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Strautmann Verti-Mix 3451 Operating Instructions Manual

Fodder mixing wagon
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Operating
instructions
Fodder mixing wagon
Verti-Mix 3451 Triple
Verti-Mix 4501 Triple
W09671000_0S38001 - W09672999_0S38999
Original instructions
671009001
0.000 | 01.19

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Summary of Contents for Strautmann Verti-Mix 3451

  • Page 1 Operating instructions Fodder mixing wagon Verti-Mix 3451 Triple Verti-Mix 4501 Triple W09671000_0S38001 - W09672999_0S38999 Original instructions 671009001 0.000 | 01.19...
  • Page 3 EU Declaration of Conformity Manufacturer: B. Strautmann & Söhne GmbH u. Co. KG Bielefelder Str. 53 | D-49196 Bad Laer Legal person established within the Union and authorised to compile the technical documentation: B. Strautmann & Söhne GmbH u. Co. KG Bielefelder Str.
  • Page 4 Copyright All copyrights and property rights to this machine and all related technical documentation remain with B. Strautmann & Söhne GmbH u. Co. KG. The contents of these instructions are protected by copyright. The use is admissible within the exploitation of the machine. The instructions must not be reproduced, distributed or modified without the written consent of the manufacturer.

  • Page 5: Table Of Contents

    Table of contents About these instructions ................10 Target group ..................... 11 Other relevant documents ................ 11 Representational conventions ..............12 1.3.1 Activities and lists ................12 1.3.2 References and further information ............ 13 1.3.3 Location details ................... 13 1.3.4 Warning signs ..................
  • Page 6 Hydraulic system ..................53 Connections ..................... 53 Drawbar ....................54 Brake system .................... 55 4.7.1 Hydraulic working brake ..............55 4.7.2 Hydraulic service brake ............... 56 4.7.3 Compressed-air brake system ............57 4.7.4 Parking brake ..................58 Mixing container and mixing augers ............59 4.8.1 Feed funnel for mineral feed ...............
  • Page 7 6.11 Check machine for proper functioning ............. 99 6.12 Hydraulic hose pipes ................100 6.12.1 Safety ....................100 6.12.2 Hydraulikschlauchleitungen ankuppeln..........101 6.12.3 Hydraulikschlauchleitungen abkuppeln..........101 6.13 Brake system ..................102 6.13.1 Hydraulic working brake ..............102 6.13.2 Compressed-air brake system ............104 6.13.3 Hydraulic service brake ..............
  • Page 8 8.6.2 Change gear level with large amount of load ........146 Change gear level at power shift gearbox ..........147 Emergency draining by means of power shift gearbox ......149 Transport journeys ................. 150 8.10 Secure protective devices ..............152 8.11 Secure discharge conveyor or conveyor extension .......
  • Page 9 10.17 Hydraulic system ..................204 10.17.1 Safety ....................204 10.17.2 Maintenance intervals ............... 205 10.17.3 Depressurise hydraulic system ............206 10.17.4 Hydraulic hose pipes ................. 207 10.17.5 Set hydraulic oil pressure of forced steering axle system....209 10.18 Tyres ...................... 210 10.18.1 Safety ....................

  • Page 10: About These Instructions

    Dear customer, You have decided in favour of a quality product from the large B. Strautmann & Söhne GmbH u. Co. KG product range. We thank you for the confidence you have shown in us. Upon receipt of the machine, please check for transport damage or missing parts.

  • Page 11: Target Group

    About these instructions Target group These operating instructions are primarily intended for the operator of the machine. Operator The operator has been instructed in working with the machine and informed about possible risks in case of improper behaviour. The operator has reached the minimum age of 18 years.

  • Page 12: Representational Conventions

    About these instructions Representational conventions To facilitate easy and fast comprehension, different information in these instructions is represented or highlighted as follows: 1.3.1 Activities and lists Activities which have to be carried out in a predetermined order are specified as numbered instructions. In some cases, the response of the machine to the respective instruction is marked by an arrow.

  • Page 13: References And Further Information

    About these instructions 1.3.2 References and further information References A preceding arrow head ► indicates a reference to further information elsewhere in the operating instructions. Example: ► Please refer to paragraph 9.10, page 21. Notes and additional information NOTE Notes are highlighted as shown here. •...

  • Page 14: Warning Signs

    About these instructions 1.3.4 Warning signs Signal words Warning information is highlighted by a signal word. The signal word explains the extent of a risk. The signal words DANGER, WARNING and CAUTION mark risks to people. Risks to people are additionally marked by the general hazard symbol .
  • Page 15 About these instructions Paragraph-related warning information Paragraph-related warning information refers to entire chapters, a paragraph or several paragraphs in these instructions. Paragraph-related warning information is structured according to the following layout: SIGNAL WORD Kind and source of risk Possible consequences in case of non-observance of risk •...

  • Page 16: Applied Terms

    All other persons apart from the operator. person/party Risk The source of a possible injury or damage to health. Manufacturer B. Strautmann & Söhne GmbH u. Co. KG Machine Fodder mixing wagon Verti-Mix Operating Part of an operating device which is element directly actuated by the operator, e.g.

  • Page 17: Safety

    Safety Safety General information on safety The chapter Safety contains basic safety instructions and provides an overview of all important safety aspects. Further task-related safety instructions are included in the paragraphs about the individual phases during the life cycle. Adherence protects your own safety.

  • Page 18: Reasonably Foreseeable Misuse

    Safety Reasonably foreseeable misuse The following points describe a reasonably foreseeable misuse of the machine: • Participation in road traffic with overloaded machine • Dropping of large fodder quantities into the mixing container from an excessive height • Removal of stuck fodder from the charging tools at the container (container top edge or overflow ring) •...

  • Page 19: Safety-Conscious Working

    Safety Safety-conscious working Observe as the basic prerequisite for safe working: • All specified safety and warning information as well as the instructions in these operating instructions • Instructions regarding correct use • Warning signs on the machine • General national occupational safety, accident prevention and environmental protection rules •...

  • Page 20: User's Obligation

    Safety User’s obligation The user himself is responsible for observance of the binding laws, rules, applicable local provisions and national regulations. The user is obliged • to exclusively have staff working with and on the machine who have been instructed how to operate the machine and possess the minimum qualification.

  • Page 21: Staff Requirements

    Safety 2.7.1 Staff requirements The different tasks described in these operating instructions place different requirements on the qualification of the people entrusted with such tasks. Inexperienced and insufficiently qualified members of staff are not able to evaluate the risks associated with the handling of the machine, thus endangering themselves and other people.
  • Page 22 Safety Staff Activity Qualification Life cycle Qualified staff for load Transport and Proven experience in Transport, loading transport loading/unloading handling suspended loads and securing loads Qualified staff Work on mechanical, Vocational training as an Commissioning, (mechanics, hydraulics, hydraulic and pneumatic agricultural mechatronic troubleshooting, pneumatics)

  • Page 23: Personal Protective Equipment (Psa)

    Safety 2.7.2 Personal protective equipment (PSA) Various work activities on the machine require personal protective equipment. Wearing the personal protective equipment protects your safety. • Wear the required personal protective equipment when carrying out work on the machine. Wear safety footwear Safety footwear provides a good anti-slip effect and protects the feet against falling objects.

  • Page 24: Hazardous Area And Dangerous Spots

    Safety 2.8.1 Hazardous area and dangerous spots The hazardous area is the area within and/or in the vicinity of a machine, in which the safety or health of people might be impaired. People are not allowed in the hazardous area •...

  • Page 25: Risks Due To Moving Parts

    Safety 2.8.2 Risks due to moving parts Easily accessible moving parts may cause serious injuries or even death. Risk of being trapped, drawn in or caught by moving parts. • Keep a safety distance from the moving parts. • Never open covers during operation. •...

  • Page 26: Risks Due To Hydraulic And Pneumatic Energy

    Safety 2.8.3 Risks due to hydraulic and pneumatic energy Hydraulic and pneumatic components under pressure may perform uncontrolled movements in case of improper handling. Furthermore, medium may squirt out under high pressure from pressurised components in case of a malfunction. Risk of serious injuries or even death. •...

  • Page 27: Risks Due To Electrical Energy

    Safety 2.8.4 Risks due to electrical energy Danger to life due to electric current when coming into contact with conductive parts. Risk of serious injuries or even death. Furthermore, switched-on electrical machine parts may perform uncontrolled movements. • Do not reach into conductive areas. •...

  • Page 28: Risks Due To Hot Spots

    Safety 2.8.5 Risks due to hot spots Risk of burns due to high surface temperature at the drive motor and machine components. • Keep a safety distance from hot components. When carrying out work on or in the vicinity of hot spots of the machine, •...

  • Page 29: Brake System

    Safety Brake system Observe the following points: • The brake system of the tractor must be compatible with the brake system of the machine. • Immediately stop the tractor in case of a malfunction. Have the malfunction promptly remedied by an authorised workshop.

  • Page 30: Axles

    Safety 2.10 Axles As a basic principle, never overload the axles. Overloading axles reduces the service life of the axle bearings and causes damage to the axles. Avoid: • overloading the machine • bumping into curbs • exceeding the speed limit •...

  • Page 31: Warranty And Liability

    Safety 2.12 Warranty and liability As a basic principle, our "General Sales Terms and Delivery Conditions" shall apply. They have been handed over to the user upon conclusion of contract at the latest. Any warranty and liability claims in case of personal injury and material damage will be excluded if they are due to one or several of the following reasons: •...

  • Page 32: Safety And Protective Devices

    Safety 2.13 Safety and protective devices Observe the following points, in order to ensure a sound condition and proper functioning of the safety and protective devices: • Do not damage, modify, remove or disable protective devices. Increased risk of injury. •...
  • Page 33 Safety The machine is equipped with the following safety and protective devices. Fig. 1 Hose holder for supply lines Protective device for crossover conveyor * Protective element for drive shaft Protective device for rear side discharge (close-fitting, swivelling protective cover), for Propeller shaft holder protection against accidental contact with the Protective devices for propeller shaft...
  • Page 34 Safety Fig. 2 Protective device, rear discharge * Protective device for crossover conveyor * Protective device for rear side discharge Chocks (close-fitting, swivelling protective cover), for protection against accidental contact with the powered mixing auger * Optional extra Verti-Mix 3451T-4501T | 01.19...

  • Page 35: Signs At The Machine

    Safety 2.14 Signs at the machine Labels and signs may become soiled or otherwise unrecognisable. Thus, risks and important information may not be recognised and observed. • Keep signs and labels in a clearly legible condition at all times. • Do not remove or cover signs.
  • Page 36 Safety 87010270 Please read and observe the operating and safety instructions before commissioning. 87007120 Accidental starting or rolling of tractor and machine Risk of serious injuries or even death if accidental movements are triggered during mounting, setting, troubleshooting or maintenance work. •...
  • Page 37 Safety 87007126 Running-over of people due to accidental rolling of the machine parked in unsecured condition Rolling machines may cause serious injuries or even death. • Secure the machine against accidental rolling before unhitching the machine from the tractor or before parking the machine.
  • Page 38 Safety 87007130 Risk of crushing to people standing between tractor and machine Risk of serious injuries or even death within the swivelling range of the drawbar between tractor and hitched machine. • Stop and secure tractor and machine against accidental rolling before carrying out any work on the machine •...
  • Page 39 Safety 87010287 Breaking of load-bearing parts due to mechanical work on frame elements Load-bearing parts may break due to mechanical work on frame elements. Risk of material damage and serious injuries or even death. As a basic principle, the following is not allowed: •...
  • Page 40 Safety 87010271 Risk of crushing and impact to people standing within the hazardous area of the machine Risk of serious injuries or even death to people within the hazardous area. • People are not allowed within the hazardous area of the machine as long as the tractor engine is running.

  • Page 41: Instruction Signs

    Safety 2.14.2 Instruction signs Instruction signs provide information referring to proper use of the machine. An instruction sign consists of a pictograph. Pictograph with visual or descriptive information or information summarised in a table All instructions signs attached to the machine include: •...

  • Page 42: Placing Of Warning And Instruction Signs

    Safety 2.14.3 Placing of warning and instruction signs The following figure illustrates the position of the warning and instruction signs on the machine. Depending on the machine's equipment, more or less warning and instructions signs than shown here may be available. Fig.
  • Page 43 Safety Placing of warning signs at the discharge outlets Side discharge Fig. 4 Rear side discharge Fig. 5 Rear centre discharge Fig. 6 Side discharge with side discharge conveyor Fig. 7 Verti-Mix 3451T-4501T | 01.19...
  • Page 44 Safety Crossover conveyor with conveyor extension Fig. 8 Crossover conveyor Fig. 9 Crossover conveyor with fast bedding roller Fig. 10 Verti-Mix 3451T-4501T | 01.19...

  • Page 45: Technical Data

    Technical data Technical data General data Verti-Mix Triple Name Unit 3451 4501 Usable mixing capacity * 28.5 31.5 34.5 38.0 41.5 45.0 (payload) – – Extension height 0.18 0.36 0.18 0.36 Gross vehicle weight rating 25 km/h • – Tandem axle 20000 •...

  • Page 46: Dimensions Of Wagon

    Technical data Dimensions of wagon Fig. 11 Verti-Mix 3451T-4501T | 01.19...
  • Page 47 Technical data Verti-Mix Triple Name Unit 3451 4501 – – Extension height 0.18 0.36 0.18 0.36 Dimensions with 455/45R22.5 tyres with 435/50R19.5 tyres Length: Measured from the centre of the drawbar lug • A = with front crossover 10.15 10.66 conveyor •...

  • Page 48: Description Of Machine

    Description of machine Description of machine The machine is a fodder mixing wagon facilitating the labour- intensive process in dairy cattle feeding. It serves to chop, homogeneously mix, transport and discharge silage and usual fodders used in keeping livestock. The machine is usually filled by means of a tractor with front loader, telescopic loader, yard or wheeled loader.

  • Page 49: General Overview

    Description of machine General overview Fig. 12 Drawbar 11 Container extension Plug deposit for supply lines 12 Rear discharge Control set for weighing device * 13 Side discharge Opening scale for dosage gate 14 Braking axle Pointer for opening width of dosage gate 15 Wheels Mixing container 16 Compensating reservoir for gear lubricant oil...
  • Page 50 Description of machine Fig. 13 Electro-hydraulic control block * Dosage gate Swivelling holder for control set Counter-cutter, mechanical or hydraulic * Crossover conveyor * Rear discharge Angular gear for mixing auger drive Lighting (multi-function lights) Side discharge * Optional extra Verti-Mix 3451T-4501T | 01.19...

  • Page 51: Chassis

    Description of machine Chassis Depending on the machine's equipment, the chassis consists of a tandem or tridem chassis with mechanical suspension: • with passive steering • with forced steering • with compressed-air brake system • with hydraulic service brake 4.2.1 Chassis with mechanical suspension The chassis equipped with parabolic springs (4) is very robust and ensures static axle load compensation between the axles...

  • Page 52: Forced Steering Axle System

    Description of machine 4.3.2 Forced steering axle system The forced steering axles are hydraulically actuated depending on the tractor's cornering. The use of the forced steering axle system reduces the steering forces, in particular during reverse travel. The driving comfort is increased and the tyre wear considerably reduced. Fig.

  • Page 53: Hydraulic System

    Description of machine Hydraulic system The hydraulic system consists of the following basic components: • Hydraulic motors • Hydraulic valve with pressure limiter • Hydraulic cylinder • Hydraulic oil tank • Hydraulic pipes and connecting parts The hydraulic system is powered by the tractor's hydraulic pump.

  • Page 54: Drawbar

    Description of machine Drawbar The machine is equipped with a vertically adjustable drawbar for: • Top linkage with flanged drawbar 40 mm according to DIN 74054-1/2 / ISO 8755 • Top linkage with flanged and cranked drawbar lug 40 mm •...

  • Page 55: Brake System

    Description of machine Brake system Depending on the machine's equipment, the brake system is • a hydraulic working brake with parking brake for an admissible maximum speed of 6 km/h. • a compressed-air brake system with manually operated brake pressure regulator and parking brake for an admissible maximum speed of 25 km/h or 40 km/h.

  • Page 56: Hydraulic Service Brake

    Description of machine 4.7.2 Hydraulic service brake The use of the hydraulic service brake ensures an even brake pressure being exerted on all wheels. The controlled hydraulic brake system is connected to the special brake valve of the tractor. Actuation of the brake pedal moves a hydraulic piston in the main brake cylinder transmitting the force into a pressure of the brake fluid in the hydraulic pipe.

  • Page 57: Compressed-Air Brake System

    Description of machine 4.7.3 Compressed-air brake system When using the compressed-air brake system, the wheel brakes are actuated pneumatically. The compressed air is supplied via connecting hoses from the tractor. The supply line marked in red serves to permanently provide the hitched machine with air, while the brake line marked in yellow is responsible for the control of the braking process.

  • Page 58: Parking Brake

    Description of machine 4.7.4 Parking brake The applied parking brake secures the unhitched machine against rolling. The parking brake is actuated by turning the crank handle via spindle and cable. Cable Spindle Crank handle (in adjustment position) 3a Rest position, swivelled by 180° compared to the adjustment position 3b Adjustment position Fig.

  • Page 59: Mixing Container And Mixing Augers

    Description of machine Mixing container and mixing augers In the mixing container (1), the fodder is picked up and chopped and mixed by the mixing augers (3) during the mixing process. The mixing augers are powered via angular gears coupled with the power train. The mixing augers are equipped with cutting knives (2) which loosen the bales and chop the fodder.

  • Page 60: Magnetic System

    Description of machine 4.8.2 Magnetic system Optional extra The magnetic system consists of two powerful magnetic blocks (1) at the mixing auger. The permanent magnets keep the fodder mixture free from pointed and sharp-edged foreign objects. Iron particles (nails, loose wire fragments etc.) stick to the magnets and can be removed later.

  • Page 61: Discharge Options

    Description of machine Discharge options After completion of the mixing process, the fodder mixture is conveyed through the discharge openings of the mixing container and discharged for feeding the animals via the discharge conveyors. The following discharge options are available for fodder discharge: Front crossover conveyor Fig.
  • Page 62 Description of machine Side discharge with guard Fig. 30 Side discharge with extension Fig. 31 Rear discharge, fodder discharge behind the wheel Fig. 32 Verti-Mix 3451T-4501T | 01.19...

  • Page 63: Traffic-Related Equipment

    Description of machine 4.10 Traffic-related equipment Properly fix and check the traffic-related equipment for proper functioning before travelling on public roads and paths. Depending on the machine’s equipment, it is fitted with: • a lighting and identification system according to the national road traffic regulations •...

  • Page 64: Type Plate

    Description of machine 4.11 Type plate The marking of the machine is treated as a document and must not be altered or made unrecognisable. Type plate with CE symbol Vehicle identification number (machine ID number) embossed into the frame Fig. 35 Information on the type plate: Manufacturer CE symbol...

  • Page 65: Transport

    Transport Transport Safety This work requires special know-how and/or specific technical equipment. Operative staff: Qualified staff for load transport (haulage contractor, crane operator) Loading/Unloading by means of lifting devices • Only authorise duly qualified staff to lift loads and instruct crane operators.

  • Page 66: Lashing And Anchorage Points

    Transport Loading/Unloading by means of tractor • The tractor must meet the performance requirements and be able to safely decelerate the machine. • If the machine is equipped with a compressed-air brake system, start moving the machine only when the pressure gauge on the tractor indicates 5 bar.

  • Page 67: Commissioning

    Commissioning Commissioning Safety As a basic principle, the following is applicable: • Observe the national road traffic regulations. • Before each start-up, the operator must check the tractor and the machine for their road and operational safety. 6.1.1 Road traffic regulations NOTE The following points apply to Germany.

  • Page 68: Tractor's Compatibility

    Commissioning Tractor's compatibility Incorrect use of the tractor may cause risks due to failure of components. • Do not exceed the following admissible limit values: – Total weight of the tractor – Axle loads of the tractor – Tongue load at the tractor's coupling point –...

  • Page 69: Required Tractor Equipment

    Commissioning Required tractor equipment The tractor used must meet the following requirements, in order to ensure correct use of the machine: Engine output of tractor For the necessary power requirement, please refer to the chapter "Technical data". Tab. 6: Engine output Electrical system Battery voltage 12 V...
  • Page 70 Commissioning Operation via direct connection Hydraulic component Required control devices on the tractor • Dosage gate Double-acting control device • Hydraulic supporting leg Double-acting control device • Hydraulic counter-cutters Double-acting control device Hydraulic motor for crossover conveyor Optional: • Double-acting control device or •...

  • Page 71: Combination Options Of Coupling Devices And Drawgears

    Commissioning Combination options of coupling devices and drawgears The following table shows admissible combination options of the tractor's coupling device and the machine's drawgear depending on the maximum admissible tongue load. • Only couple admissible combinations of tractor and hitched machine. NOTE The maximum admissible tongue load is indicated on the type plate of the coupling device, in the operating instructions and...

  • Page 72: D C Value And Towing Capacity

    Commissioning value and towing capacity The D value is the theoretical thrust between tractor and rigid-drawbar trailer; it is a calculated reference value of forces between moving masses. • Calculate the actual D value to check whether the coupling device of your tractor has the required D value.

  • Page 73: Calculate Dc Value

    Commissioning 6.5.1 Calculate Dc value The actual Dc value can only be calculated from the gross vehicle weight rating of both quantities (tractor and trailer) as follows: Gross vehicle weight rating of tractor in [t] (see operating instructions and vehicle registration certificate of tractor) Axle load/sum of axle loads of the machine charged with the admissible mass (payload) in [t] without tongue...

  • Page 74: Calculate Towing Capacity

    Commissioning 6.5.2 Calculate towing capacity The lowest D value of the tractor's coupling device or of the drawgear of the rigid-drawbar trailer determines the admissible towing capacity C of the tractor. In case of rigid-drawbar trailers, the tractor's towing capacity is equal to the axle load(s) of the rigid-drawbar trailer.

  • Page 75: Hitch And Unhitch Machine

    Commissioning Hitch and unhitch machine 6.6.1 Safety As a basic principle, the following is applicable: • Properly hitch the machine only to an appropriate tractor. • Always check the machine for visible defects before hitching and unhitching. • Do not exceed admissible limit values, ► see chapter 3, page 45.

  • Page 76: Hitch Machine

    Commissioning 6.6.2 Hitch machine In the following, the procedure for hitching the machine is listed. The individual steps are described in detail in the respective subchapters and must be observed, see cross- references. Secure machine against rolling. ► see page 154 Couple drawbar.

  • Page 77: Unhitch Machine

    Commissioning 6.6.3 Unhitch machine In the following, the procedure for unhitching the machine is listed. The individual steps are described in the respective subchapters and must be observed. WARNING Insufficient stability The machine may start to move. Risk of tilting. •...

  • Page 78: Forced Steering Axle System

    Commissioning Forced steering axle system 6.7.1 Safety As a basic principle, the following is applicable: • Observe the operating instructions of the axles. • Only couple and uncouple the forced steering axle: – with the p.t.o. shaft switched off – with the tractor engine turned off –...

  • Page 79: Couple Forced Steering Axle

    Commissioning 6.7.2 Couple forced steering axle As a basic principle, the following is applicable: • Properly hitch the machine only to an appropriate tractor. • Do not exceed admissible limit values, chapter 3, page 45. • Check whether the coupling device of the tractor is licensed for taking up the machine's drawgear.
  • Page 80 Commissioning Secure machine against rolling. Prepare for hitching up: – Remove existing grease and dirt from the ball heads, holding-down devices, shell and coupling shells of the forced steering axle. – Lubricate the ball heads, the surfaces of the shell and the coupling shells with new grease.
  • Page 81 Commissioning 16. Align machine. – Open all stop-cocks (3) of the pump. – Open the rotary wheel (1). – Make sure that tractor and machine are in a straight line. – Close the rotary wheel (1). – Preload the hydraulic system evenly to 70 – 80 bar, see pressure gauge (2).

  • Page 82: Uncouple Forced Steering Axle

    Commissioning 6.7.3 Uncouple forced steering axle WARNING Insufficient stability Insufficient stability of the unhitched machine may cause the machine to move. Risk of tilting. • Park the empty machine in horizontal position on firm ground. • Secure machine against rolling. Align tractor and machine in a straight line.

  • Page 83: Drawbar

    Commissioning Drawbar 6.8.1 Adapt mounting height of drawbar Adapt the mounting height of the drawbar to the respective tractor model if the machine hitched to the tractor is not horizontally aligned on even ground. The mixing auger only works at its optimum in horizontally aligned position.
  • Page 84 Commissioning Park the machine in horizontal position on firm ground. Switch the machine off. Use the chocks to secure the machine against accidental rolling. Unhitch the machine from the tractor. Move the tractor forward until the coupling device of the tractor uncovers the drawgear of the drawbar.

  • Page 85: Couple Drawbar

    Commissioning 6.8.2 Couple drawbar As a basic principle, the following is applicable: • Properly hitch the machine only to an appropriate tractor. • Do not exceed admissible limit values, chapter 3, page 45. • Check whether the coupling device of the tractor is licensed for taking up the machine's drawgear.
  • Page 86 Commissioning Tow hook (hitch hook) and drawbar lug (hitch ring) Secure machine against rolling. Lower tow hook. WARNING – Risk of accident when approaching the machine. Keep people away from the hazardous area between tractor and machine. Reverse tractor and approach the machine, –...
  • Page 87 Commissioning Ball-type coupling and shell WARNING Unhitch the machine from the tractor When travelling on particularly uneven ground or over clamp silos, the shell might loosen from the ball-type coupling. Risk of dangerous situations to people due to unintentional unhitching of the machine. •...

  • Page 88: Uncouple Drawbar

    Commissioning 6.8.3 Uncouple drawbar WARNING Insufficient stability Insufficient stability of the unhitched machine may cause the machine to move. Risk of tilting. • Park the empty machine in horizontal position on firm ground. • Secure machine against rolling. Bolt-type coupling Secure tractor against accidental starting and rolling.
  • Page 89 Commissioning Draw pin (Piton-Fix) and drawbar lug (hitch ring) Secure tractor against accidental starting and rolling. Secure machine against rolling. Remove the holding-down device (cross bolt) above the draw pin. Lower the supporting leg to support position. Move the tractor forward (approx. 25 cm). Secure tractor against accidental starting and rolling.

  • Page 90: Propeller Shaft

    Commissioning Propeller shaft The power transmission between tractor and machine is effected by means of the propeller shaft. 6.9.1 Safety As a basic principle, the following is applicable: • Observe the operating instructions for the propeller shaft. • A protective device in proper condition must each be mounted at the p.t.o.

  • Page 91: Adapt Length Of Propeller Shaft

    Commissioning 6.9.2 Adapt length of propeller shaft Only an authorised workshop is allowed to carry out structural alterations on the propeller shaft. Observe the enclosed operating instructions for the propeller shaft. • Structural alterations on the propeller shaft which are not specified in the enclosed operating instructions for the propeller shaft are not allowed.
  • Page 92 Commissioning This work requires expert knowledge and appropriate tools. Operative staff: • Authorised workshop Park the machine in horizontal position on firm ground. Use the chocks to secure the machine against accidental rolling. Hitch the machine to the tractor. – Do not couple the propeller shaft.

  • Page 93: Couple Propeller Shaft To Tractor

    Commissioning 6.9.3 Couple propeller shaft to tractor When coupling the propeller shaft, observe: • Admissible driving speed of the machine • Correct driving direction of the propeller shaft • Proper fitting length of the propeller shaft • Proper mounting position of the propeller shaft. The tractor symbol on the protective tube of the propeller shaft indicates the propeller shaft connection at the tractor.

  • Page 94: Uncouple Propeller Shaft From Tractor

    Commissioning 6.9.4 Uncouple propeller shaft from tractor CAUTION Burns due to hot components Risk of burns due to hot components of the propeller shaft. • Do not touch considerably warmed-up propeller shaft components, particularly do not touch any couplings. Secure tractor and machine against accidental starting and rolling Remove the clip chain from the tractor.

  • Page 95: Supporting Leg

    Commissioning 6.10 Supporting leg The unhitched machine rests on the supporting leg. Depending on the machine’s equipment, it is fitted with: • a mechanical supporting leg • a hydraulic supporting leg • bottom hitch with fixed supporting leg 6.10.1 Mechanical supporting leg Use the crank handle (1) to lift or lower the mechanical supporting leg with spindle adjustment and telescopic quick adjustment (3).
  • Page 96 Commissioning Absenken in Stützstellung Secure tractor and machine against accidental starting and rolling Use one hand to grip the handle (4) of the telescopic quick adjustment (3). Use the other hand to unlock and remove the locking bolt (2). Lower the telescopic quick adjustment of the supporting leg to a position just above the ground.

  • Page 97: Hydraulic Supporting Leg

    Commissioning 6.10.2 Hydraulic supporting leg Optional extra Depending on the machine's equipment, the supporting leg is operated by remote control from the tractor • directly via a double-acting control device of the tractor (standard equipment). • via Bowden cable operation (optional extra). •...

  • Page 98: Fixed Supporting Leg With Bottom Hitch

    Commissioning Absenken in Stützstellung Keep people away from the hazardous area between tractor and machine before lowering the supporting leg. Open the stop-cock (1) to lower the supporting leg. Keep hold of the respective operating element in “Lowering“ position until the supporting leg has been lowered from its transport position to its support position.

  • Page 99: Check Machine For Proper Functioning

    Commissioning 6.11 Check machine for proper functioning Check the machine for proper functioning before the first start-up and each time before starting work. Hitch the machine to the tractor. Completely lubricate the machine and the propeller shaft, ► see section 0, page 174. Check the oil level of the angular gear in the compensating reservoir, ►...

  • Page 100: Hydraulic Hose Pipes

    Commissioning 6.12 Hydraulic hose pipes 6.12.1 Safety As a basic principle, the following is applicable: • Improperly connected hydraulic hose pipes may cause malfunctions of the hydraulic system. Check the assignment of the hydraulic hose pipes at the control block of the machine if the coloured markings (dust caps) are missing: –...

  • Page 101: Hydraulikschlauchleitungen Ankuppeln

    Commissioning 6.12.2 Hydraulikschlauchleitungen ankuppeln Always swivel the respective operating elements at the control device on the tractor to floating position. Connect the hydraulic hose pipes to the tractor's control devices: – Pressure line to a single-acting or double-acting control device. –...

  • Page 102: Brake System

    Commissioning 6.13 Brake system NOTE The braking axle needs to run in during the first service hours, such that the brake lining adjusts to the brake drum. Full braking power is only reached after this running-in period. • Check the brake system for proper functioning before carrying out a transport journey.
  • Page 103 Commissioning Bremsanlage ankuppeln As a basic principle, the following is applicable: • Only connect clean hydraulic plugs and sleeves. • Insert the hydraulic plug into the hydraulic sleeve until the hydraulic plug noticeably locks. • Check the coupling spots of the hydraulic hose pipes for correct and tight seat.

  • Page 104: Compressed-Air Brake System

    Commissioning 6.13.2 Compressed-air brake system Set braking force The brake pressure regulator can be used to manually adapt the braking effect (braking force) of the brake system to the current loading condition of the machine. The following positions are possible: Full load = Machine filled Half load...
  • Page 105 Commissioning Brems- und Vorratsleitung ankuppeln As a basic principle, the following is applicable: • When connecting the brake and feed line, ensure that – the sealing rings of the hose couplings are clean. – the sealing rings of the hose couplings seal tightly. •...
  • Page 106 Commissioning Brems- und Vorratsleitung abkuppeln WARNING Rolling of machine Risk of dangerous situations to people caused by the machine rolling due to released brake system. • Always disconnect the hose coupling of the feed line (red) first and then the hose coupling of the brake line (yellow).
  • Page 107 Commissioning Manoeuvre unhitched machine by means of a manoeuvring vehicle WARNING Rolling of machine Risk of dangerous situations to people caused by the machine rolling due to released brake system. • Tightly connect the machine with the braked manoeuvring vehicle before releasing the brake by means of the hand lever at the brake pressure regulator.

  • Page 108: Hydraulic Service Brake

    Commissioning 6.13.3 Hydraulic service brake Hydraulische Betriebsbremse ankuppeln As a basic principle, the following is applicable: • Only connect clean hydraulic clutches. • Clean hydraulic plug and hydraulic sleeve if necessary. • Insert the hydraulic plug into the hydraulic sleeve until the hydraulic plug noticeably locks.
  • Page 109 Commissioning Fig. 65 NOTE Correct the setting of the parking brake if the tension path of the spindle (2) is no longer sufficient. Swivel the crank handle (3) from its rest position (3a) by 180° into its adjustment position (3b). Turn crank handle clockwise.

  • Page 110: Container Extension

    Commissioning 6.14 Container extension 6.14.1 Safety • Only authorised and qualified staff is allowed to mount the container extension. • The manufacturer will not assume any warranty and liability for material damage and personal injuries if the work is carried out by insufficiently qualified staff. •...

  • Page 111: Set Conveyor Speed

    Commissioning 6.15 Set conveyor speed Optional extra The conveyor speed of the conveyor belts is infinitely adjustable. The set conveyor speed determines the lateral delivery distance (throwing range) of the fodder next to the machine. An increasing conveyor speed results in a larger lateral delivery distance of the fodder.

  • Page 112: Set Control Dial Range Of E-Control Set

    Commissioning 6.15.3 Set control dial range of E-control set The control range of the control dial of the E-control set and thus the drive speed of the conveyor belts can be adapted as required. The control dial is factory-set such that in normal operating mode the conveyor slowly starts to run in position 2 and approximately reaches its maximum drive speed in position WARNING...
  • Page 113 Commissioning Turn the screw at the trimmer potentiometer (P2) to change the minimum drive speed of the conveyor until it runs at the desired speed (current approx. 0.6 - 1.9 A). Set the control dial to position “10“ (maximum drive speed).

  • Page 114: Mount Control Set On The Tractor

    Commissioning 6.16 Mount control set on the tractor 6.16.1 Mount holder for Bowden cable control set The pocket is included in the scope of delivery. Fix the holder (2) with the pocket (2) for the Bowden cable control set within easy reach at an appropriate spot in the tractor’s cabin.

  • Page 115: Battery For Weighing Device

    Commissioning 6.17 Battery for weighing device Optional extra The battery of the weighing device enables the use of the weighing device when the machine is not connected with the tractor. The signal lamp (1) displays the status of the system: •...
  • Page 116 Commissioning Approx. 11 hours are required to completely charge an empty battery. In order to ensure trouble-free operation, provide for a sufficient minimum charging time. Operation Charging time 15 minutes 0.5 hour 30 minutes 1.0 hour 45 minutes 1.5 hours 60 minutes 2.0 hours Tab.

  • Page 117: Set Deflector Plate

    Commissioning 6.18 Set deflector plate WARNING Machine movements Unintentional movements of the machine or its working tools may cause serious injuries. • Secure machine against accidental starting and rolling. 6.18.1 Mechanical deflector plate Lower the dosage gate(s) completely. Unscrew the nut (2). Move the adjusting sheet (1) –...

  • Page 118: Operation

    Operation Operation Depending on the machine’s equipment, the machine’s hydraulic and electrical function(s) is (are) actuated via remote control from the tractor • via direct tractor connection (standard equipment). • via Bowden cable operation (optional extra). • via electro-hydraulic operation (E-control) (optional extra).

  • Page 119: Bowden Cable Control Set

    Operation Bowden cable control set The individual hydraulic components of the machine are connected to a control block. For oil supply, the control block has been connected to the hydraulic system of the tractor via a double-acting control device or a single-acting control device and a free return line.

  • Page 120: Symbols On The Control Set

    Operation 7.2.1 Symbols on the control set The following paragraphs show the possible symbols on the control set and their meaning. Open and close dosage gate Symbol Position of hand lever Dosage gate right front (touch-control) open neutral position no action right rear (touch-control) close...
  • Page 121 Operation Switch crossover conveyor / conveyor extension / discharge conveyor Crossover conveyor / Symbol Position of hand lever Conveyor extension / Discharge conveyor crossover conveyor * front (latch-in) on – to the left crossover conveyor neutral position crossover conveyor * rear (latch-in) on –...
  • Page 122 Operation Lift and lower supporting leg Symbol Position of hand lever Supporting leg front (touch-control) lift to transport position neutral position no action rear (touch-control) lower to support position Change mixing auger speed Symbol Position of hand lever Speed fast front (latch-in) gear level I slow...

  • Page 123: E-Control Set

    Operation E-control set The individual hydraulic components of the machine are connected to a control block. For oil supply, the control block has been connected to the hydraulic system of the tractor via a double-acting control device or a single-acting control device and a free return line.

  • Page 124: Symbols On The Control Set

    Operation 7.3.1 Symbols on the control set The following paragraphs show the symbols of the operating and display elements of the control set and their functions. Control lamps Symbol Control lamp Description lights up red control system on does not light up control system off Lock and Unlock Steering Axle not active...
  • Page 125 Operation Switchgear in neutral position Symbol Position of key button Switchgear top (touch-control design) change to higher gear neutral position maintains setting bottom (touch-control design) switch third mixing auger on / off Open and close dosage gate Symbol Position of key button Dosage gate top (touch-control design) open...
  • Page 126 Operation Switch crossover conveyor / conveyor extension / discharge conveyor Crossover conveyor / Symbol Position of toggle switch Conveyor extension / Discharge conveyor crossover conveyor * top (latch-in design) on – to the left crossover conveyor neutral position crossover conveyor * bottom (latch-in design) on –...
  • Page 127 Operation Extend and retract counter-cutters Symbol Position of key button Counter-cutters top (touch-control design) extend neutral position action stops bottom (touch-control design) retract Lift and lower supporting leg Symbol Position of key button Supporting leg top (touch-control design) lift to transport position neutral position action stops bottom (touch-control design)
  • Page 128 Operation Extend and retract deflector plate Symbol Position of key button Deflector plate top (touch-control design) extend neutral position action stops bottom (touch-control design) retract Switch work lights on and off Symbol Position of toggle switch Work lights top (latch-in design) bottom (latch-in design) Extend and retract fast bedding roller Symbol...

  • Page 129: Information Display For Power Shift Gearbox

    Operation Information display for power shift gearbox 7.4.1 Display information The information display only serves to visualise data and provides the status data of the power shift gearbox. The following information is displayed: Display Values • System status Start-up • Automatic start-up •...

  • Page 130: Navigation Layout Of Displays

    Operation 7.4.2 Navigation layout of displays Troubleshooting Start Standard Alarm Display settings (Debug) Fig. 79 7.4.3 Displays Start Appears for 3 seconds during the start only. Display of logo and software version. Fig. 80 Standard Status data of gearbox with numerical values and graphic display.
  • Page 131 Operation Troubleshooting (Debug) Display of all data information with numerical value. Error or system status Switch counter Engaged gear or gear change Output speed Pressure displays Key button: Continue to next display Current values of control valves Oil temperature Output speed Fig.

  • Page 132: Operation

    Operation Operation Safety As a basic principle, the following is applicable: • Acquaint yourself with all mechanisms and operating elements of the machine and their functions before starting work. During operation will be too late. • Wear close-fitting clothing. Loose-fitting clothing may be more easily caught by moving machine parts.
  • Page 133 Operation • Only actuate powered machine parts if there are no people within the machine’s hazardous area. • Secure tractor against accidental starting and rolling before leaving the tractor. • Check the hazardous area behind the machine before starting reverse travel. If a rear-view camera (optional extra) is available, set it such that you have a complete view of the rear hazardous area.

  • Page 134: Fill Machine

    Operation Fill machine As a basic principle, the following is applicable: • The mixing container must be charged by means of appropriate equipment, such as: – Tractor with front loader – Yard or wheeled loader – Telescopic loader – Conveyor system •...
  • Page 135 Operation • Due to the different fodder components to be mixed, the filling quantity for one mixing container filling cycle may vary. Avoid overload; in case of overload – the individual fodder components cannot be mixed homogeneously. – mechanical damage to the power train may occur. –...

  • Page 136: Filling Procedure

    Operation The total fodder quantity that can be mixed and chopped in one mixing container filling cycle depends on the following factors: • Mixing container capacity • Total dry mass of the fodder components to be mixed • Structure (stalk length and quality) of the individual fodder components •...

  • Page 137: Filling Order

    Operation 8.2.2 Filling order NOTE For loosening round or cuboid bales, a higher power is required. Change to second or third gear to reduce the power required. Recommended procedure for processing round or cuboid bales: Extend the counter-cutters into the mixing container. Fill round or cuboid bales in at slow mixing auger drive speed.

  • Page 138: Mix Fodder Components

    Operation Mix fodder components The type and structure of the used fodder components and the desired cutting length of the fodder mixture determine the duration of the last mixing cycle. The mixing process will be extended for highly-structured fodder components which must be cut. WARNING –...

  • Page 139: Mount Counter-Cutters

    Operation 8.3.1 Mount counter-cutters Depending on the structure of the fodder components, the counter-cutters can be extended into the mixing container at four possible positions. • Extend the counter-cutters only with the mixing auger stopped. • Extend the counter-cutters into the mixing container only as far as to ensure that the fodder will not get entangled by / pile up on the counter-cutters.

  • Page 140: Discharge Fodder

    Operation Discharge fodder Important information for fodder discharge: • Open the dosage gate completely when discharging very dry, long-stalk and highly-structured fodder. • Open the dosage gate according to the desired discharge quantity when discharging highly pourable fodder. • When discharging the fodder, the 750 p.t.o. shaft (if available) can be used and the tractor engine can be run at reduced speed.

  • Page 141: Discharge Procedure

    Operation 8.4.1 Discharge procedure WARNING Objects being flung out Risk of objects being flung from the conveyor belt through the discharge opening and causing injuries during fodder discharge. • Make sure that people and animals leave the hazardous area before switching the conveyor belt on and opening the discharge openings.

  • Page 142: Eliminate Blockages

    Operation 8.4.2 Eliminate blockages WARNING Unsecured machine parts Increased risk of accident due to unsecured parts or uncontrolled machine movements. • Secure lifted parts against lowering, e.g. open dosage gate. • Secure machine against accidental starting and rolling. • Wait for the machine to stop completely before entering the hazardous area.

  • Page 143: Working With The Fast Bedding Roller

    Operation Working with the fast bedding roller Optional extra Bedding substrates such as straw, peat, horse dung and lime are added to the fodder by means of the fast bedding roller. • The spreading range is controlled by means of the speed of the fast bedding roller.

  • Page 144: Start Bedding

    Operation 8.5.1 Start bedding Make sure that people and animals leave the hazardous area of the machine / the fast bedding roller. Select gear level II at the switchgear or select second or third gear for the power shift gearbox. Swivel the fast bedding roller to its top position (working position).

  • Page 145: Change Gear Level By Means Of Switchgear

    Operation Change gear level by means of switchgear The mixing augers can be alternatively powered at gear level I or II providing different speeds. Gear level I • for producing small mixing Increased driving quantities speed • for emptying the mixing container Gear level II •...

  • Page 146: Change Gear Level With Small Amount Of Load

    Operation 8.6.1 Change gear level with small amount of load Procedure for changing the gear level with an empty or slightly filled mixing container – small amount of load of mixing auger: Switch tractor's p.t.o. shaft off. Select the gear level via the mechanical or electrical remote control set.

  • Page 147: Change Gear Level At Power Shift Gearbox

    Operation Change gear level at power shift gearbox Optional extra As optional equipment, a 2-gear or 3-gear power shift gearbox is installed in the power train of the mixing augers. The power shift gearbox serves to change the mixing auger speed under load, which means without interruption of the tractive force.
  • Page 148 Operation Change gear level Switch tractor's p.t.o. shaft on. → The gearbox works in neutral position. Increase input speed of p.t.o. shaft to at least 300 min Run oil at low speed to operating temperature. Press the key button at the E-control set up. →...

  • Page 149: Emergency Draining By Means Of Power Shift Gearbox

    Operation Emergency draining by means of power shift gearbox If a gear cannot be engaged in case of damage to the power shift gearbox, another stub is available on the through shaft beneath the gearbox input shaft. This stub serves to empty the mixing container in case of an emergency.

  • Page 150: Transport Journeys

    Operation Transport journeys A transport journey is a journey of the charged or empty machine to or from the place of operation. As a basic principle, the following is applicable: • Observe the national road traffic regulations. • Adapt driving to the conditions. Consider personal abilities as well as the road, cornering, traffic, visibility and weather conditions, the driving characteristics of the tractor and the influences exerted by the attached/hitched...
  • Page 151 Operation Before carrying out transport journeys, check: • the supply lines for proper connection. • the lighting system for damage, proper functioning and cleanliness. • the brake and hydraulic system for visible defects. • Lock the steering axle if necessary, e.g. on uneven tracks (optional extra).

  • Page 152: Secure Protective Devices

    Operation 8.10 Secure protective devices Secure the protective devices (1) by means of an elastic strap (2) during side or rear discharge. Fig. 91 Verti-Mix 3451T-4501T | 01.19...

  • Page 153: Secure Discharge Conveyor Or Conveyor Extension

    Operation 8.11 Secure discharge conveyor or conveyor extension Disable the hydraulic system to secure the discharge conveyor for side discharge or the conveyor extension in transport position. WARNING Fold out discharge conveyor and conveyor extension Risk of road accident due to unintentional folding-out of the discharge conveyor during road travels.

  • Page 154: Safely Park Tractor And Machine

    Operation 8.12 Safely park tractor and machine Risk due to accidental contact with powered, unsecured working tools and lifted, unsecured machine parts when carrying out work on the machine. Therefore, safely park the tractor and the hitched machine before carrying out any work on the machine such as e.g. adjusting work or trouble-shooting.

  • Page 155: Malfunctions

    Malfunctions Malfunctions Safety Malfunctions specified in this chapter must be eliminated by qualified staff authorised and trained by the user or by an authorised workshop. Observe the general occupational safety, accident prevention rules and the applicable documents such as the sub-supplier documentation.

  • Page 156: List Of Malfunctions, Machine

    Malfunctions 9.1.1 List of malfunctions, machine Malfunction Cause Remedy The power requirement is too Cutting knives blunt Sharpen cutting knives high, shear bolt of the shear bolt Long stalks have wrapped around Clean mixing auger coupling in front of the angular the front auger end or the scraper gear shears off Foreign objects are jamming the...

  • Page 157: List Of Malfunctions, Electrical System

    Malfunctions 9.1.2 List of malfunctions, electrical system Malfunction Cause Remedy Electro-hydraulic operation does No power (12 V) at the control set Plug 3-pole plug (DIN 9680) into the socket for the tractor’s power not work (all functions) supply Polarity of plug and socket are not Check polarity of plug and socket compatible and reconnect if necessary...

  • Page 158: List Of Malfunctions, Weighing Device

    Malfunctions 9.1.3 List of malfunctions, weighing device NOTE It is absolutely imperative to observe the enclosed operating instructions for the weighing device. Malfunction Cause Remedy Device cannot be switched on No power supply Check connecting cable Switch power supply on, check power supply battery Wrong polarity Check polarity connecting cable...

  • Page 159: Emergency Manual Operation

    Malfunctions Emergency manual operation In case of a failure of the electrical system, the hydraulic functions can be actuated via the emergency manual operation function. Operative staff: • Qualified staff WARNING Movements of working tools Risk of dangerous situations to people caused by unintentional movements of working tools due to the actuation of the emergency manual operation function.
  • Page 160 Malfunctions Control block with flow regulation valve Control block for variable conveyor speed (optional extra) Connection, pressure line P Connection, return line T (R; S) Directional control valve for e. g. hydraulic cylinder of dosage gate, crossover conveyor drive, hydraulic cylinder of discharge conveyor, hydraulic cylinder of counter- cutters etc.

  • Page 161: Service And Maintenance

    Service and maintenance 10 Service and maintenance 10.1 Safety As a basic principle, the following is applicable: • Carry out the specified service and maintenance work on the machine in due time. • Observe the maintenance intervals for wearing parts. •...
  • Page 162 Service and maintenance • Use appropriate equipment and gloves when replacing working tools with blades. • Disconnect the generator and battery cable on the tractor and all electrical/electronic plug-in connections before carrying out electrical welding work on the tractor and/or on the attached/hitched machine.

  • Page 163: Maintenance Instructions

    Service and maintenance 10.2 Maintenance instructions • Special know-how is required for carrying out testing and maintenance work, which is not communicated by these operating instructions. • The maintenance intervals depend on the frequency of use of the machine. The maintenance plan has been tailored to medium axle loads and stress exerted on the brakes.

  • Page 164: Tightening Torques

    Service and maintenance 10.4 Tightening torques The tightening torques listed here are reference values. Differing data specified elsewhere in the operating instructions or the enclosed sub-supplier documentation shall always prevail. • Check screwed connections for firm seating at regular intervals (approx. every 50 service hours). •...

  • Page 165: Metric Standard Threads

    Service and maintenance 10.4.1 Metric standard threads Grade and marking of screw heads Grade and marking of nuts Grade 4.8 Grade 8.8 Grade 10.9 Grade 12.9 lubricated* dry ** lubricated* dry ** lubricated* dry ** lubricated* dry ** Size lb·ft lb·ft lb·ft lb·ft...

  • Page 166: Wheel Nuts

    Service and maintenance 10.4.2 Wheel nuts M14x1.5 M16x1.5 M18x1.5 M20x1.5 M22x1.5 [Nm] – – – 130+10 270+20 Ecrous+ – – 270+20 350+30 450+60 Rondelles – – "jumelés" 270+20 350+30 450+60 – – – "M" 415+35 575+75 – – "Bec" 270+20 350+30 450+60 –...

  • Page 167: Maintenance And Lubrication Plan

    Service and maintenance 10.5 Maintenance and lubrication plan Scheduled service and maintenance of the machine is an important prerequisite for reliable functioning. Insufficient maintenance may provoke malfunctions or damage causing downtimes and repair costs. Due maintenance work is specified in the maintenance plan and lubrication plan and listed according to the intervals.

  • Page 168: Maintenance Plan - Machine

    Service and maintenance 10.5.1 Maintenance plan – Machine Before each start-up Maintenance work Performer Hydraulic hose pipes – Visual checks for defects and damage ► page 207 Operator After the first 5 service hours Maintenance work Performer Switchgear – Check oil level * ►...
  • Page 169 Service and maintenance Every 50 service hours Maintenance work Performer Crossover conveyor, discharge conveyor, conveyor extension – ► page 174 Operator Lubricate flange bearing Hydraulic system – Check all components for tightness ► page 204 Qualified staff Compressed-air brake system – Check in-line filter ►...
  • Page 170 Service and maintenance If required/worn Maintenance work Performer Shear bolt coupling – Replace shear bolt ► page 191 Qualified staff Dosage gate – Check gap size ► page 192 Qualified staff Mixing auger – Replace cutting knives ► page 194 Authorised workshop Mixing auger –...

  • Page 171: Maintenance Plan - Chassis

    Service and maintenance 10.5.2 Maintenance plan – Chassis Fig. 97 Verti-Mix 3451T-4501T | 01.19...
  • Page 172 Service and maintenance Before each start-up Maintenance work Performer Check wheel nuts for firm seating Qualified staff Pos. (2) After first journey with loaded material Maintenance work Performer Check wheel nuts for firm seating Qualified staff Pos. (2) Check spring clamps at the supporting axle for firm seating Authorised Pos.
  • Page 173 Service and maintenance Check brake setting at automatic slack adjuster Authorised Pos. (6) workshop Check automatic slack adjuster for proper functioning Qualified staff Pos. (6) Also after each wheel change Also after each change of brake linings Verti-Mix 3451T-4501T | 01.19...

  • Page 174: Lubrication Plan - Machine

    Service and maintenance 10.5.3 Lubrication plan – Machine NOTE Observe the enclosed sub-supplier documentation for lubrication of the propeller shaft(s). Fig. 98 Verti-Mix 3451T-4501T | 01.19...

  • Page 175: Lubrication Plan - Chassis

    Service and maintenance 10.5.4 Lubrication plan – Chassis NOTE Relubricate all lubrication points after cleaning the machine by means of a pressure washer. Fig. 99 Verti-Mix 3451T-4501T | 01.19...
  • Page 176 Service and maintenance Before each start-up Lubricate Performer Brake shaft bearing Operator Pos. (3) After first journey with loaded material Lubricate Performer Oscillating arm bearing (not applicable with rubber-steel bushings) Operator Pos. (7) Slide elements/slide ends of springs (slightly grease) Operator Pos.

  • Page 177: Enter The Mixing Container

    Service and maintenance 10.6 Enter the mixing container As a basic principle, the following is applicable: • Park the machine on firm, even ground. • Safely park the machine and secure it against accidental rolling. • Secure lifted machine parts against accidental lowering. •...
  • Page 178 Service and maintenance CAUTION Sharp-edged cutting knives Risk of cuts. • Wear cut-resistant protective gloves. • Cover the cutting knives by means of an edge protector. Operative staff: • Authorised workshop Only authorised qualified staff is allowed to carry out work in the mixing container.

  • Page 179: Clean Machine

    Service and maintenance 10.7 Clean machine • Regularly and thoroughly clean the machine. Dirt binds humidity thus causing rust formation. • Lubricate the machine after cleaning, especially after cleaning by means of a pressure washer / steam blaster or fat-dissolving agents. WARNING Toxic and flammable detergents Risk of poisoning and risk of fire due to the use of...

  • Page 180: Clean Oil Cooler

    Service and maintenance 10.8 Clean oil cooler Operative staff: • Operator WARNING Eye injuries Risk of injury when using compressed air. Risk of eye injuries due to whirled-up particles when blowing out by means of compressed air. • Wear protective goggles. •...

  • Page 181: Gear Lubricant Oil

    Service and maintenance 10.10 Gear lubricant oil Change the oil when warmed up to operating temperature (30-40 °C). The flowability of the gear lubricant oil is at its optimum at operating temperature. The optimum oil level can be determined at an oil temperature of 0-20°C.

  • Page 182: Mixer Gearbox

    Service and maintenance 10.10.1 Mixer gearbox Check oil level Operative staff: • Operator NOTE The mixer gearbox is initially filled with AVIA MZ 80 W. Check the oil level before starting the mixing process, as the oil heats up during the mixing process thus causing the level in the compensating reservoir to rise.
  • Page 183 Service and maintenance Place the drip tray beneath the drain valve (1). Hang the oil drain hose (4) into the drip tray. Unscrew the cap (3). 10. Use the union nut (2) to screw the oil drain hose (4) onto the drain valve.

  • Page 184: Switchgear

    Service and maintenance 10.10.2 Switchgear Check oil level Operative staff: • Operator Unscrew the inspection plug (3). The oil must be visible up to the level of the threaded hole. Top up gear lubricant oil if necessary. – Loosen the vent screw (1). –...

  • Page 185: Power Shift Gearbox (2-Gear)

    Service and maintenance 10.10.3 Power shift gearbox (2-gear) Check oil level Operative staff: • Operator NOTE The following figures are exemplary. The oil cooler is not, as illustrated here, mounted above the gearbox, but at the ladder. Unscrew the inspection plug (3). The oil must be visible up to the level of the threaded hole.
  • Page 186 Service and maintenance Loosen the screws (2). Remove the cover (1). Remove spring (4) and oil filter (5). 10. Remove the O-ring (3). Fig. 107 11. Unscrew the filter casing (2). 12. Remove the oil filter (1). Dispose of used oil and oil filter properly. Fig.
  • Page 187 Service and maintenance 16. Insert new oil filter (5) into the retainer. 17. Lubricate the O-ring (3) and insert it into the cover (1). 18. Apply Loctite 243 to the threads of the screws (2). 19. Insert the spring (4). 20.

  • Page 188: Power Shift Gearbox (3-Gear)

    Service and maintenance 10.10.4 Power shift gearbox (3-gear) Check oil level Operative staff: • Operator NOTE The following figures are exemplary. The oil cooler is not, as illustrated here, mounted above the gearbox, but at the ladder. Unscrew the inspection plug (3). The oil must be visible up to the level of the threaded hole.
  • Page 189 Service and maintenance Loosen the screws (2). Remove the cover (1). Remove spring (4) and oil filter (5). 10. Remove the O-ring (3). Fig. 114 11. Unscrew the filter casing (2). 12. Remove the oil filter (1). Dispose of used oil and oil filter properly. Fig.
  • Page 190 Service and maintenance 16. Insert new oil filter (5) into the retainer. 17. Lubricate the O-ring (3) and insert it into the cover (1). 18. Apply Loctite 243 to the threads of the screws (2). 19. Insert the spring (4). 20.

  • Page 191: Replace Shear Bolts Of Shear Bolt Coupling

    Service and maintenance 10.11 Replace shear bolts of shear bolt coupling Operative staff: • Qualified staff Secure tractor and machine against accidental starting and rolling Eliminate the cause of the overload (e.g. clogging of discharge opening), ► see section 8.4.2, page 142. Strip the propeller shaft (2) off the p.t.o.

  • Page 192: Dosage Gate - Check Gap Size

    Service and maintenance 10.12 Dosage gate – Check gap size Operative staff: • Qualified staff Lower the dosage gate completely. Secure machine against accidental starting and rolling. Measure the distance X between the dosage gate and the mixing container. – Required distance = 5 mm Adjust the distance X if necessary: –...

  • Page 193: Mixing Auger - Cutting Knives

    Service and maintenance 10.13 Mixing auger – Cutting knives Blunt cutting knives require a higher mixing auger power. Therefore, grind the cutting knives as required. 10.13.1 Check cutting knives Operative staff: • Operator Only an authorised workshop is allowed to carry out work in the mixing container.

  • Page 194: Replace Cutting Knives

    Service and maintenance 10.13.2 Replace cutting knives Operative staff: • Authorised workshop Observe the safety instructions when entering the mixing container, ► see section 10.6, page 177. CAUTION Sharp-edged cutting knives Risk of cuts. • Wear cut-resistant protective gloves. • Cover the cutting knives by means of an edge protector.
  • Page 195 Service and maintenance Positionen der Schneidmesser Fig. 122 Position Set of knives Standard Straw Bales Tab. 24: Positions – Set of knives short knife long knife The extended cutting knives are most effective in these positions. Verti-Mix 3451T-4501T | 01.19...
  • Page 196 Service and maintenance Some cutting knives can be mounted in two positions: • Position (1) | retracted (factory setting): – Less driving power required – Better loosening of bales • Position (2) | extended: – More driving power required – Supports the discharge of highly-structured mixtures at the discharge opening –...
  • Page 197 Service and maintenance – Angled bale knife supporting plate (1) with the "Bale" set of knives. Fig. 126 Screw in again and tighten the screws (1). Fig. 127 Mount a root crop knife (4) in addition to the cutting knives onto the bottom end of the mixing auger if necessary.
  • Page 198 Service and maintenance 10.13.2.1 Grind cutting knives Operative staff: • Authorised workshop Observe the safety instructions when entering the mixing container, ► see section 10.6, page 177. CAUTION Sharp-edged cutting knives Risk of cuts. • Wear cut-resistant protective gloves. • Cover the cutting knives by means of an edge protector.

  • Page 199: Mixing Auger - Magnetic System

    Service and maintenance 10.14 Mixing auger – Magnetic system Operative staff: • Operator Observe the safety instructions when entering the mixing container, ► see section 10.6, page 177. CAUTION Sharp-edged cutting knives Risk of cuts. • Wear cut-resistant protective gloves. •...

  • Page 200: Crossover Conveyor, Discharge Conveyor, Conveyor Extension

    Service and maintenance 10.15 Crossover conveyor, discharge conveyor, conveyor extension Incorrect tension of the conveyor belt may cause damage and downtimes of the machine. Therefore, check the tension of the respective conveyor belt every day. Clean the driving and carrying rollers and pulleys if fodder residues have piled up on the rollers.

  • Page 201: Tighten And Adjust Conveyor Belt

    Service and maintenance 10.15.2 Tighten and adjust conveyor belt Operative staff: • Qualified staff Secure tractor and machine against accidental starting and rolling Unscrew the counter nut (1) at the right-hand and left- hand radial insert ball bearing (2). Equally turn the two clamping nuts (3), –...

  • Page 202: Mechanical Bowden Cable Operation

    Service and maintenance 10.16 Mechanical Bowden cable operation 10.16.1 Replace Bowden cable Operative staff: • Qualified staff Secure tractor and machine against accidental starting and rolling Disassembly Connection to control valve of control block Unscrew the counter nut (9). Loosen both screws (3) at the adapter (10). Remove the pin (2).

  • Page 203: Remote Control Cable - Replace Adapter

    Service and maintenance Assembly Connection to operating element Actuate the operating element (4) until the connecting pin (5) is jutting out. Screw the threaded sleeve (7) into the connecting pin (5) with the operating element (4) actuated. Release the operating element (4). Insert the sleeve (8) completely into the casing.

  • Page 204: Hydraulic System

    Service and maintenance 10.17 Hydraulic system 10.17.1 Safety Hydraulic components under pressure may perform uncontrolled movements in case of improper handling. Furthermore, medium may squirt out under high pressure from pressurised components in case of a malfunction. Risk of serious injuries or even death. •...

  • Page 205: Maintenance Intervals

    Service and maintenance CAUTION Risk of slipping due to leaking oil Risk of slipping and falling to people due to leaking oil during topping-up of oil or oil change. • Immediately remove oil spills by means of binding agents. • Dispose of used oil properly.

  • Page 206: Depressurise Hydraulic System

    Service and maintenance 10.17.3 Depressurise hydraulic system WARNING Risk of infection due to hydraulic oil squirting out Hydraulic oil squirting out under high pressure may penetrate the skin and enter the body, potentially causing serious injuries. Risk of serious infection. This applies in particular to hydraulic systems with a membrane pressure accumulator.

  • Page 207: Hydraulic Hose Pipes

    Service and maintenance 10.17.4 Hydraulic hose pipes Replace hydraulic hose pipes in case of damage and ageing. Have hydraulic hose pipes immediately replaced by an authorised workshop if one of the following defects is detected: • Damaged outer layer down to the liner (e.g. due to chafing points, cuts, cracks) •...
  • Page 208 Service and maintenance Markings: Manufacturer (A1HF) Date of manufacture (18/04 = year/month = April 2018) Maximum admissible operating pressure (210 bar) NOTE After expiration of the period of use, the hydraulic hose pipe must no longer be used. Fig. 137 Install and remove hydraulic hose pipes Operative staff: •...

  • Page 209: Set Hydraulic Oil Pressure Of Forced Steering Axle System

    Service and maintenance 10.17.5 Set hydraulic oil pressure of forced steering axle system Operative staff: • Operator The machine is properly hitched to the tractor. The pressure gauges (2) indicate the pressure. – The pressure must be 70 - 80 bar. Adjust pressure if necessary.

  • Page 210: Tyres

    Service and maintenance 10.18 Tyres Assembly and repair work on tyres and wheels requires expert knowledge and appropriate tools. Operative staff: • Authorised workshop 10.18.1 Safety As a basic principle, the following is applicable: • Park the machine on firm, even ground. •...

  • Page 211: Check Tyres

    Service and maintenance 10.18.2 Check tyres Check the condition of the tyres and the tyre pressure every day. Tyre pressure, ► see chapter "Technical data". Operative staff: • Operator Visually check tyres for damage. – Remove foreign objects stuck in the tyre. –...

  • Page 212: Change Tyres

    Service and maintenance 10.18.3 Change tyres Tighten all wheel nuts according to instructions. Operative staff: • Qualified staff Place the lifting device at the marked fixing points. WARNING – Risk of crushing to limbs due to unintentional lowering. Do not stand beneath the lifted machine.

  • Page 213: Compressed-Air Brake System

    Service and maintenance 10.19 Compressed-air brake system 10.19.1 Drain compressed-air reservoir Drain the compressed-air reservoir every day before the first journey. Operative staff: • Operator Take the ring (2) and pull the drain valve of the compressed-air reservoir (1) down. Pull until water is no longer pouring out of the compressed-air reservoir.

  • Page 214: Check And Clean In-Line Filters

    Service and maintenance 10.19.2 Check and clean in-line filters The in-line filters incorporated in the hose couplings of the brake and feed line protect the compressed-air brake system from being soiled by solid particles. The air supply to the brake system should have priority over the protection of the brake system against soiling and must be ensured in all conditions.

  • Page 215: Check Brake System For Proper Functioning

    Service and maintenance 10.19.3 Check brake system for proper functioning. As a basic principle, the operator has to check the brake system for proper functioning before each start-up of the machine. Immediately contact an authorised workshop in case of irregularities or malfunctions of the brake system. •...

  • Page 216: Set Hydraulic Brake System

    Service and maintenance 10.19.5 Set hydraulic brake system Readjust the brake system if the free travel X is ≥ 40 mm. Operative staff: • Authorised workshop Secure tractor and machine against accidental starting and rolling Disconnect the hydraulic hose pipe from the brake system.

  • Page 217: Lubricate Brake Shaft Bearing

    Service and maintenance 10.21 Lubricate brake shaft bearing Operative staff: • Operator Secure tractor and machine against accidental starting and rolling Lubricate the outer and inner lubrication points (1) with long-life grease until fresh grease comes out of the bearings. –...

  • Page 218: Lubricate Knuckle Arm Bearing

    Service and maintenance 10.23 Lubricate knuckle arm bearing Operative staff: • Operator Secure tractor and machine against accidental starting and rolling Lubricate the lubrication points (1) at the top and bottom of the knuckle arm bearing with long-life grease until fresh grease comes out of the bearings.

  • Page 219: Spare Parts

    Spare parts 11 Spare parts NOTE Immediately replace machine parts which are not in sound condition. The manufacturer does not assume any liability for damage resulting from the use of non-approved parts or auxiliary materials and consumables. In case of replacement, only use original parts or parts approved by the manufacturer.

  • Page 220: Index

    Index Index Positions ............195 Abbreviations ............. 16 Replace ............194 Adapt mounting height ........83 Anchorage points ..........66 value ............72 Applied terms ............. 16 Description of machine ........48 Axles ..............30 Dimensions of wagon ........46 Discharge conveyor ........
  • Page 221 Index Pneumatic energy ..........26 In-line filter ............214 Power shift gearbox ........ 147, 149 Instruction signs ..........41 Information display ........129 Instructions ............12 Power shift gearbox (2-gear) ......185 Power shift gearbox (3-gear) ......188 Lashing points ............ 66 Propeller shaft ...........
  • Page 222 Index Technical alterations .......... 19 Technical data ........... 45 Uncouple Tightening torques ........... 164 Drawbar ............88 Metric standard threads ........ 165 Forced steering axle ........82 Tow hook ............. 86, 88 Unhitch Towing capacity ........... 72, 74 Machine ............75 Tractor direct connection .........
  • Page 223 Author Releasing person Date of release Language 22.01.2019 englisch Assignment Product group Futtermischwagen Goods group Verti-Mix Triple Model Verti-Mix 3451 Triple, Verti-Mix 4501 Triple...

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Verti-mix 4501

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