Change Transport Floor Speed During Discharging

    → The transport floor speed is reduced by 5% at each keystroke. Fig. 121 → The preselected transport floor speed is indicated by a green bar (1) on the display. Fig. 122 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 143: Reverse Transport Floor

    → The transport floor remains switched on and can be cleaned until another function is actuated. → The transport floor is stopped as soon as a p.t.o. shaft / beater speed is available. Fig. 124 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 144: Lift Tailgate

    Fig. 127 → As soon as the tailgate is completely closed and fits tightly, the tailgate is locked. The screen shows the adjacent symbol. Fig. 128 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 145: Lift Folding Drawbar

    → The display shows the drawbar position. Fig. 130 7.1.26 Open covering system Press the adjacent key to open the covering system. Fig. 131 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 146: Close Covering System

    During that time, the "Covering system closed" symbol is flashing in orange. Fig. 133 7.1.28 Lift pick-up Press the adjacent key to lift the pick-up. Fig. 134 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 147: Lower Pick-Up

    Fig. 136 Briefly lift the pick-up. → The pick-up is locked in its position and is fixed. → The display shows the adjacent symbol. Fig. 137 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 148: Change Pick-Up Speed

    → The higher the travelling speed, the higher the pick-up speed. → The lower the travelling speed, the lower the pick-up speed. Fig. 141 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 149: Extend Cutting Unit

    Press the adjacent key to switch the silage additive pump → The display shows the "Silage additive pump" symbol. Press the key again to switch the silage additive pump off. Fig. 144 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 150: Lock Steering Axle

    → The steering axle can move freely (is unlocked) and follows the turning radius of the corner during cornering. The display shows the "Steering axle unlocked" symbol. Fig. 146 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 151: Lock Steering Axle With Electro-Hydraulic Forced Steering Axle System

    Use the soft key (1) in the "Road travel" main menu to switch the warning beacon on and off. → With the warning beacon switched on, the display shows a symbol (2). Fig. 148 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 152: Operating Hours, Service Hours, Transported Loads And Traversed Area

    20 mm. The drawbar suspension does not work if the folding drawbar is lowered to its end position. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 153 (high filling degree = transport floor slow; low filling degree = transport floor fast); can be manually overridden at any time Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 154: Set Work Lights

    • Work light 3: At the rear machine; illuminates the path when reversing Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 155 Fig. 152 With the work lights switched on, the display shows a symbol (1). Fig. 153 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 156: Setting" Menu

    (is not triggered by the sensor when it is actuated by the chopped forage) are not available. After discharging, the front panel moves to position B2. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 157: Calibrate Folding Drawbar

    Here, values for the respective folding drawbar positions can be entered first (via touch function or via rotary knob). Press key (1) to access the extended Calibration menu if necessary. Fig. 155 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 158 The adjacent page opens for saving. Press key (12) to start the calibration procedure. As soon as the red circle has been completely run through, the calibration is completed. Fig. 158 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 159: Calibrate Front Panel

    B1: Charging (swivelled into the cargo space at approx. 6°) B2: Charging (front panel right at the front, in the direction of the tractor) Fig. 161 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 160: Calibrate Feeler For Automatic Charging System

    Secure machine against accidental starting and rolling. Fig. 164 Leave the cargo space and press key (2) to save the registered value. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 161: Calibrate Tailgate

    The adjacent page opens for saving. Press key (1) to start the calibration procedure. As soon as the red circle has been completely run through, the calibration is completed. Fig. 167 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 162: Diagnostics Menu

    If the pin takes up only half the current value, one of the two solenoids at the drawbar suspension does not work. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 163: External Operation For Folding Drawbar / Cutting Unit

    30 seconds, • a function is actuated on the terminal or • the machine moves (from a speed of 1 km/h). Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 164: Electronic Forced Steering Axle System Ses

    Lock the driver's cabin of the tractor, as the ignition must remain switched on when operating the steering computer. The steering computer is mounted behind a protective cover (1) beneath the machine. Fig. 172 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 165: Operating And Display Elements Of Steering Computer

    A malfunction of the steering system (active error) is displayed at the control set by the adjacent error message. Press key (1) to acknowledge this message. Fig. 174 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 166 Usually, the service menus only have to be called up to read out the fault memory or to display the service hours. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 167 A maximum of 32 error messages is displayed (after the last one the first is displayed again). Each error message consists of the following data (example): Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 168 Enter the service hours into the head of the error log on the following pages. Press the ESC key to return to the selection of the service menus. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 169: Error Log, Forced Steering Axle System

    Send the completed error log to your dealer, the authorised workshop or the Strautmann customer service: E-mail: service@strautmann.com Have the malfunctions remedied and the fault memory cleared. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 170: Operation

    • Moving the charged machine with lifted lift axle (only with tridem chassis) is not allowed. Always lower the lift axle completely before charging the machine. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 171: Transport Journeys

    (max. three seconds) for this purpose. • The driving characteristics of the tractor are influenced by the load, in particular if the machine is partly empty. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 172 • The hydraulic drawbar suspension (optional extra) and the warning beacon (optional extra) are switched on, • The work lights (optional extra) are switched off. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 173: Charge Machine

    • remains switched on until the automatic charging system is manually switched off. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 174: Determine Admissible Loading Capacity

    • the admissible tongue load at the coupling point, • the load-bearing capacities of the mounted tyres, • the admissible towing capacity, of tractor and machine. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 175: Bulk Densities Of Different Loaded Materials

    → The automatic charging system is deactivated and the automatic feed function for the transport floor is switched off. If the feeler deflection reaches 100%, the front panel moves to the front position. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 176: Machines Without Beaters

    Risk of crushing and impact when opening and closing the tailgate. • Make sure that people leave the swivelling range of the tailgate before starting discharge. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 177: Discharge With Isobus Control / Smart 570

    20 mm. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 178: Machines Equipped With Beaters

    Let the tractor's p.t.o. shaft smoothly start to run such that the beaters are able to loosen themselves. → The beaters start to run and after a short delay, the transport floor automatically starts. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 179 20 mm. 14. Press the key to switch the discharging mode off and to go to the next menu. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 180: Malfunctions

    / aids should be carried out by an authorised workshop, a Strautmann dealer or the Strautmann customer service. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 181: List Of Malfunctions, Machine

    Folding drawbar does not move Machine overload Adapt charging degree Hydraulic pressure at tractor too Set hydraulic pressure at the tractor to at least 180 bar Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 182 Rotor conveys the material Strippers worn or defective. Check strippers, replace them if forward in the integral range necessary. Tab. 25: List of malfunctions, machine Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 183: List Of Malfunctions, Hydraulic System

    Hydraulic plugs too small Provide appropriately large sensing mode hydraulic plugs Load-sensing control pressure too Possibly use pressure intensifier; consult the manufacturer Tab. 26: List of malfunctions, hydraulic system Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 184: List Of Malfunctions, Electrical System

    Defective wiring (short-circuit) Check wires, replace them if show a status message on the necessary control set Sensors not properly set Adjust sensors Defective sensor/s Replace sensor/s Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 185: Eliminate Clogging At The Pick-Up And The Feeder Rotor

    Make sure that unauthorised people leave the hazardous area. Switch the p.t.o. shaft off. Secure tractor and machine against accidental starting and rolling Eliminate clogging and blockages manually. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 186: Emergency Manual Operation

    End plate with directional seat valves for front panel and covering system End plate with directional seat valves for tridem lift axle (optional extra) Fig. 177 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 187: Emergency Manual Operation Of Electro-Hydraulic Forced Steering Axle System Ses

    → Steering axle(s) locked. Unlock steering axle(s) Secure tractor and machine against accidental starting and rolling Unscrew the grub screws (2) again. → Steering axle(s) unlocked Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 188 Malfunctions Control block with tandem chassis Fig. 179 Control block with tridem chassis Fig. 180 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 189: Service And Maintenance

    – if tractor and machine have not been secured against accidental rolling by means of their respective parking brake and the chocks. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 190 Exclusively use original spare parts or parts approved by the manufacturer. • After finishing maintenance work, check the safety and protective devices for proper functioning. – Immediately replace missing or defective protective devices. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 191: Maintenance Instructions

    Tighten gear or crown nuts to full torque. • Shear bolts are designed such that they shear off (break) at a certain stress. Only use bolts of equal quality when replacing shear bolts. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 192: Metric Standard Threads

    * "Lubricated“ means that the screws are treated with a lubricant such as e.g. engine oil, or that phosphatised or oiled screws are used. ** "Dry" means that normal or galvanised screws without any lubrication are used. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 193: Wheel Nuts

    Flat collar nut with spherical washer Flat nut with pivotable flat washer – – Tab. 30: Tightening torques for wheel nuts Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 194: Maintenance And Lubrication Plan

    ► page 210 Operator Angular gear, rear beaters – Check oil level* ► page 211 Operator * after commissioning / after a change of the gear lubricant oil Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 195 ► page 247 Authorised necessary. workshop Brake lever with manual slack adjuster – Check brake setting, have ► page 246 Authorised it readjusted if necessary. workshop Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 196 Hydraulic hose pipes – Check for operational safety ► page 217 Qualified staff ► page 212 Carry out maintenance work on cam-type cut-out clutch Authorised workshop Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 197 Hydraulic hose pipes – Replace Authorised workshop Tyres – Change Qualified staff Brake linkage, manual slack adjuster – Readjust Authorised workshop Hose pipes – Replace Authorised workshop Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 198: Lubrication Plan - Machine

    Service and maintenance 10.5.2 Lubrication plan – Machine NOTE Observe the enclosed sub-supplier documentation for lubrication of the propeller shaft(s). Fig. 181 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 199: Lubrication Plan - Chassis

    Relubricate all lubrication points after cleaning the machine by means of a pressure washer. Fig. 182 Every 200 service hours Maintenance work Performer ► see page 247 Bearing of dash pots Operator Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 200: Lubrication Plan - Axles

    Every 1000 service hours or once a year Maintenance work Performer Wheel hub bearing – change grease Authorised Pos. (1) workshop *Also after each change of brake linings Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 201: Clean Machine

    Never aim the cleaning nozzle jet at the components at right angles. The spray angle must at least be 25°. • Do not use any chemical additives. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 202: Lubricate Machine

    • Remove excess grease at the lubricating nipple immediately. • Observe the environmental protection rules. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 203: Gear Lubricant Oil

    Immediately remove oil spills by means of binding agents. • Have any leaks repaired immediately. Dispose of used oil properly. • Have any and leaks repaired immediately. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 204: Feed Gearing, Transport Floor

    11. Clean and screw in the vent screw (1). 12. Check the oil level after five service hours. Dispose of used oil properly. 10.8.2 Main gearbox Check oil level Operative staff: • Operator Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 205 12. Screw the vent screw (4) in. 13. Clean and screw in the oil filling screw (1). 14. Check the oil level after five service hours. Dispose of used oil properly. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 206: Spur Gear, Rotor

    12. Clean and screw in the vent screw (4). 13. Clean and screw in the oil filling screw (1). 14. Check the oil level after five service hours. Dispose of used oil properly. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 207: Rotor Gear

    Turn the rotor until the drain plug is visible at the bottom Fig. 188 recess (3). Screw the drain pipe (4) onto the thread. ATTENTION – the oil pours immediately after tightening the thread. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 208: Angular Gear, Front, Beaters

    Top up gear lubricant oil ISO VG 320 through the filler neck. – Screw the oil filling screw (1) in. – Screw the vent screw (4) in. Screw the inspection plug (2) in. Fig. 191 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 209 12. Clean and screw in the vent screw (4). 13. Clean and screw in the oil filling screw (1). 14. Check the oil level after five service hours. Dispose of used oil properly. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 210: Angular Gear, Rear, Beaters

    12. Reinstall all components in reverse order. 13. Check the oil level after five service hours. Dispose of used oil properly. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 211: Pick-Up

    Turn the hexagon nut (2) until the distance between washer (3) and sleeve (4) is less than 8 mm. Tighten the counter nut (1). Fig. 194 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 212: Change Pick-Up Tines

    Preparation: • Secure tractor and machine against accidental starting and rolling. • Remove the cam-type cut-out clutch from the machine. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 213 Insert the supporting ring (4) and the adjusting washers (3) and secure them by means of the circlip (2). Again, apply grease onto the adjusting washers, supporting ring and circlip. Insert the sealing ring. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 214: Set Rpm Sensor "Drive Shaft

    Screw the sensor in this position. Access the diagnostic menu to check the speed detection over the entire speed range (especially at high speed). Fig. 198 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 215: Cutting Unit

    • Regularly check the cutting knives for sharpness. • Turn blunt cutting knives over (every 12 service hours) or grind them (every 24 service hours). Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 216: External Operation For Cutting Unit

    Remove both split pins (1) on the left-hand and right- hand side. Pull the spring-loaded ball head (2) outwards. Use the two grips (3) to fold the cover plate (4) down. Fig. 200 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 217: Clean Cutting Unit

    The cutting knives must be removed and installed: • for setting the cutting length of the loaded material • for turning over the double-sided cutting knives • for grinding the cutting knives Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 218: Remove Cutting Knives

    Fig. 201 The knife lever (1) can be inserted into the locking lug (2) to assist with unlocking and locking of the cutting unit. Fig. 202 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 219: Install Cutting Knives

    Do not extend the cutting unit into the conveyor duct if: • people are standing beneath the machine. • people can reach into the dangerous spots alongside the cutting unit. Operative staff: • Operator Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 220 Lock the cutting unit. Pull the ring nut with locking bolt (5) backwards and turn it downwards until the locking bolt (5) engages in the notch (6). Fold the knife cover up. Fig. 207 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 221: Grind Cutting Knives

    Use a flap grinding wheel when grinding by means of a right-anlge grinder. • Only grind the cutting knives on their smooth side, never on their corrugated side. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 222: Check Distance Between Strippers And Rotor

    Enter the cargo space through the access door. Measure the distance between the strippers (1) and the rotor (2) in the conveyor duct from the cargo space. Fig. 208 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 223 – Remove worn strippers by pulling them out to the bottom. – Reinstall new strippers and safety rail in reverse order. Fig. 209 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 224: Set Distance Between Cutting Knives And Rotor

    Measure the distance between cutting knife tips and rotor tube again in the middle of the cutting unit to check the set distance. Retighten the safety bolt (5). Fig. 211 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 225: Set "Cutting Unit Extended" Sensor

    • Only enter the cargo space with the machine switched off. • Secure the machine against accidental starting and rolling. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 226: Check / Tighten Transport Floor Chains

    Risk to eyes due to flung-away abrasive particles when cutting chain links using a right-angle grinder. • Wear protective goggles when cutting the chain links using a right-angle grinder. Operative staff: • Qualified staff Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 227: Tailgate

    • Before setting the sensor, secure tractor and machine against accidental starting and rolling. Operative staff: • Qualified staff Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 228: Set "Tailgate Open" Sensor

    • Use a mobile service platform with ladder when carrying out service and maintenance work on the roller chains for the power take-off of the beaters. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 229: Lubricate Roller Chains Of Beaters

    (3) and sleeve (4) is less than 8 mm. Fig. 217 Tighten the counter nut (1). Close and lock the protective cover of the beater drive. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 230: Set Beater Circuit

    • Before setting the sensor, secure tractor and machine against accidental starting and rolling. Operative staff: • Qualified staff Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 231: Hydraulic System

    Risk of explosion due to improper work on hydraulic accumulators. – Welding, soldering, drilling or other work which might affect the mechanical properties is not allowed. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 232: Maintenance Intervals

    – Eliminate chafing points at hydraulic hose pipes and tubes (qualified staff/authorised workshop). – Have worn, damaged or aged hydraulic hose pipes immediately replaced (authorised workshop). Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 233: Depressurise Hydraulic System

    Loosen the plug screw (1). → The hydraulic oil flows through the free return line or the double-acting control device to the tractor. Fig. 221 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 234: Hydraulic Hose Pipes

    2020) Maximum admissible operating pressure (210 bar) NOTE After expiration of the period of use, the hydraulic hose pipe must no longer be used. Fig. 222 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 235: Install And Remove Hydraulic Hose Pipes

    • Only replace the hydraulic filter when the hydraulic system of the machine is not connected to the tractor. Operative staff: • Authorised workshop Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 236: Tyres

    Deflate the tyre before removing it. • Relieve the tyres if the vehicle is not intended to be used for a longer period, thus avoiding deformation of the tyres. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 237: Check Tyres

    Place the lifting device at the marked fixing points. Lift the machine. WARNING – Risk of crushing limbs due to unintentional lowering. Do not stand beneath the lifted machine. Fig. 224 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 238: Mount Additional Reflectors

    (1). The reflectors can be ordered as a mounting kit with matching holders. Observe the specified minimum and maximum dimensions when mounting the reflectors. Fig. 226 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 239: Compressed-Air Brake System

    Do not stand directly beneath the compressed-air reservoir when draining. • Wear personal protective equipment. Drain the compressed-air reservoir every day before the first journey. Operative staff: • Operator Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 240: Check And Clean Filters

    11. Screw the cover by means of the two Phillips screws. 12. Connect the feed and brake line to the tractor. 13. Check the in-line filters for tightness. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 241: Axles

    3 mm in case of glued linings Fig. 231 Have the brake linings replaced by an authorised workshop if necessary. Reinsert the rubber plug after the check. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 242: Lubricate Brake Shaft Bearing

    Lubricate the lubrication points (1) with long-life grease until fresh grease comes out of the bearings. – Only use lithium-saponified grease with a drop point above 190°C. Fig. 233 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 243: Lubricate Automatic Slack Adjuster

    12 % of the brake lever length. Have the wheel brake readjusted if the angle between the cylinder push rod and the slack adjuster is less than 90°. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 244: Check Automatic Slack Adjuster

    The gear coupling must audibly engage and the adjusting screw slightly turns clockwise during the Fig. 236 return stroke. Retighten the adjusting screw. Mount the cap. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 245: Lubricate Knuckle Arm Bearing

    Place two levers between tyres and ground and check the bearing play. – Have the bearing readjusted by an authorised workshop if there is a noticeable bearing play. Fig. 238 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 246: Adjust Bearing Play Of Wheel Hub Bearing

    10. Fill the grease cap with fresh grease and reinsert it. 10.19 Chassis Fig. 240 (1) Chassis cylinder (2) Fastening, chassis cylinder (3) Spring fixing (4) Spring bolt Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 247: Lubricate Bearing Of Chassis Cylinders

    The oil storage tanks must be half filled with hydraulic oil HLP The quantity when filled is 100 ml each. Over time, condensate accumulates in the oil storage tank. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 248 12. Retighten the screwed connection. Fig. 242 13. Set the travelling height of the hydraulic chassis. ► see section 6.15 Check and adjust travelling height of hydraulic chassis, page 120 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 249: Spare Parts

    • Our online catalogue is available at www.Strautmann.com under the menu items Service – Ersatzteilservice (Spare parts service) – Ersatzteil Onlinekatalog (Online spare parts catalogue). Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 250: Other Relevant Documents

    Contact (name, company, customer number) • Phone number • E-mail address NOTE We recommend to attend a Strautmann service training. The "Applicable documents" are part of the training material. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 251: Connection, Lighting

    Do not connect any additional loads to the control set. – For additional loads, we offer an additional control which triggers these additional loads via relay. Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 252 Other relevant documents Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...

  • Page 253: Index

    Set distance to rotor ........224 Change pick-up tines ........212 Cutting unit ..........60, 215 Charging ............134 Clean ............217 Change filling degree ........137 Extend ............149 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 254 Check and adjust travelling height ....120 Cutting unit ............ 216 Hydraulic energy ..........26 Folding drawbar/Cutting unit ......163 Hydraulic hose pipes ......... 95, 234 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 255 Mechanical forced steering axle system ... 67 Machine ............181 Uncouple ............110 Lists ..............16 Misuse ............... 21 Load-sensing amplifier ........56 Mount control set ..........97 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 256 For electro-hydraulic forced steering axle Replace hydraulic filter ........235 system SES ........... 68 Representational conventions ......16 Lock ............. 150 Required tractor equipment ....... 83 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 257 Wheel nuts ............193 Complete empyting ........141 Work lights ............154 Reverse ............143 Workshop manual ........... 250 Shorten / Tighten chains ....... 226 Stop ..............63 Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO | 03.22...
  • Page 259 Author Releasing person Date of release Language Vor der Landwehr 04.05.2022 englisch Assignment Forage wagon Product group Goods group Model Magnon CFS 430 - 530, Magnon CFS 430 DO - 530 DO...

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