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Strautmann Verti-Mix SF Translation Of The Original Operating Instructions

Self-propelled fodder mixing wagon
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Translation of the
Original Operating Instructions
Self-propelled fodder mixing wagon
Verti-Mix SF
Verti-Mix Double SF
Please read and observe these
63200915
operating instructions before
06.12
commissioning!
Printed in Germany
Keep it for further use!

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Summary of Contents for Strautmann Verti-Mix SF

  • Page 1 Translation of the Original Operating Instructions Self-propelled fodder mixing wagon Verti-Mix SF Verti-Mix Double SF Please read and observe these 63200915 operating instructions before 06.12 commissioning! Printed in Germany Keep it for further use!
  • Page 2 Agricultural machinery - Machines for loading, mixing and/or chopping and distributing silage - Safety Bad Laer, 25.02.2011 E. Uhlemann Dr. J. Marquering Dr. K.-P. Strautmann Chief Designer Head of Development Managing Director Feeding Technology Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 3 63200915 Date of compilation: 06.12  Copyright B. Strautmann & Söhne GmbH u Co. KG, 2012 All rights reserved. Reproduction, even in excerpts, only allowed with the permission of B. Strautmann & Söhne GmbH u. Co. KG. Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 4 Dear customer, You have decided in favour of a quality product from the large B. Strautmann & Söhne GmbH u. Co. KG product range. We thank you for the confidence you have shown in us. Upon receipt of the machine, please check for transport damage or missing parts! Check the delivered machine for its completeness, including the ordered optional extras, by means of the delivery note.

  • Page 5: Table Of Contents

      Applied terms ........................14     Product description ..................14     Self-propelled fodder mixing wagon Verti-Mix SF ............... 15     Self-propelled fodder mixing wagon Verti-Mix Double SF ........... 16     Safety and protective devices ....................17  ...
  • Page 6 Indicators, full headlights and headlight flasher ............96     5.9.4 Switch front / rear work lights on and off..............98     5.9.5 Interior light ......................99     5.9.6 Sight ........................99     Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 7 Reverse travel ....................... 136     6.6.3 Change direction of motion ..................137     6.6.4 Slow down and stop machine ................138     6.6.5 Parking brake ......................139     Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 8 Weigh components ....................190     8.6.10 Weighing by difference ..................191     8.6.11 Start charging mode....................191     8.6.12 Start discharging mode ..................198     Transport journeys ..................202     Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 9   10.8.1 Grind cutting knives ....................258     10.8.2 Swivel / Replace cutting knives ................259     10.9 Elevator conveyor ......................260     10.9.1 Check stripper......................260     Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 10   12.1 List of fuses ........................284     12.2 Relay diagram ........................286     12.3 Weighing device ........................ 287     12.4 Bulb spare parts list ......................289     Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 11 Elevator conveyor ........260 Meaning ............. 14 Stripper ............ 260 Road traffic regulations ....... 121 F  S  Filling Safety and protective devices ....17, 31 Mixing ............177 Safety-conscious operation ......31 Order ............165 Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 12 Charging mode ......... 191 Weighing device ..........64 Weighing device Manual charging ........195 Weighing device Automatic charging ........196 Weighing device Discharging mode ........198 Working tools ..........14 Workplace, Driver seat ........31 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 13: User Information

    Numbers in parentheses refer to position numbers in figures. The first number refers to the figure, the second number to the position number in the figure. Example (Fig. 3/6)  Figure 3  Position 6 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 14: Applied Terms

    … B. Strautmann & Söhne GmbH u. Co. KG. Machine … the self-propelled fodder mixing wagons Verti-Mix SF or Double operating element ... the component which is directly actuated by the operator, e.g. by pressing. An operating element may be an adjusting lever, a toggle switch, key button, rotary switch etc.

  • Page 15: Self-Propelled Fodder Mixing Wagon Verti-Mix Sf

    (5) Hydraulic oil tank (15) Feeding flap for mineral feed (optional extra) (6) Hydraulic oil cooler (7) Discharge conv., front crossover conveyor (8) Diesel tank (9) Mixing auger (10) Discharge conveyor, rear crossover conveyor Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 16: Self-Propelled Fodder Mixing Wagon Verti-Mix Double Sf

    (13) Air intake / Air filter (5) Hydraulic oil tank (14) Driving axle, hydrostatical (6) Hydraulic oil cooler (15) Feeding flap for mineral feed (optional extra) (7) Discharge conv., front crossover conveyor (8) Diesel tank Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 17: Safety And Protective Devices

    Only start the machine with the mirrors being undamaged and properly adjusted.  Immediately replace defective mirrors by new ones.  Only start the machine with the rear-view camera being in fully operable condition and properly adjusted. Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 18 (close-fitting, swivelling protective cover) (2) Left outside mirror (7) Right outside mirror, close-proximity mirror, (3) Ladder wide-angle mirror (4) Protective device, left discharge opening (8) Rear-view camera (close-fitting, swivelling protective cover) (5) Chock Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 19: Traffic-Related Equipment

    (1) Headlight with indicator (2) Side-marker light (3) Multi-function light (4) License plate light (5) License plate (6) Clearance light (7) Chock (8) Right outside mirror, close-proximity mirror, wide-angle mirror (9) Speed sign Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 20: Correct Use

    Any use beyond this is prohibited and will be regarded as incorrect.  The user will be solely responsible  The manufacturer will not assume any liability for any damage resulting from incorrect use Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 21: Hazardous Areas And Dangerous Spots

    (optional extra),  within the area of the powered discharge conveyor,  within the area behind the vehicle in case of reverse travel,  within the area of the diesel engine. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 22: Type Plate And Ce Symbol

    Zul. Achslast hinten = Admissible rear axle load  Genehmigugns-Nr. = Approval number  Baujahr = Year of manufacture  Nenndrehzahl = Rated speed  Zul. Hydr. Druck = Admissible hydraulic pressure  Zul. Höchstgeschw. = Speed limit Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 23: Technical Data

    305/70 R19.5 (435/50 R19.5 optional) rear single tyres  235/75 R17.5 rear double tyres Figures, technical data and weights may change due to technical development and are not binding for delivery. Tab. 1 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 24: Self-Propelled Fodder Mixing Wagon Verti-Mix Double Sf

    435/50 R19.5 (455/45 R22.5 optional) rear single tyres  235/75 R17.5 (275/70 R22.5 optional) rear double tyres Figures, technical data and weights may change due to technical development and are not binding for delivery. Tab. 2 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 25: Dimensions Of Wagon

    2.75 3.09 3.09 with double tyres 235/75 R17.5 G = Discharging height: 4.80 Figures, technical data and weights may change due to technical development and are not binding for delivery. Tab. 3 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 26: Self-Propelled Fodder Mixing Wagon Verti-Mix Double Sf

    435/50 R19.5  2.84 2.99 3.09 with single tyres 455/45 R22.5  2.73 2.87 2.97 with double tyres 235/75 R17.5  with double tyres 275/70 R22.5 2.84 2.98 3.07 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 27: Noise Specifications

    The workplace-related emission value (sound pressure level) is 84 dB(A), measured during operating mode at the driver’s ear, the cabin being closed. The sound pressure level mainly depends on the vehicle used. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 28: Safety Instructions

    Risk of people being crushed, cut, becoming entangled, being drawn in and risk of impact to people if the machine is not in adequate roadworthy and reliable condition! Check the machine for its road and operational safety before each startup. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 29: Organisational Measures

    If this is not part of the operator’s scope of tasks or he/she lacks adequate expert knowledge, the operator shall be obliged to report this defect to his/her superior or to the user. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 30: Qualification Of Staff

    Please note: A qualification which is equivalent to professional training may also be acquired by several years of practice in the corresponding field of work. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 31: Product Safety

    The manufacturer will not assume any liability for damage resulting from:  unauthorized alterations of the machine,  non-approved modification and accessory parts,  welding and drilling work on load-bearing parts of the machine. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 32: Spare And Wearing Parts, Auxiliary Materials

     unauthorized structural alterations on the machine,  insufficient inspection of machine parts which are subject to wear,  improperly effected repairs,  disasters due to foreign objects and force majeure. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 33: Basic Safety Instructions

    Wear close-fitting clothing! Loose-fitting clothing increases the risk of becoming entangled in or wound up at drive shafts or moving parts!  Start the machine only if all protective devices have been installed and are in protective position! Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 34 Before transport journeys, check whether the required transport equipment, such as lighting, warning and protective devices, has been properly mounted on the machine!  Adapt your travelling speed to the conditions prevailing at the time! Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 35: Hydraulic System

    Risk of infection!  Never try to detect leakage points with your bare hands. Risk of serious infection! Use appropriate means when trying to locate leakage points (cleaning sprays, special leak detector spray)! Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 36: Electrical System

     Ensure that the retrofitted electrical and electronic components comply with the EMC directive 2004/108/EC as amended from time to time and bear the CE symbol! Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 37: Brake System

    Therefore avoid:  overloading of the machine,  bumping into curbs,  exceeding the speed limit,  mounting wheels of wrong inserting depth,  mounting inappropriate wheels and tyres. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 38: Tyres

    Meter additional fodder (e.g. mineral feed) or other bulk material through the feeding flap mounted at the conveyor duct (optional extra) or through the feed funnel (optional extra) into the mixing container! Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 39  with greatest possible care. Beware of the cutting knives’ position at the mixing auger!  When using electrical tools, the connecting cables must not be moved over sharp-edged cutting knives! Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 40: Service And Maintenance Of Machine

     Spare parts must at least comply with the specified technical standards of the manufacturer! This is guaranteed when using original parts!  Observe the maintenance intervals for wearing parts! Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 41: Activity-Related Safety Instructions And Important Information

    Non-observance of the safety instructions marked by "CAUTION" may cause light or moderate bodily injury or material damage. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 42: Important Information

    INFORMATION marks user hints and particularly useful information. This information will help you to use all functions of your machine in the best possible way. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 43: Warning And Instruction Signs

    4. The instruction(s) how to avoid the risk, e.g. "Never reach into the dangerous spot as long as the engine is running. Make sure that people leave the hazardous area of the machine before moving machine parts." Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 44 This risk may cause most serious injuries or even death! Activate the safety locking mechanism against accidental lowering of suspended loads or lifted machine parts before entering the hazardous area. 870 07 108 Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 45 This risk may cause most serious injuries or even death. Secure the machine against accidental rolling by means of the parking brake and/or chocks. Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 46 This risk may cause most serious injuries including loss of fingers and hands. Observe the information in the operating instructions before carrying out mounting work on sharp working tools. Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 47 Keep sufficient safe distance to the hazardous area of the machine.  Ensure that people keep sufficient safe distance to the hazardous area of the machine as long as the engine is running. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 48: Instruction Signs

    870 10 288 This pictograph illustrates fixing points for lifting equipment (jack). 877 06 091 The pictograph marks anchorage points for fixing slings for transport of the machine. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 49: Placing Of Warning And Instruction Signs

    Safety instructions 3.6.3 Placing of warning and instruction signs The following figures illustrate the position of the warning and instruction signs on the machine. 3.6.3.1 Self-propelled fodder mixing wagon SF Fig. 11 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 50: Self-Propelled Fodder Mixing Wagon Double Sf

    Safety instructions 3.6.3.2 Self-propelled fodder mixing wagon Double SF Fig. 12 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 51: Risks In Case Of Non-Observance Of Safety Instructions And Warning Signs

     risk to people due to mechanical and chemical effects,  threat to the environment due to leaking operating media.  lead to invalidation of any claims for damages. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 52: Loading And Unloading

    Loading and unloading Loading and unloading Lashing points and stops for fixing slings are identified on the machine by the pictograph (Fig. 13). Fig. 13 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 53: Design And Function

    (11) Parking and driving light (12) Reversing gear (13) Ignition and starter switch (14) Multi-function switch for indicator, dimmed and full headlights, headlight flasher, windscreen wiper / front screen washing water and horn Fig. 15 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 54: Cabin Door

    Risk due to unauthorized use of the machine! Lock the door when parking the machine unattended. 1. Close the cabin door up to the second notch. 2. Lock the cabin door if necessary. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 55: Open Door Window

    Fig. 18 5.2.4 Close door window 1. Unlock the open door window. 2. Close the door window. 3. Turn the locking lever (2) to lock the closed door window. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 56: Emergency Exit

    (1). The emergency hammer is positioned on the left- hand side behind the driver seat. Fig. 19 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 57: Driver Seat

    Adjust the seat cushion to your body weight before starting the machine. This will avoid damage to your health. DANGER Risk due to temporary distraction! Adjust the driver seat only when the machine is stationary, never during travel (risk of accident). Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 58 Switch on / off horizontal cushioning: 1. Move the lever (6) up or down:  Lever up = switch horizontal cushioning on,  Lever down = switch horizontal cushioning off. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 59: Steering Wheel

    I = Electrical devices switched on. All warning and control lamps are lighting (lamp test). The terminal boots. II = Diesel engine ready to start, preheating III = Start diesel engine. Fig. 22 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 60: Terminal - Overview And Connectors

    Connectors (6) USB adapter (7) Service (8) Supply (9) Camera 1 (rear-view camera) (10) Camera 2 (video surveillance camera in the mixing container) (11) Camera 3 (optional extra) Fig. 23 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 61: Terminal - Displays

    (29) Call "Parameter / Diagnosis / Weighing (20) Display of assignment and operation of device" menu display key 3 in the current operating mode (21) Display of time and date (22) Display of indicator system Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 62: Basic Configuration - "Charging" Mode

    (24) Display of steering mode (25) Display of operating mode (26) Display of parking brake (27) Display of fuel quantity and call of level indicator (28) Call "Parameter / Diagnosis / Weighing device" menu Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 63: Basic Configuration - "Discharging" Mode

    (24) Display of steering mode (25) Display of operating mode (26) Display of parking brake (27) Display of fuel quantity and call of level indicator (28) Call "Parameter / Diagnosis / Weighing device" menu Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 64: Video Surveillance

    For programming the weighing device, observe the information in the chapter ""Weighing device" menu", page 90. All weighing procedures are automatically saved and can be analysed on the PC if necessary and if the appropriate software is available. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 65: Operating States Of Individual Machine Components

    2.a Remedy the error(s) or malfunction(s) if possible. 2.b Have your machine ID no. (17-digit) ready and contact the Strautmann customer service under Phone: + 49 (0) 5424 802-0. Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 66 Press the key to switch between day and night-time lighting.  Page 135 Direction of motion Forward Direction of motion Forward selected.  Page 137 Direction of motion Neutral Machine is at a standstill. Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 67 Opens a submenu. Enables the assignment of functions to display keys / keys of the multi-function joystick, the modification of machine parameters, the modification of scales settings and the performance of error diagnosis. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 68: Operating States - "Transport" Mode

    5.7.4.3 Operating states - "Charging" mode  Page 152 Pick-up milling cutter stop, diesel engine switched off Indicates that the pick-up milling cutter is not milling and the engine is switched off. Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 69 Indication of error state. Make sure that the mixing auger(s) is (are) not overloaded.  Page 123 Mixing auger error Indication of error state: the elevator conveyor is running while the mixing auger(s) has (have) come to a stop. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 70: Operating States - "Discharging" Mode

    Indicates the ccw rotation speed of the crossover conveyor.  Page 158 Crossover conveyor, cw rotation Indicates the cw rotation speed of the crossover conveyor. 5.7.5 "Parameter/ Diagnosis / Weighing device" menu Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 71: Diagnosis" Menu

    When opening the "Diagnosis" menu, a general view of the self- propelled fodder mixing wagon appears. When touching the desired machine section, the functions available in the selected section and the associated statuses or values appear. Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 72 Possible displays of diagnosis outputs: Active status Inactive Status Value and unit The respective integrated symbol indicates which signal type is called Switching output Examples: light, relay, valve Switching input Examples: switch, sensor Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 73: Diesel Engine

    Fuel consumption Indicates the current fuel consumption. Oil temperature Indicates the temperature of the engine oil. Engine oil level Indicates the engine oil level. Engine oil pressure Indicates the engine oil pressure. Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 74 Indicates whether the coolant level is too low. Air filter Indicates whether the switching input is active. If the switching input is not active: air filter element clogged. Replace air filter element. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 75: Discharge Door

    Traction engine frequency - front Indicates the frequency of the traction engine. Traction engine frequency - rear Indicates the frequency of the traction engine. Foot throttle Indicates the percentage value. Manual throttle Indicates the percentage value. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 76: Cutter Arm

    Lower cutter arm Indicates the electric current. Direction valve Indicates whether the switching output is active. Status of cutter arm Indicates the status of the cutter arm. Position of cutter arm No function. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 77: Pick-Up Milling Cutter

    Indicates whether the switching output is active. 5.7.6.7 Hydraulic counter-cutters (optional extra) Hydraulic counter-cutters extend Indicates whether the switching input is active. Hydraulic counter-cutters retract Indicates whether the switching input is active. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 78: Cabin

    Indicates the driving hours of the machine. Mixing hours Indicates the mixing hours of the machine. Operating hours Indicates the milling hours of the pick-up milling cutter. Maintenance interval Indicates the time left until the next maintenance procedure. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 79: Steering System

    Mixing auger frequency - normal mode Indicates the mixing auger frequency. Mixing auger frequency - quick motion mode Indicates the mixing auger frequency. Mixing motor Indicates the electric current. Mixing motor Indicates the electric current. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 80: Hydraulic Oil Supply

    Indicates whether the switching input is active. Reduce crossover conveyor speed Indicates whether the switching input is active. Crossover conveyor, central position Indicates whether the switching input is active. Crossover conveyor, ccw rotation Indicates the electric current. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 81: Elevator Conveyor

    (4) "Discharging" mode (screen page 2) (5) "Charging" mode (screen page 1) (6) "Charging" mode (screen page 2) (7) Mixing auger (8) Date / Time (9) Hours counter (10) Central lubrication Fig. 29 Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 82 2. Press the "Confirm" key (10) to confirm your Fig. 30 entry. If a warning triangle appears, the entered value is beyond the admissible range (3). Correct your entry using a value which is within the admissible range (3). Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 83 (14) Speed preselection, mixing auger(s) – 5 (15) Speed preselection, mixing auger(s) – 6 (16) Speed preselection, mixing auger(s) – 7 (17) Speed preselection, mixing auger(s) – 8 (18) Mixing auger(s) – OFF Fig. 32 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 84: Settings Of "Transport" Mode

    Ramp time - Accelerate Defines how fast the vehicle accelerates. Ramp time - Reduce Defines how fast the vehicle reduces its speed after the pedal has been released. Pedal curve Defines the pedal's sensitivity. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 85: Settings Of "Discharging" Mode

    Ramp time - Reduce Defines how fast the vehicle reduces its speed after the pedal has been released. Pedal curve Defines the pedal's sensitivity. Limit value, mixing auger(s) (percentage) - Quick motion mode No function. Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 86 Defines the function of the assignable display key 2 in the selected operating mode. Assignable display key 3 Defines the function of the assignable display key 3 in the selected operating mode. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 87: Settings Of "Charging" Mode

    Defines the function of the blue key of the multi-function joystick in the selected operating mode. Multi-function joystick - green key Defines the function of the green key of the multi-function joystick in the selected operating mode. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 88: Mixing Auger Settings

    Defines the mixing speed 5 in percent. Mixing speed 6 Defines the mixing speed 6 in percent. Mixing speed 7 Defines the mixing speed 7 in percent. Mixing speed 8 Defines the mixing speed 8 in percent. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 89: Date / Time Settings

    Indicates the service hours of the diesel engine. Driving hours Indicates the driving hours of the machine. Mixing hours Indicates the mixing hours of the machine. Operating hours Indicates the milling hours of the pick-up milling cutter. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 90: Central Lubrication Settings

    (3) "Weighing device – Discharge stations" menu; enables the generation and management of discharge stations (4) "Weighing device – Recipes" menu; enables the preparation and management of recipes (5) Exit the current menu Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 91: Weighing Device - Organisation" Menu

    5.7.8.2 "Weighing device – Components" menu (1) Index of component (2) Name of component (3) Change entry data (4) Generate new component (5) Scroll forward and backwards through the list Fig. 35 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 92: Weighing Device - Discharge Stations" Menu

    (2) Name of recipe (3) Quantity per animal (4) Mixing time (5) Change entry data (6) Prepare new recipe (7) Clear recipe (8) Scroll forward and backwards through the list Fig. 37 Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 93 It is obligatory to fill in all fields referring to a recipe in order to be able to use the recipe! If a recipe is not listed in the recipes' list, at least one entry is missing. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 94: Control Console - Overview

    Operating elements in the roof part  Page 105 Fan Level 1 to 3 Fan Level 1 to 3 on / off  Page 105 Heating control warm / cold Heating warm / cold Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 95: Light And Sight

    1. Turn the headlight switch (1) to position "I". Switch driving light on 1. Turn the headlight switch (1) to position "II". Switch lights off 1. Turn the headlight switch (1) to position "0". Fig. 39 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 96: Warning Lights

    – even if the driving lights have not been switched on. WARNING Risk of accident to other road users due to heavily dazzling full headlights! Only use full headlights or the headlight flasher if you are sure not to dazzle anyone. Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 97  The control message "Full headlights" (Fig. 43) goes out. Switch headlight flasher on 1. Pull the multi-function switch towards the steering wheel (C) to actuate the headlight flasher. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 98: Switch Front / Rear Work Lights On And Off

    Switch rear work lights off Fig. 44 1. Press the toggle switch "Rear work lights" (Fig. 45/2) to position "0" (OFF). 2. Turn the light switch (1) to position "0" (OFF) if necessary. Fig. 45 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 99: Interior Light

    Damage to wiper blades and wiper motors due to frozen wiper blades! In frosty weather conditions, check that the wiper blades are not frozen before the first switch-on. The windscreen wipers only work with the ignition switched on. Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 100 Switch windscreen washer on Fig. 49 1. Press and keep hold of the toggle switch in position "II".  The windscreen washer works as long as the toggle switch is being pressed down. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 101: Mirrors

    The control lamp lights up. Switch outside mirror heating off 1. Set the toggle switch to position "OFF" to turn the outside mirror heating off.  The control lamp goes out. Fig. 51 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 102: Video Surveillance Mixing Container / Reverse Travel

    As a basic principle, check the hazardous area behind the machine before starting reverse travel. You will always be responsible. (1) Video surveillance camera in the mixing container Fig. 52 (1) Rear-view camera Fig. 53 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 103: Heating, Ventilation And Cooling System

    This phenomenon is normal and does not imply any leakage. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 104: Heat Or Cool Cabin Compartment

    Fresh air at current outside temperature flows into the cabin compartment through the open ventilation nozzles. (1) 4 ventilation nozzles installed in the cabin ceiling. Fig. 54 (2) 2 ventilation nozzles installed in the footwell. Fig. 55 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 105: Air Circulation

     Do not smoke, as the absorbed smoke deposits on the evaporator of the cooling system and causes permanent odour nuisance. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 106: Cutter Arm

     Mixing drive  Open hydraulic systems:  Steering  Brake  Operating hydraulics - Load-Sensing (LS) The hydraulic pumps and control valves are fitted on the right-hand front of the machine. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 107: Hydraulic Pumps

    The hydraulic oil tank (1) is fitted on the left-hand side of the machine beside the ladder. (1) Hydraulic oil tank (filling capacity 370 litres) (2) Level indicator (3) Oil drain valve Fig. 61 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 108: Suction Lines Of Hydraulic Pumps

    (1) Axial piston pump "LS operating hydraulics" (2) Feed pump "Travelling" and "Working" (3) Feed pump "Milling" and "Mixing" (4) Gear pumps for hydraulic brake (5) Gear pump for hydraulic steering Fig. 64 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 109: Electro-Hydraulic Control Block - Operating Hydraulics

    The machine is programmed by the manufacturer according to standard values. Fast detection of sources of malfunction is possible by means of a troubleshooting system via a connected PC. The standard version provides a remote data transmission via modem. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 110: Operating Modes

    "Transport" mode with the "Rabbit" symbol The machine can be moved at a travelling speed between 0 – 25 km/h or 0 – 40 km/h. Fig. 67 Fig. 68 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 111: Charging" Mode

    The terminal displays the basic configuration of the "Charging" mode with the "Snail" symbol The machine can be moved at a travelling Fig. 69 speed between 0 - 7 km/h. Fig. 70 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 112: Discharging" Mode

    The terminal displays the basic configuration of the "Discharging" mode with the "Tortoise" symbol The machine can be moved at a travelling Fig. 71 speed between 0 - 15 km/h. Fig. 72 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 113: Cutting Knives Of Mixing Auger(S)

     better picking-up and new inclusion in the intensive mixing process of bale components by one extended cutting knife at the top of the mixing auger,  requires high driving power. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 114: Overflow Ring

    (Fig. 74), screwed on the top edge of the container, Fig. 74  an inner overflow ring (Fig. 75) for low overhead clearances, screwed below the top edge of the container. Fig. 75 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 115: Counter-Cutters

    (3) in 4 possible positions,  are actuated from the driver's cabin via the multi-function joystick or the assignable terminal keys. Fig. 77 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 116: Feed Funnel For Mineral Feed

    (Fig. 79). (Fig. 79) shows the open feeding flap. For details refer to page 174. Fig. 79 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 117: Discharge Options

    Fig. 81 shows a front crossover conveyor moved out with displacement. Fig. 81 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 118: Rear Crossover Conveyor

    "Crossover conveyor central position" is no longer displayed at the terminal. Fig. 84 If an error occurs, it can be displayed in detail when pressing the "Warning message" key in the "Date and time" box. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 119: Radio Remote Control

    3. The radio remote control can be bent in direction "A" as soon as it has engaged.  The radio remote control has been fixed. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 120: Commissioning

    Only operate the machine with the provided mirrors such that the hazardous areas on both sides of the machine are clearly visible from the driver seat. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 121: Road Traffic Regulations

    Rotate the mixing auger(s) such that the cutting knives are directed away from the discharge opening before entering the mixing container. Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 122 7. Clean the mixing container carefully before leaving the mixing container. 8. Ensure that all components, tools etc. are removed from the mixing container. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 123: Check Machine For Proper Functioning

    1. Press the "Warning message" symbol in the "Time and date" box.  All current errors are successively displayed. 2. Remedy the cause(s) of the error(s). Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 124: Diesel Engine Operation

    / battery is not charging. Locate and eliminate as soon as possible the cause(s) for the appearance of this warning message. Have the diesel engine checked by an authorized workshop if necessary. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 125: Warning Message Charge Control / Three-Phase Generator

    As long as the warning message Coolant temperature does not light up, topping up coolant at the earliest possible opportunity will do. Observe the information in the chapter "Top up coolant", page 228. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 126: Warning Message Coolant Temperature

    A clogged edible oil filter causes a reduced hydraulic performance and intensive, impermissible heating-up of the hydraulic oil. Replace the edible oil filter. Observe the information in the chapter "Replace filter element in edible oil filter", page 238. Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 127 As long as the warning message Hydraulic Oil Level does not appear, topping up hydraulic oil at the earliest possible opportunity will do. Observe the information in the chapter "Top up hydraulic oil", page 232. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 128: Start Diesel Engine

    60 seconds. 1. Before starting the diesel engine, carry out all checks specified in the chapter "Daily lubrication and maintenance" of the included diesel engine operating instructions. 2. Apply the parking brake. Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 129 "Warm up diesel engine", page 130. 10. Observe the warning and control messages when the diesel engine is running. Observe the information in the chapter "Operation monitoring", from page 124. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 130: Warm Up Diesel Engine

    Only when the hydraulic oil temperature has reached at least 0°C, the diesel engine speed can be continuously increased. Depending on the ambient temperature, warming-up of the hydraulic oil may take several minutes. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 131: Stall Diesel Engine

    (+) of the jumper battery. 3. Connect the other end of the jumper cable with the plus pole (+) of the machine battery connected to the starter. Fig. 86 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 132: Tow-Start Diesel Engine

    Fig. 87 pushed out of the tank. 5. Pull the ignition key out when leaving the machine. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 133: Winter Operation Of Diesel Engine

    Top up cooling system protecting agent (anti-freezing agent) if necessary.  Additionally observe the chapter "Fuels, lubricants and coolants" of the included diesel engine operating instructions. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 134: Travelling Mode

    Ensure that there are no people or objects on the platform.  If you have to leave your machine with the diesel engine running, secure the machine against accidental rolling by means of the parking brake. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 135: Forward Travel

    (3). The further the pedal is pressed down, the higher the travelling speed.  Analog and digital display of the value for the current travelling speed in the terminal. Fig. 88 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 136: Reverse Travel

    (3). The further the pedal is pressed down, the higher the travelling speed.  Analog and digital display of the value for Fig. 89 the current travelling speed in the terminal. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 137: Change Direction Of Motion

    (2) of the reversing gear.  Depending on the selected direction of motion, the terminal displays the symbol "Direction of motion Forward" "Direction of motion Backwards" "Direction of motion Neutral" Fig. 90 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 138: Slow Down And Stop Machine

    The machine immediately stops. Prevent the machine from "creeping", e. g. during charging at the silo stack: 1. Remove the foot from pedal (1). 2. Press the brake pedal (2) down. Fig. 91 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 139: Parking Brake

    Switch parking brake off: 1. Switch the ignition on. Fig. 92 2. Press the toggle switch "Parking brake".  The parking brake is switched off and the "Parking brake" symbol in the terminal goes out. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 140: Manual Release Of Parking Brake

    3.2 Turn the two nuts (1) completely up to the stop (3) of the threaded rod. 3.3 Lock the two nuts (1).  The parking brake is active. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 141: Towing Of Machine

    3. Tow the machine. 4. Retighten the screw (1) at both high- pressure limiting valves at a tightening torque of 60 Nm after completion of the towing procedure. Fig. 94 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 142: Steering

    "Front axle steering" appears in the terminal. 2. Align the wheels of the rear axle in a straight line by means of a short forward or reverse travel of the machine. Fig. 96 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 143: Air Suspension With Levelling System

    1. Reduce the travelling speed to less than 10 km/h. 2. Turn the rotary switch to position "Lower machine" (Vent).  The machine comes down onto the mechanical emergency running springs. Fig. 97 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 144: Freely Assignable Keys Of The Multi-Function Joystick And The Terminal

    2. Select one of the assignable keys and press the respective key:  Multi-function joystick – blue key  Multi-function joystick – green key  Multi-function joystick – yellow key  Display key 1  Display key 2 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 145: Screen Brightness

    The "Settings" display appears. 2. Press the "Screen brightness" key.  The "Keyboard" display appears. 3. Enter the desired value. 4. Press the "Confirm" key to confirm your entry.  The "Settings" display appears. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 146: Settings

    Set a distance of 15 mm between the knives and the floor plate (in case of new milling knives). Set a distance of 5 mm between the scraper bar and the floor plate. Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 147 Move the scraper bar (1) backwards (3) = Increase distance between scraper bar and floor plate. Fig. 99 1. Unscrew all screws (4). 2. Move the scraper bar into the required direction. 3. Retighten all screws (4). Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 148: Use Of Machine

     Never bend over the top edge of the mixing container with the mixing auger powered.  Never enter the mixing container with the mixing auger powered or the engine running. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 149: Perform Functions

    CAUTION Material damage to cutter arm and ceiling constructions or passages in buildings! Always lower the cutter arm to the specified transport position during transport journeys. Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 150 (3), the higher the lowering speed of the cutter arm. Fig. 100 2. Release the multi-function joystick (1) when the cutter arm has reached the desired height. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 151: Actuate Protective Device Of Pick-Up Milling Cutter And Transport Support

    At the same time, the transport support is retracted. 4. Release the key button (1) of the multi- function joystick when the protective device has reached the desired opening degree. Fig. 102 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 152: Switch Pick-Up Milling Cutter And Elevator Conveyor On And Off

    Make sure that people or animals leave the hazardous area of the pick-up milling cutter before switching the pick-up milling cutter on.  Immediately release the multi-function joystick when people or animals enter the hazardous area of the pick-up milling cutter. Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 153 At the same time, the symbols "Pick-up milling cutter Stop" (Fig. 105/left) and "Elevator Fig. 105 conveyor Stop" (Fig. 105/right) appear in the terminal. 2. Switch the release button "Charging" off. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 154: Actuate Elevator Conveyor

    1. Release the preselected key providing the function "Fill / Reverse elevator conveyor". Fig. 110  The elevator conveyor stops. At the same time, the symbol "Elevator conveyor Stop" (Fig. 110) appears in the terminal. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 155: Reverse Pick-Up Milling Cutter

    At the same time, the symbols "Pick-up milling Fig. 112 cutter Stop" (Fig. 113/left) and "Elevator conveyor Stop" (Fig. 113/right) appear in the terminal. 2. Switch the release button "Charging" off. Fig. 113 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 156: Reduce Elevator Conveyor Speed

    Preselect via a selector switch whether to actuate the hydraulic counter- cutters or the crossover conveyor displacement function (or the folding function of the side discharge conveyor). Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 157 1. Press and keep hold of the preselected key providing the function "Extend hydraulic Fig. 117 counter-cutters (Fig. 117/left) / displace crossover conveyor (Fig. 117/right) /extend side discharge conveyor (Fig. 117/right). Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 158: Switch Crossover Conveyor On And Off

    Switch crossover conveyor off: Fig. 118 1. Set the rocker switch (1) back to neutral.  The symbol "Crossover conveyor Stop" (Fig. 121) appears in the terminal. Fig. 119 Fig. 120 Fig. 121 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 159: Set Crossover Conveyor Speed

    (3) until the terminal displays the digit for the desired speed level, e.g. "6", next to the symbol "Crossover conveyor". Fig. 122 Fig. 123 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 160: Open And Close Discharge Door For Discharge Opening

    The discharge door closes, the digit in the "Opening status" symbol (Fig. 125) decrements and the bar turns black. At opening status "0", the discharge door is completely closed and the bar is completely filled with black. Fig. 125 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 161: Switch Mixing Auger On And Off

    Assign the function "Mixing auger – Quick motion mode" to an assignable key of the multi-function joystick or a display key in "Discharging" mode for this purpose. Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 162 Switch quick motion mode of mixing auger(s) off: 1. Press the key button (1) of the multi- function joystick.  The mixing auger(s) is(are) switched off. Fig. 130 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 163: Lift Cutter Arm Via Emergency Lifting Device

    The cutter arm rises. 5. Move the lever of the stop valves (2) on the right-hand front wing from position (B) to Fig. 131 position (A).  The stop valves are closed. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 164: Fill Fodder Mixing Wagon

    Charge the pick-up milling cutter as equally as possible. Avoid concentrated loads at the pick-up milling cutter. Concentrated loads occur when picking up fodder components by means of the pick-up milling cutter on one side. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 165: Recommended Filling Order

    6. Pick up fodder components with a high proportion of water, e.g. draff, potato pulp or beet chips. 7. Pick up liquid components via the feed funnel for mineral feed (optional extra), e. g. liquid yeast, molasses. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 166: Pick Up Silage From The Bunker Silo

    7. Move so close to the silo stack that the scraper bar (5) tightly fits to the silo stack. This allows the silage to be conveyed into the conveyor duct of the elevator conveyor without substantial losses. Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 167 Observe the Fig. 137 information in the chapter "Reverse pick-up milling cutter and elevator conveyor", page 155. 12. Close the protective device of the pick-up milling cutter. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 168: Pick Up Round Bales

    (Fig. 134) turns green depending on the load of the pick-up milling cutter and the digit increments. If approx. 90 % of the circular area has turned green, the pick-up milling cutter is Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 169 Observe the information in the chapter "Reverse pick-up milling cutter and elevator conveyor", page 155. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 170: Pick Up Cuboid Bales

    If approx. 90 % of the circular area has Fig. 135 turned green, the pick-up milling cutter is used to its capacity in the best possible way. If the symbol "Pick-up milling cutter Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 171 Observe the information in the chapter "Reverse pick-up milling cutter and elevator conveyor", page 155. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 172: Pick Up Ground Grain, Concentrated Feed, Draff Etc

    Fig. 134 overload" (Fig. 135) appears, the required driving power for the pick-up milling cutter is too high. Observe the information in the chapter "Overload at pick-up milling cutter", page 175. Fig. 135 Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 173 Observe the information in the chapter "Reverse pick-up milling cutter and elevator conveyor", page 155. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 174: Fill In Fodder Additives Through Feeding Flap Mounted At Conveyor Duct

    5. Press the toggle switch "Paring brake" Fig. 141 (Fig. 142).  The parking brake is switched on and the symbol "Parking brake activated" appears in the terminal. 6. Leave the machine. Fig. 142 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 175: Overload At Pick-Up Milling Cutter

    "Reverse pick-up milling cutter and elevator conveyor", page 155. 3. Switch the pick-up milling cutter on again. If the symbol "Pick-up milling cutter overload" (Fig. 145) does not go out, repeat step 1 and 2. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 176: Overload At Elevator Conveyor

    155. 3. Switch the pick-up milling cutter on again. If the symbol "Elevator conveyor overload" (Fig. 146) does not go out, repeat step 1 and 2. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 177: Mix Fodder Components

    "Overflow ring", page 114.  Regularly sharpen cutting knives. Sharp cutting knives reduce the required mixing auger power. Observe the information in the chapter "Grinding cutting knives", page 258. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 178: Fodder Discharge

     If blockages occur during fodder discharge, immediately switch the mixing auger(s) off and eliminate the blockage. Observe the information in the chapter "Elimination of blockages", page 181. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 179: Fodder Discharge Through Discharge Openings

    Observe the information in the chapter "Set mixing auger driving speed", page 161. 7.2 Close the discharge door. 7.3 Switch the mixing auger(s) off. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 180: Fodder Discharge Via Crossover Conveyor

    Observe the information in the chapter "Set crossover conveyor speed", page 159. 8. Interrupt fodder discharge: 8.1 Close the discharge door. 8.2 Only switch the crossover conveyor off when fodder discharge has been finihed. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 181: Elimination Of Blockages

    8. Power the mixing auger(s) at the desired driving speed. 9. Switch the crossover conveyor on (if available). 10. Open the discharge door at the desired opening width and continue the fodder discharge. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 182: Weighing Device

    The data is imported. The progress bar shows the progress of the data transfer. Depending on the amount of data, this process may take several seconds. Any existing data records on the terminal are overwritten. Fig. 150 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 183: Data Export

    The data is exported. The progress bar shows the progress of the data transfer. Depending on the amount of data, this process may take several seconds. Any existing data records on the storage medium are overwritten. Fig. 153 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 184: Generate New Component

    The "Component" display (Fig. 157) appears. 7. Press the "Confirm" key (3) to confirm your entry.  The "List of components" display appears. The new component has been added to the list as the last item. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 185: Modify Existing Component

    7. Press the "Confirm" key to confirm your entry. Fig. 157  The "Component" display (Fig. 157) appears. 8. Press the "Confirm" key (3) to confirm your entry.  The "List of components" display appears. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 186: Generate New Discharge Station

    8. Confirm your entries by pressing the "Confirm" key (3).  The "List of discharge stations" display appears. The new discharge station has been added to the list as the last item. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 187: Modify Existing Discharge Station

    7. Press the "Confirm" key to confirm your entry.  The "Discharge station" display (Fig. 159) appears. 8. Confirm your entries by pressing the "Confirm" key (3). Fig. 159  The "List of discharge stations" display appears. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 188: Prepare New Recipe

    "Discharge station options" display appears. 9. Add new components / discharge stations to your list.  The selected components or discharge stations are displayed in the "Component parameters" or "Discharge parameters" tab. Fig. 163 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 189: Modify Existing Recipe

    (5) and press the respective "Change entry data" key (2).  The "Keyboard" display appears. 6. Enter the desired name / value. 7. Press the "Confirm" key to confirm your entry. Fig. 162 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 190: Weigh Components

    2. Fill the mixing container. Observe the information in the chapter "Fill fodder mixing wagon", page 164.  The "Display Weight 2" (2) shows the current total weight. Fig. 165 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 191: Weighing By Difference

    1. Select "Charging" mode. For details refer to page 111. 2. Press the "Charging mode" key (1).  Instead of the camera picture, the terminal displays a list of saved recipes (Fig. 169). Fig. 168 Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 192 The selected line is highlighted by means of a black background. 4.5 Press the "Change entry data" key (6).  The "Recipe overview - Discharge stations" display (Fig. 172) appears. Fig. 171 Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 193 7. Press the "Confirm" key (10) to confirm your entry.  The charging mode is started. The "Charging mode" display (Fig. 174) Fig. 173 appears. Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 194 (11), the first component to be charged (12) and the remaining quantity (13) of this component to be charged. The "Display Weight 1" (14) shows the total weight charged. 8. Start manual or automatic charging. Fig. 174 Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 195 If the mixing time is exceeded, the mixing time is incremented again with negative sign. 7. Press the "Finish" key (5) to finish the charging mode.  The basic configuration of the current operating mode appears. Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 196 If the mixing time is exceeded, the mixing time is incremented again with negative sign. Fig. 176 5. Press the "Confirm" key to finish the charging mode.  The basic configuration of the current operating mode appears. Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 197 Fig. 179 Release weighing device 1. Press the "Release weighing device" key (1).  The weighing device is released. The charging procedure can be continued. Fig. 180 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 198: Start Discharging Mode

    4. Modify the settings of the discharge station(s) of the selected recipe if necessary. 4.1 Press the "Change entry data" key (4).  The "Discharge station options" display (Fig. 183) appears. Fig. 182 Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 199 (Fig. 185) appears. 4.9 Press the "Confirm" key (9) to finish the modification of settings regarding the selected discharge station. Fig. 185  The "List of discharge stations" display (Fig. 186) appears. Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 200 The "Display Weight 1" (14) shows the total weight of the material in the mixing Fig. 188 container. 9. Stop the discharging procedure for the current discharge station as soon as the nominal value has been reached. Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 201 "Release weighing device" key appears. Fig. 190 Release weighing device 1. Press the "Release weighing device" key (1).   The weighing device is released. The discharging procedure can be continued. Fig. 191 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 202: Transport Journeys

     ensure that swivelling machine parts are locked in transport position. WARNING Risk of falling off the machine for unauthorized passengers! Passengers are not allowed on the machine. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 203: Service And Maintenance Of Machine

    Special know-how is required for carrying out testing and maintenance work. This know-how is not imparted by these operating instructions.  The maintenance intervals depend on the frequency of use of your machine. Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 204 As a basic principle,  drilling at the frame or chassis,  boring up of existing holes at the frame or chassis,  welding on load-bearing parts is not allowed. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 205: Service And Maintenance Plan - Overview

    212.  the hydraulic cooler, see page 213.  Drain the compressed-air reservoir of the compressed-air system (optional extra) via the drain valve, see page 274. Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 206 251,  the gear lubricant oil level of the mixer gearbox(es), see page 253,  wheel hub bearing and steering bearing for proper clearance, Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 207  the preheating device (optional extra) for proper functioning and safety (shop work),  the fault memory of the control system, see page 123. Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 208 (optional extra), see page 275.  Clean:  the ventilation filter of the hydraulic system, see page 239,  the high-pressure safety filter of the control block, see page 214, Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 209 247.  Check:  the front and rear parabolic springs for proper lubrication and breakage,  the pressure of the pressure accumulators of the brake system, see page 240. Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 210 247,  the air drier cartridge of the compressed-air system (optional extra), see page 275.  Check the refrigerant level in the air-conditioning system (optional extra) (shop work). Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 211: Cleaning Of Machine

    Never aim the cleaning nozzle jet at the machine parts at right angles. The nozzle spray angle must at least be 25°.  Do not use any chemical additives.  Observe the safety instructions when handling pressure washers. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 212: Diesel Engine - Clean Cooling System

    2. Keep the engine compartment or the diesel engine free from soiling. Clean the engine compartment or the diesel engine by means of compressed air as required. Fig. 193 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 213: Clean Hydraulic Oil Filter

    Always aim the compressed air flow only vertically at the ribs, in order to avoid deformation. Fig. 195 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 214: Lubrication Of Machine

    Beware not to exceed a lubricating pressure of 250 bar, when using high-pressure grease guns for lubricating. Damage to bearings, seals etc. may occur if the grease gun used is not equipped with a protective device. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 215: Lubrication Points - Overview

    Leaf spring, front 6x 50 h (10) Upper mixing auger bearing(s) 2x 500 h Steering axle, rear (optional extra) 50 h (11) Axle stub 4x 50 h (12) Hydraulic counter-cutters 2x (optional extra) 50 h Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 216: Central Lubrication

    10.4 Preservation / Longer downtimes Preparing the machine for longer downtimes shall include:  thorough cleaning of machine,  lubrication and greasing of machine,  touching up of paintwork. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 217: Check And Top Up

    (ESD) which may cause sparking. Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 218 10. Swivel the ladder with the service cover (2) back to its initial position until the locking mechanism noticeably engages. The ladder with the service cover is properly locked if it is flush with the surrounding frame parts. Fig. 201 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 219: Working In Engine Compartment

     Always disconnect the batteries from the on-board electrical system.  Do not smoke.  Never work in the vicinity of open fire.  Always keep a fire extinguisher within reach. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 220: Open Engine Cowling

    (2). Fig. 202 6. Swivel the support (3) in direction "B" towards the hydraulic cylinder.  The mechanical support device is inserted. The cutter arm is secured against accidental lowering. Fig. 203 Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 221 Service and maintenance of machine 7. Lift the engine cowling until it is held by the gas pressure spring. Fig. 204 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 222: Close Engine Cowling

    2. Let the engine cowling fall into the locking mechanism. 3. Check the locking mechanism for proper engagement. The engine cowling is properly locked if it is flush with the surrounding frame parts. Fig. 205 Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 223 4. Swivel the mechanical support (3) at the hydraulic cylinder of the cutter arm to transport position "A". Fig. 206 5. Hook the spring hook (1) into the notch (2) to lock the mechanical support device. Fig. 207 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 224: Diesel Engine Oil

    Special care is required when carrying out work on the diesel engine or in the engine compartment.  Read and observe the chapter "Working in engine compartment", page 219, before carrying out any work in the engine compartment. Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 225 9. Push the oil-level dipstick in again as far as it will go. 10. Close the engine cowling. Observe the information in the chapter "Close engine cowling", page 222. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 226: Top Up Engine Oil

    7. As soon as the engine oil level is within the crosshatched area, carefully screw the cap of the filler neck on again. 8. Close the engine cowling. Observe the information in the chapter "Close engine cowling", page 222. Fig. 209 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 227: Coolant

    Always ensure correct coolant level and proper glycol concentration of the coolant.  If coolant must be frequently topped up, check the glycol concentration by means of an appropriate coolant tester to ensure the desired freeze protection. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 228: Check Coolant Level

    In case of significant coolant loss, top up coolant only with the diesel engine cooled down, thus avoiding engine damage. A significant loss of coolant implies leaks in the cooling circuit. Have the cooling circuit immediately checked by an authorized workshop. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 229: Change Coolant

    10.5.5.1 Check refrigerant level / Change refrigerant (shop work) Have the refrigerant quantity checked every 2000 h and the refrigerant changed if necessary (shop work). The correct refrigerant quantity (1.25 kg) is important for proper functioning of the air-conditioning system. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 230: Check Radiator Fan

    8.1 Have the belt replaced if the marked distance "x" between the stops is less than 5 mm. 9. Close the engine cowling. Observe the information in the chapter "Close engine cowling", page 222. Fig. 213 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 231: Hydraulic Oil

    (2) of the hydraulic oil tank (1). 3. Top up new appropriate hydraulic oil if the hydraulic oil level falls below the "min." marking (3) Observe the information in the chapter "Top up hydraulic oil", page 232. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 232: Top Up Hydraulic Oil

    Only use hydraulic oils approved by the manufacturer.  Only mix mineral oil hydraulic fluids after consultation with the manufacturer and respective approval.  Never mix mineral and bio oil hydraulic fluids. Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 233 "max." marking (4). Do not top up beyond the "max." marking (4). 9. Carefully screw the cap (7) on again. 10. Unlock and close the service cover. Fig. 216 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 234: Change Hydraulic Oil And Replace Filter

    Only use hydraulic oils approved by the manufacturer. CAUTION Risk of damage to the hydraulic system due to soiled hydraulic oil! Ensure absolute cleanliness when changing hydraulic oil and replacing the filters. Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 235 (included in the scope of delivery) into an appropriate container. 12. Screw the other end of the oil drain hose onto the drain valve (Fig. 217/2).  The drain valve automatically opens. Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 236 (Fig. 217/3) and does not exceed the "max." marking (Fig. 217/4). Never top up beyond the "max." marking (Fig. 217/4). 19. Carefully screw the ventilation filter (Fig. 218/3) on again. 20. Unlock and close the service cover. Fig. 218 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 237: Replace Filter Elements In Reverse-Flow Filter

    8. Clean the filter casing by means of a clean, lint-free cloth. 9. Insert 3 new filter elements (1x5µ, 2x10µ) into the filter casing. 10. Carefully screw the cap (4) onto the reverse-flow filter (5). Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 238: Replace Filter Elements In Edible Oil Filter

    13. Slip the filter element on as far as it will go. 14. Screw the filter element into the filter head. 15. Tighten the filter casing. 16. Close the engine cowling. Observe the information in the chapter "Close engine cowling", page 222. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 239: Clean Ventilation Filter

    The first fan starts at 35°C, the second fan at 50°C. 5. Contact an authorized workshop in case of a malfunction or a rattling noise of the radiator fan. Fig. 222 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 240: Check And Top Up Pressure Of Hydraulic Pressure Accumulators (Membrane Accumulators)

    10. Depressurize via the relief valve if check the gas valve for tightness. necessary. 16. Screw the protective cap (2) on again.  Nitrogen escapes from the membrane accumulator. 11. Fasten the hexagon socket head screw finger-tight. Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 241 Pressure of membrane accumulator (3) at the LS pump: 80 bar with oil Fig. 225 Pressure of membrane accumulator (4) at the flow divider of the Verti-Mix Double: 80 bar Fig. 226 Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 242 Service and maintenance of machine Pressure of the membrane accumulators (5) of the brake system: 60 bar Fig. 227 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 243: Windscreen Washing Water And Wiper Blades

    5. Swivel the ladder with the service cover back to its initial position until the locking mechanism noticeably engages. The ladder with the service cover is properly locked if it is flush with the surrounding frame parts. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 244: Replace Wiper Blades

    (3) in the direction of the arrow. 3. Slip a new wiper blade of the same length and design on until it engages. 4. Fold the wiper arm back to the windscreen. Fig. 229 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 245: Air Filter

    WARNING Risk of crushing when closing the intake air door! Ensure that no people are present within the swivelling range when closing the intake air door. Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 246 16. Check the locking mechanism of the intake air door for proper engagement. The intake air door is properly locked if it is flush with the surrounding frame parts. Fig. 231 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 247: Fresh Air And Air Circulation Filter

    3. Replace the air circulation filter (1). 4. Reinsert the filter element into the cabin ceiling. 5. Turn the locks (Fig. 232/3) anticlockwise by 90° to fix the filter element in the cabin ceiling. Fig. 233 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 248: Clean Fresh Air And Air Circulation Filter

    247. 2. Beat the fresh air filter or air circulation filter carefully. 3. Reinsert the fresh air filter or the air circulation filter, for details refer to page 247. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 249: Check / Top Up / Change Gear Lubricant Oil

    EP VG 220 (-30°C / +65°C) PGLP 220 (-25°C/+80°C) manufacturer ARAL EP Plus SAE 80W–90 AVIA MZ 80 FUCHS DEA Renolin PG 220 SHELL Spirax A 90 LS TOTAL EP B 80W–90 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 250: Filling-Up Points, Quantities When Filled And Change Intervals

    Driving shaft 1x (2x) then every 2000 h 1000 h, Wheel bearing, driving shaft 2x (4) 0.75 then every 2000 h 1000 h, Wheel bearing, steering axle 1.25 then every 2000 h Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 251: Pump Power Divider Gearbox

    9. Check the oil level at the oil-level dipstick. The oil level must be visible between the two markings. 10. Top up gear lubricant oil through the filler neck if necessary. 11. Close and secure the engine cowling. Fig. 237 Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 252 12.5 Top up gear lubricant oil if the oil level is not visible between the two markings of the oil level dipstick. 13. Close and secure the engine cowling. Fig. 239 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 253: Mixer Gearbox

    The oil level must be visible between the two markings (2, 3) of the sticker (4). 2. Top up oil through the filler neck (5) into the compensating reservoir if necessary. Fig. 240 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 254: Gear Lubricant Oil Change

    Fill the gear lubricant oil slowly into the mixer gearbox, in order to avoid formation of bubbles. In case of bubbles forming, the mixer gearbox cannot be filled with the required quantity of gear lubricant oil. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 255: Driving Shaft

    (2). The planetary wheel set must be filled with gear lubricant oil up to the tap hole. 4. Top up gear lubricant oil through the filler Fig. 243 neck (3) if necessary. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 256: Gear Lubricant Oil Change

    3. Wait for the oil to stop draining out of the oil drain openings. 4. Screw in again and tighten the oil drain plugs (4) and (5) (use sealant). Fig. 246 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 257: Discharge Door

    (1) and displacing the L straps (2) in the oblong holes. 2. Align the L straps (2) such that the gap X is again approx. 5 mm. 3. Retighten the screwed connections (1). Fig. 248 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 258: Cutting Knives Of Mixing Auger(S)

    4. Remove any foreign objects (tools etc.) from the mixing container. Clean the mixing container from grinding residues if necessary. Fig. 249 5. After completing work, leave the mixing container through the discharge opening. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 259: Swivel / Replace Cutting Knives

    6. Tighten all screws (2) of the cutting knives’ screwed connections. 7. Remove any foreign objects (tools etc.) from the mixing container. Clean the mixing container, if necessary. 8. After completing work, leave the mixing container through the discharge opening. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 260: Elevator Conveyor

    3. Clean the spaces at the belt conveyor. 4. Pull the connecting wire out of the belt fastener. 5. Remove the elevator conveyor. 6. Clean:  the driving, supporting rollers and pulleys,  the conveyor duct. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 261: Check Tension Of Elevator Conveyor

    The observation slit is located in the duct side wall. The observation slit can be seen from the driver seat if the cutter arm is sufficiently lifted. Fig. 253 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 262: Retighten Elevator Conveyor

    If not, correct the elevator conveyor tension accordingly on one side by turning the hexagon nuts (2). 7. Firmly retighten the locking screws (1) and the hexagon nuts (2). Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 263  The positioning plate (9) moves the return roller. A minimum turn will often be sufficient. 3. Retighten the locking screws (7) and the hexagon nut (8). Fig. 256 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 264: Check Running Direction Of Elevator Conveyor

    Absolutely observe the correct running direction of the elevator conveyor. The correct running direction of an elevator conveyor equipped with inclined pushers is specified by means of the pushers' direction of inclination, see Fig. 257. Fig. 257 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 265: Turn Over / Replace Cutting Knives Of Pick-Up Milling Cutter

    4. Tighten all nuts of the cutting knives’ screwed connections. 5. Move the drum by slowly turning the milling cutter, see page 152, to access all cutting knives one after another. Fig. 258 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 266: Crossover Conveyor, Discharge Conveyor Or Conveyor Extension

    10.11.1 Check conveyor for visible defects Check the conveyor (1) and the belt fastener (2) of the respective conveyor weekly for visible defects. Replace the conveyor in case of damage (fissures, raised corners). Fig. 259 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 267: Adjust /Tighten Conveyor

    10. Mount the connecting wire.  the frame, 11. Tighten the conveyor.  the rubber seal strips. 9. Reinstall the conveyor. Ensure that the rubber seal strips rest on top of the conveyor.. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 268: Hydraulic System

    Dispose of used oil according to regulations. Contact your oil supplier in case of disposal problems.  Do not keep hydraulic oil within reach of children.  Beware that no hydraulic oil penetrates the soil or water. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 269: Depressurize Hydraulic System

    Depressurize the hydraulic system before carrying out work on the hydraulic system.  If injuries caused by hydraulic oil occur, immediately contact the medical services. 1. Relieve the respective hydraulic cylinder via the corresponding operating element. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 270: H Ydraulic Hose Pipes

    Check hydraulic hose pipes for visible defects. Immediately remedy the following defects: 1. Eliminate chafing points on hydraulic hose pipes and tubes. 2. Immediately replace worn, damaged or overaged hydraulic hose pipes (shop work). Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 271: Inspection Criteria For Hydraulic Hose Pipes

     The period of use of 6 years has been exceeded. Observe the information in the chapter "Marking and period of use of hydraulic hose pipes", page 270. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 272: Installation And Removal Of Hydraulic Hose Pipes (Shop Work)

    Fix the hydraulic hose pipes to the specified fixing points. Avoid additional hose supports which affect the natural motion and length variation of the hose.  Overcoating of hydraulic hose pipes is not allowed. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 273: Brake System

    1. Unscrew the nuts and remove the pressure filter (1). 2. Use cleaning spray to clean the pressure filter. 3. Use compressed air to blow out the pressure filter. 4. Reinsert the pressure filter. Fig. 263 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 274: Chassis Suspension

    3 minutes, there is a leak. 4. If there is a leak in the compressed-air system, use leak detector spray to check any possible leakage point for tightness. 5. Seal detected leaks. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 275: Replace Air Drier Cartridge

    Service and maintenance of machine 10.14.3 Replace air drier cartridge 1. Unscrew the air drier cartridge (1). 2. Screw on a new air drier cartridge (1). Fig. 265 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 276: Tyres

    9 / 130 305/70 R19.5 148J bar / psi 9 / 130 435/50 R19.5 166 A8 bar / psi 9 / 130 455/45 R22.5 166J bar / psi 9 / 130 Tab. 5 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 277: Change Tyres

    6. Tighten the wheel nuts at the required tightening torque: +60+0  M 20x1.5 – 450 7. Check the wheel nuts for tightness after 10 service hours. Retighten wheel nuts if necessary. Fig. 267 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 278: Tightening Torques For Metric Screws

    "Dry" means that normal or galvanized screws without any lubrication are used. Tab. 6 The tightening torques listed in the above table are reference values. They apply provided that these operating instructions do not specify other tightening torques for certain screws or nuts. Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 279 Tighten counter nuts (not the screws) with plastic insert and bordered steel counter nuts at approx. 50% of the “dry” value specified in the table.  Tighten gear or crown nuts at full torque. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 280: Malfunctions

    Secure the machine against accidental starting and rolling before entering the mixing container:  Turn the diesel engine off.  Switch the parking brake on.  Pull the ignition key out.  Keep children away from the machine. Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 281: List Of Malfunctions Diesel Engine

    Check belt Fuel filter soiled Replace fuel filter Air in fuel system Bleed fuel system / Check screwed connections Primary pressure of fuel too low Measure pressure (min. 0.8 bar) Tab. 7 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 282: List Of Malfunctions Machine

    Cutting knives blunt Sharpen cutting knives Long stalks have wrapped Clean mixing auger around the auger front end or the scraper Screwed connection of the Retighten screwed connection mixing auger has loosened Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 283: List Of Malfunctions Weighing Device

    The displayed value must increase when load is applied. Always test all rods! Weighing system misadjusted Readjust scales, see operating instructions "Recalibration” Tab. 9 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 284: Lists And Diagrams

    10 A Reversing lights 15 A Photoelectric relay 20 A BBX 2_1 10 A Air-conditioning system (optional extra) 7.5 A Engine control unit 20 A Mirror heating 7.5 A Driver seat 10 A Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 285 Full headlights 10 A Work lights, front 10 A Work lights, conveyor 10 A Work lights, rear 10 A Diesel engine, intake air preheating 100 A Ignition lock 50 A Fig. 269 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 286: Relay Diagram

    Light Parking light Flashlight relay Air-conditioning system (optional extra) Brake light Wiping / Washing interval Bottom windscreen wipers Hydraulic oil cooler Optional: straw blower Central lubrication Reversing lights Optional: radio Fig. 271 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 287: Weighing Device

    Lists and diagrams 12.3 Weighing device Fig. 272 (1) Weighing computer (2) Radio remote control and display (optional extra) (3) Collecting box (4) Weighing rod (5) Display (1) Weighing computer Fig. 273 Verti-Mix SF / Verti-Mix Double SF Version 06.12...
  • Page 288 Lists and diagrams (2) Radio remote control and display Fig. 274 (3) Collecting box Fig. 275 Verti-Mix SF / Verti-Mix Double SF Version 06.12...

  • Page 289: Bulb Spare Parts List

    (rear light) Bulb, spherical 24 V / 21 W (indicator, brake light, reversing light) Ceiling light with rotary lamp: Bulb, spherical 24 V / 10 W Bulb, spherical 24 V / 21 W Verti-Mix SF / Verti-Mix Double SF Version 06.12...

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