Summary of Contents for Strautmann Verti Mix Double K
Page 1
Operating manual Fodder mixing trailer Verti Mix Double K Read and observe these 636 00 903 08.08 operating manual before first Printed in Germany machine start-up! Retain for future use!
Page 2
EC Declaration of Conformity EC Declaration of Conformity According to EC Directive for machines 98/37/EC, appendix II A The manufacturer: B. Strautmann & Söhne GmbH & Co. KG Bielefelder Str. 53 D-49196 Bad Laer hereby declares that the machine described below:...
Page 3
Copyright B. Strautmann & Söhne GmbH & Co. KG, 2008 All rights reserved. No part of this manual, however small, may be reproduced without the prior permission of the company B. Strautmann & Söhne GmbH & Co. Verti Mix Double K Edition 08.08...
Page 4
Dear customer, You have chosen a quality product from the wide spectrum of products manufactured by B. Strautmann & Söhne GmbH & Co. KG. We thank you for the confidence you have shown in us. Please check the machine on receipt for transport damage or missing parts! Check the machine and vehicle parts delivered, including any special equipment ordered, against the delivery note.
Saftey signs and instructional signs..................47 3.6.1 Saftey signs ......................47 3.6.2 Instructional signs....................52 3.6.3 Location of saftey signs and instructional signs ............54 Dangers of disregarding safety instructions and saftey signs ..........55 Loading and Unloading..................56 Verti Mix Double K Edition 08.08...
Page 6
Lower mechanical support stand to support position ......101 5.8.2 Hydraulic support stand ..................101 5.8.2.1 Raise hydraulic support stand to transport position ......102 5.8.2.2 Lower hydraulic support stand to support position....... 102 Verti Mix Double K Edition 08.08...
Page 7
10 Transport runs ....................151 11 Machine maintenance and care..............153 11.1 Maintenance and care schedule – overview ..............155 11.2 Cleaning the machine ......................155 11.3 Lubricate machine......................156 11.3.1 Lubrication chart ....................156 11.4 Preserving / long downtimes....................157 Verti Mix Double K Edition 08.08...
Page 9
Maintenance schedule........ 155 Discharge conveyor for side discharge ..69 Maximum operating pressure ....... 25 Discharge door ..........72 Mechanical remote control unit....169 Mirror............. 26 Electrical System ...........38 Mixing container - Entry ......128 Modifications ..........32 Verti Mix Double K Edition 08.08...
Page 10
Specialised workshop ........31 Starting up the machine.......119 Support stand ..........100 Hydraulic support stand ......101 Mechanical support stand ......100 Switchgear .............61 Torque settings ..........180 Trailed machines ...........40 Transport runs ..........151 Transporting the machine......36 Tyres ............42, 176 Verti Mix Double K Edition 08.08...
Digits in parenthesis refer to item numbers in figures. The first digit refers to the figure, the second digit to the item number in the figure. Example (Fig. 3/6) • Figure 3 • Item 6 Verti Mix Double K Edition 08.08...
… all other persons except the operator. Hazard … the source of possible injury or damage to health. Manufacturer … the company B. Strautmann & Söhne GmbH & Co. KG. Machine … the fodder mixing trailers Verti-Mix Double K. Control device ...
Due to the individual equipping of your machine some of the descriptions of fittings in this operating manual will not apply to your machine. Options are clearly specified in the manual and are available at extra cost. Verti Mix Double K Edition 08.08...
(8) Angular gearbox for mixing auger drive (9) Shear pin safeguard (10) Brake axle (11) Wheels (12) Parking brake (13) Rear crossover conveyor (only in case of available optional extra) (14) Left rear protective device for crossover conveyor Verti Mix Double K Edition 08.08...
Page 15
(3) Wheel chocks (4) Compensating reservoir for gear lubricant oil of the angular gears (5) Counter-cutter (6) Rear crossover conveyor (only in case of available optional extra) (7) Right rear protective device for crossover conveyor Verti Mix Double K Edition 08.08...
(7) Compressed air brake line yellow (only in case of available optional extra) Fig. 5 (8) Hydraulic connection for hydraulic brake with hydraulic clutch according to ISO 5676 (only in case of available optional extra, not allowed in Germany) Verti Mix Double K Edition 08.08...
109. Fig. 6 (1) Speed limit plate (2) Multi-function lighting fixtures (3) Triangular reflectors (4) Number plate (5) Side reflectors (3 or 4 pieces on each side of the machine) (6) Wheel chocks Verti Mix Double K Edition 08.08...
Where damage is caused by not intended use: • the operator will be held solely responsible, • the manufacturer will not accept any liability whatsoever. Verti Mix Double K Edition 08.08...
• in the mixing container with the machine powered or not powered, • around the discharge pipe and in ejection direction in case of machines equipped with a straw blower. Verti Mix Double K Edition 08.08...
Baujahr = Year of manufacture • Nenndrehzahl U/min = Nominal speed in revs. per minute • Zul. Hydr. Druck bar = Permissible hydraulic pressure in bar • Zul. Höchstgeschw. km/h = Max. perm. speed in km/h Verti Mix Double K Edition 08.08...
62 / 84 with switchgear, 19 / 16 min P.T.O. speed Sound pressure level dB(A) Figures, technical data and weights may change due to technical development and are not binding for delivery Tab. 1 Verti Mix Double K Edition 08.08...
A free return reduces hydraulic oil temperature rise. The hydraulic hose lines are colour-flagged on the hydraulic plugs: • Pressure lines (forward P) are marked red, • Return lines (return T) are marked blue. Verti Mix Double K Edition 08.08...
Page 26
1 hydraulic clutch acc. to ISO 5676 (100 bar) (only for export): Tab. 6 Mirror The tractor uses must be fitted with mirrors so that the danger zones on both sides of the machine can be easily seen from the tractor cab. Verti Mix Double K Edition 08.08...
CE-marking of the machine lose their validity, • warranty and liability claims on the manufacturer for bodily injury and material damage are excluded, • the operator will be held solely responsible. Verti Mix Double K Edition 08.08...
Risk of bodily injury from being squashed, cut, caught in, drawn up in or hit, if tractor or machine have insufficient road traffic and operating safety standards! Before every start-up check tractor and machine for roadworthiness and operational dependability. Verti Mix Double K Edition 08.08...
• are equipped with the necessary personal protective shielding, such as e.g.: ο protective goggles, ο work gloves to DIN EN 388, ο safety shoes, ο protective clothing, ο skin protection care, etc. Verti Mix Double K Edition 08.08...
If this task does not fall within the operator's scope of work or does not have the relevant training, the operator must report the defect to his superior or to the operating company. Verti Mix Double K Edition 08.08...
Note: A qualification of the same status as a specialised technical training qualification can be achieved by working for several years in the same branch. Verti Mix Double K Edition 08.08...
• The manufacturer will not accept liability for damage caused by: ο unauthorised machine modifications, ο unauthorised modification parts and accessories, ο welding and drilling work on load-bearing parts of the machine. Verti Mix Double K Edition 08.08...
• unauthorized modifications to the machine, • slipshod controlling of machine parts subjected to wear and tear, • improper repair work, • catastrophes caused by alien elements and acts of god. Verti Mix Double K Edition 08.08...
Those helpers present may only guide in the driver from a position alongside the vehicles but not move over between the vehicles until they are at a standstill. Verti Mix Double K Edition 08.08...
Page 35
• Before leaving the tractor, secure it against accidental starting and rolling away! • Prop up opened covers securely before going under the covers! Verti Mix Double K Edition 08.08...
Page 36
• Adapt your speed of driving to the prevailing conditions! • Drive downhill in a lower gear! • The independent braking system must always be switched off before transport runs (lock pedals)! Verti Mix Double K Edition 08.08...
Danger of infection! • Because of the high risk of severe infection never use bare hands to feel for leaks. When looking for leaks always use applicable auxiliary products (cleaning spray, special leak detection spray)! Verti Mix Double K Edition 08.08...
ο Take care that electric and electronic parts installed at a later point in time comply with the EMV-guideline 89/336/EWG in the relevant valid edition and carry the CE- sign! Verti Mix Double K Edition 08.08...
After switching off the P.T.O. shaft, there is a risk of injury from the coasting-down inertia mass of rotating machine parts! During this phase do not go too near the machine! Do not start work on the machine again before all the machine parts have Verti Mix Double K Edition 08.08...
Be particularly careful when carrying out welding, burning or drilling work in the vicinity of brake lines! • After any adjusting and servicing work has been carried out on the brake system, always carry out a brake test! Verti Mix Double K Edition 08.08...
For this reason avoid: • overloading the machine, • hitting kerbs, • driving at too high a speed, • fitting wheels with incorrect wheel offset, • fitting outsize wheels and tyres. Verti Mix Double K Edition 08.08...
A filling hose at least 1.5 m in length makes it easier to stand at the side. • Tighten up all the securing nuts and bolts in accordance with the manufacturer’s instructions! Verti Mix Double K Edition 08.08...
ο with greatest possible care. Beware of the cutting knives’ position at the mixing auger! • When using electrical tools, the connecting cables must not be moved over sharp-edged cutting knives! Verti Mix Double K Edition 08.08...
Replacement parts must comply as a minimum with the technical requirements laid down by the manufacturer! These are fulfilled if genuine parts are used! • Observe the maintenance intervals for parts subject to wear and tear! Verti Mix Double K Edition 08.08...
If the "CAUTION" sign marking the safety instructions is ignored, light to medium injuries or material damage could possibly be caused. Verti Mix Double K Edition 08.08...
Non-observance of these instructions can lead to problems on the machine or surrounding area. NOTE marks tips on using the equipment and other particularly useful information. These notes help you to get the most out of your machine. Verti Mix Double K Edition 08.08...
Quote the order number when requesting saftey signs and instructional signs: • from your local dealer, • directly from the Strautmann spare parts stock (+ 49 (0) 5424 802-31). 3.6.1 Saftey signs A saftey sign consists of 2 pictograms:...
Page 48
These hazards can cause very severe injury resulting in death. Never climb into the loading area, as long as the tractor engine is running with the universal drive shaft / hydraulic- / electronic-system connected. Verti Mix Double K Edition 08.08...
Page 49
• Order everyone out of the danger zone between tractor and machine, while the tractor engine is running and the tractor is not secured against accidental rolling away. Verti Mix Double K Edition 08.08...
Page 50
/ sharp-edged work tools! These hazards can cause very severe injuries to hands and fingers with loss of limbs. Consult the information in the operating manual before carrying out assembly work on sharp work tools. Verti Mix Double K Edition 08.08...
Page 51
It is absolutely forbidden: • to carry out mechanical work on the chassis, • to drill the chassis, • to bore existing holes in the chassis frame or on frame parts, • welding onto load-bearing components. Verti Mix Double K Edition 08.08...
155, if you intend to use a high-pressure cleaner / steam jet for the cleaning of the machine. 870 10 288 This pictogram marks the positions where the lifting equipment (jack) should be placed. Verti Mix Double K Edition 08.08...
Page 53
Safety instructions 870 12 547 The pictograph marks fixing points for fixing slings when loading the machine. Verti Mix Double K Edition 08.08...
Safety instructions 3.6.3 Location of saftey signs and instructional signs The diagram below show the layout of the saftey signs and instructional signs on the machine. Fig. 12 Verti Mix Double K Edition 08.08...
ο hazard of persons as a result of mechanical and chemical effects, ο hazard for the environment through leakage of service fluids. • lead to loss of all claims for damages. Verti Mix Double K Edition 08.08...
Use appropriate lifting tackle able to take the weight of the machine safely. • Never remain in the lifting zone under the raised machine. Attachment points on the machine for securing lifting tackle are indicated by the pictogram (Fig. 13). Fig. 13 Verti Mix Double K Edition 08.08...
Page 57
Loading and Unloading Fig. 14 (X) Lashing points and stops Verti Mix Double K Edition 08.08...
The following chapters contain information about the structure of the machine and the functions and handling of the individual component parts. Some of the machines are shown with special equipment. Options are clearly specified in the manual and are available at extra cost. Verti Mix Double K Edition 08.08...
The fodder then falls down the container wall so that a mixing cycle is generated. The diameter and the height of the mixing auger depend on the size of the mixing container. Verti Mix Double K Edition 08.08...
Verti-Mix Double K 1300 and 1500 2 short cutting knives 6 long cutting knives 2 bale knives ο Verti-Mix Double K 1800 and 2100 2 short cutting knives 9 long cutting knives 2 bale knives Verti Mix Double K Edition 08.08...
The reduced output speed (gear level II) is used: • for mixing with the mixing container completely filled, • when using a tractor with low driving power, • when using a straw blower. Verti Mix Double K Edition 08.08...
1. Fix the holder (1) with the pocket (2) for the mechanical remote control unit at an appropriate place in the tractor’s cabin. 2. Insert the mechanical remote control unit into the pocket (2). Fig. 21 Verti Mix Double K Edition 08.08...
3. Use the switchgear to change the gear level via the mechanical / electrical remote control unit. 4. Switch on the p.t.o. shaft of the tractor again. → During restarting, changing gear level is initiated in the switchgear. Verti Mix Double K Edition 08.08...
(1) generates the operating pressure required for executing the hydraulic functions. The gear pump (1) is powered by the flat-type cylindrical gearing (2) with the PTO drive shaft powered. Fig. 22 Verti Mix Double K Edition 08.08...
(Fig. 23), screwed on the top edge of the container, Fig. 23 • an inner overflow ring (Fig. 24) for low overhead clearances, screwed below the top edge of the container. Fig. 24 Verti Mix Double K Edition 08.08...
(standard equipment), ο via a hand lever (optional extra), ο via the Bowden cable (optional extra), ο via electro-hydraulic control (control unit) (optional equipment). Fig. 26 Verti Mix Double K Edition 08.08...
(Fig. 27). Fig. 27 Ladder The standard model is equipped with a ladder (Fig. 28). From the ladder, the mixing process can easily be monitored / supervised. Fig. 28 Verti Mix Double K Edition 08.08...
Depending on the machine’s equipment, it is fitted with: • a right-hand front discharge (Fig. 29), • a left-hand front discharge, • a right- and left-hand front discharge. Fig. 29 Verti Mix Double K Edition 08.08...
(control unit) (optional equipment). Beware of the local circumstances when swivelling the discharge conveyor. The discharge conveyor is in transport position only when the hydraulic cylinder (3) has been completely retracted. Verti Mix Double K Edition 08.08...
Discharge at the rear centre with protective device The mixed fodder components are transported from the mixing container to the centre of the feeding table via the rear centre discharge device (Fig. 32). Fig. 32 Verti Mix Double K Edition 08.08...
(4) by remote control from the tractor. Fig. 34 shows the conveyor extension in working position. • is powered jointly with the crossover conveyor (2). Fig. 34 Verti Mix Double K Edition 08.08...
The set opening width of the discharge door is indicated by the pointer (4) on the scale (5). Fig. 36 Scale value Discharge door closed (no fodder discharged) completely opened (largest quantity of fodder discharged) Verti Mix Double K Edition 08.08...
Set the conveyor speed via the control dial (1) on the control unit. Pointer (2) indicates the scale value for the set conveyor speed: • Scale value 0 = lowest conveyor speed, • Scale value 10 = highest conveyor speed. Fig. 38 Verti Mix Double K Edition 08.08...
Ensure that people and animals keep sufficient safe distance to the hazardous area of the machine as long as the tractor engine is running. It may be advantageous to extend the counter-cutters a little further into the mixing container for chopping the straw. Verti Mix Double K Edition 08.08...
4. Wait for the blower wheel to stop completely. 5. Unscrew 3 screws (Fig. 39/1) from the blow-out pipe (Fig. 39/2) such that the blow-out pipe can be easily rotated around one of the front screws. Verti Mix Double K Edition 08.08...
Page 76
8. Open the cover (Fig. 39/3) at the blower casing, in order to remove e.g. stones from the blower casing. 9. Screw the blow-out pipe and the cover to the blower casing according to (Fig. 39) before switching on the blower. Verti Mix Double K Edition 08.08...
The real load of the fodder components filled into the mixing container is determined via the 3 weighing rods (1). The weighing rods are mounted in the drawbar and at the axle. Fig. 41 Verti Mix Double K Edition 08.08...
A double-acting control device is required on the tractor for each function (hydraulic component) of the machine. Each individual function of the machine is then actuated from the tractor via the control device on the appropriate control device. Fig. 42 Verti Mix Double K Edition 08.08...
In latch-in design for movements requiring continuous action for constant loads, e.g. hydraulic motor of discharge conveyor. The control devices can be set to a maximum of 3 positions: • Function I, • Neutral position, • Function II. Verti Mix Double K Edition 08.08...
Neutral position Action stops bottom Right (touch-control) close Left (touch-control) open Neutral position Action stops bottom Left (touch-control) close Front / Rear (touch-control) open Neutral position Action stops bottom Front / Rear (touch-control) close Verti Mix Double K Edition 08.08...
Page 81
If the material is conveyed away from the conveyor extension, the conveyor extension will stop. Extending and retracting of counter-cutters Symbol Position of hand lever Counter-cutters Extending (in) (touch-control) Neutral position Action stops bottom Retracting (out) (touch-control) Verti Mix Double K Edition 08.08...
Page 82
Neutral position Action stops bottom Lowering to support (touch-control) position Changing of mixing auger speed Symbol Position of hand lever Speed front Fast (latch-in design) Gear level I rear Slow (latch-in design) Gear level II Verti Mix Double K Edition 08.08...
In latch-in design for movements requiring continuous action for constant loads, e.g. hydraulic motor of discharge conveyor. The control devices can be set to a maximum of 3 positions: • Function I, • Neutral position, • Function II. Verti Mix Double K Edition 08.08...
Action stops rear Right (touch-control) close front Left (touch-control) open Neutral position Action stops rear Left (touch-control) close front Front / Rear (touch-control) open Neutral position Action stops rear Front / Rear (touch-control) close Verti Mix Double K Edition 08.08...
Page 85
If the material is conveyed away from the conveyor extension, the conveyor extension will stop. Extending and retracting of counter-cutters Symbol Position of hand lever Counter-cutters front Extending (in) (touch-control) Neutral position Action stops rear Retracting (out) (touch-control) Verti Mix Double K Edition 08.08...
1. Fix the holder (1) with the pocket (2) for the Bowden cable control unit within view and easy reach at an appropriate spot in the tractor’s cabin. 2. Insert the Bowden cable control unit into the pocket (2). Fig. 45 Verti Mix Double K Edition 08.08...
• Neutral position, • function II. In case of longer downtimes of the machine, switch off the control unit in order to avoid a discharging of the tractor’s battery due to switched- on loads. Verti Mix Double K Edition 08.08...
Open / Close discharge door Symbol Position of key button Front discharge door open (touch-control) Neutral position Action stops bottom close (touch-control) Front / Rear (touch-control) open Neutral position Action stops bottom Front / Rear (touch-control) close Verti Mix Double K Edition 08.08...
Page 89
If the material is conveyed away from the conveyor extension, the conveyor extension will stop. Setting of conveyor speed for crossover conveyor / discharge conveyor Conveyor speed and Symbol Position of control dial other hydraulic functions High Verti Mix Double K Edition 08.08...
Page 90
Position of key button Speed (touch-control) Fast keep hold of for at least Gear level I 10 s Neutral position remains constant bottom (touch-control) Slow keep hold of for at least Gear level II 10 s Verti Mix Double K Edition 08.08...
Page 91
Turn to the right (touch-control) Straw blower – Lift / Lower ejection hood Symbol Position of key button Ejection hood Lift (Increase throwing (touch-control) range) Neutral position Action stops Lower bottom (touch-control) (Reduce throwing range) Verti Mix Double K Edition 08.08...
(4) Control unit with directional control valve for e.g. hydraulic cylinder of discharge door, crossover conveyor drive, hydraulic cylinder of discharge conveyor, hydraulic cylinder of counter-cutters etc. (5) End plate (6) Connection return line T Fig. 48 Verti Mix Double K Edition 08.08...
Use a pointed object (1) to push the armature of the solenoid at the respective switch-over valve in to actuate the required hydraulic function. Fig. 49 Verti Mix Double K Edition 08.08...
This allows optimum adjustment of the hitch ring to the respective height of the coupling device of the different tractors. Fig. 50 5.7.1 Top hitching The hitch ring (Fig. 51/1) is coupled by means of an appropriate bolt-type coupling. Fig. 51 Verti Mix Double K Edition 08.08...
Structure and Functions 5.7.2 Bottom hitching The hitch ring (Fig. 52/1) is coupled by means of a tow-hook (hitch hook) or a hitch pin (Piton-Fix). Fig. 52 Verti Mix Double K Edition 08.08...
Ensure that the automatic bolt coupling is locked (control pin, end position of operating lever etc.). 7. Connect the supply lines. 8. Raise the support stand into transport position. 9. Release the parking brake of the machine. Verti Mix Double K Edition 08.08...
9. Secure the tractor against accidental starting and rolling. 10. Fix and secure the cross bolt above the draw pin. 11. Release the parking brake of the machine. 12. Raise the support stand into transport position. Verti Mix Double K Edition 08.08...
5. Move the tractor forward (approx. 25 cm). 6. Lift the tow-hook. 7. Secure the tractor against accidental starting and rolling. 8. Disconnect the supply lines. 9. Place the hydraulic hose lines in the hose cupboard. 10. Move the tractor forward. Verti Mix Double K Edition 08.08...
6. Secure the tractor against accidental starting and rolling. 7. Fix and secure the holding-down device (cross bolt) above the hitch pin. 8. Disconnect the supply lines. 9. Place the hydraulic hose lines in the hose cupboard. 10. Move the tractor forward. Verti Mix Double K Edition 08.08...
4. Raise the support stand. 5. Secure the support stand in the lifted transport position by means of the locking bolt. 6. Secure the locking bolt against accidental losing by means of the spring cotter (6). Fig. 54 Verti Mix Double K Edition 08.08...
(standard equipment), • via a hand lever (optional equipment), • via the Bowden cable (optional equipment), • via electro-hydraulic control (control unit) (optional equipment). Fig. 56 Verti Mix Double K Edition 08.08...
2. Keep hold of the respective control device in “Lowering" position until the support stand has been lowered from its transport position to its support position. → The drawbar no long transfers tongue load to the tractor. Verti Mix Double K Edition 08.08...
50 mm. If not, the machine may not be driven via the PTO drive shaft. Verti Mix Double K Edition 08.08...
Page 104
Always mount the overload or freewheel clutch on the machine side, if the PTO drive shaft has an overload or freewheel clutch. • Before switching on the PTO observe the advice on safety for PTO operation in the chapter "Basic safety instructions", page Verti Mix Double K Edition 08.08...
7. Check whether there is sufficient clearance around the PTO drive shaft in all operating situations. Lack of clearance causes damage to the PTO drive shaft. Verti Mix Double K Edition 08.08...
1. Secure the machine against accidental starting and rolling. 2. Pull off the PTO drive shaft locking mechanism from the tractor PTO. 3. Place the PTO drive shaft in the holder (1) provided. Fig. 58 Fig. 59 Verti Mix Double K Edition 08.08...
Check the hydraulic hose line connecting points for correct tight fit. • Hitched-up hydraulic hose lines: ο must easily follow every movement when cornering without tension, bending or friction, ο must not chafe against external parts. Verti Mix Double K Edition 08.08...
2. Release the hydraulic plugs from the hydraulic sleeves. 3. Keep the hydraulic plugs and sleeves free of dirt by using the dust covers. 4. Place the hydraulic hose lines in the hose cupboard (1). Fig. 60 Verti Mix Double K Edition 08.08...
When connecting the hydraulic service brake to the tractor, ensure that the full system pressure must always act on the brake connection, even when switching on other hydraulic functions. (1) Hydraulic plug ISO 7241-A DIN 2353 Fig. 61 Verti Mix Double K Edition 08.08...
(1). 3. Couple the hydraulic plug with the hydraulic sleeve to a single-acting control device or a double-acting control device with open- centre position of the tractor. 4. Release the parking brake. Fig. 63 Verti Mix Double K Edition 08.08...
When the operator applies the brake on the tractor, the machine brakes. The hydraulic service brake system has not been licensed for Germany. (1) Hydraulic sleeve ISO 5676 Fig. 65 (2) Brake axle hydraulic cylinder Fig. 66 Verti Mix Double K Edition 08.08...
3. Release on the machine parking brake. Fig. 67 5.11.2.2 Uncoupling 1. Pull on the machine parking brake. 2. Uncouple the hydraulic sleeve (1). 3. Slip the hydraulic sleeve on the machine’s blanked-off connecting piece (2). Verti Mix Double K Edition 08.08...
(4) Line filter of brake line (5) Trailer brake valve with brake force regulator (6) Piston-type brake cylinder (7) Test connection, piston-type brake cylinder (8) Compressed air tank (9) Drain valve (10) Test connection compressed air tank Fig. 68 Verti Mix Double K Edition 08.08...
Page 114
• will there be no overrun pushes, • can you brake the tractor / machine combination sensitively and stepped, • does the tractor / machine combination stay stretched through rapid advance braking. Verti Mix Double K Edition 08.08...
8. Use the brake force regulator to adapt the braking effect of the service brake system to the current loading condition of the machine. 9. Release the machine parking brake and / or remove the wheel chocks. Verti Mix Double K Edition 08.08...
2. Release the supply line coupling head (red). 3. Release the brake line coupling head (yellow). 4. Secure the coupling heads in the idle couplings. 5. Close the covers on the coupling heads on the tractor. Verti Mix Double K Edition 08.08...
6. Swing round the hand lever on the brake force regulator after parking back to the initial position. → The reserve pressure from the air tank decelerates the machine. 7. Pull on the machine parking brake. 8. Uncouple the machine and the manoeuvring vehicle. Verti Mix Double K Edition 08.08...
1. Swing round the crank (1) from neutral position (3) by 180° to the adjusting position (2). 2. Turn the crank (1) clockwise and apply the parking brake by means of the cable (5) (the pulling force of the parking brake is approx. 40 kg hand power). Verti Mix Double K Edition 08.08...
Dangerous situations can arise for exposed persons if the hazard areas of the machine are not easily visible from the tractor! Fit the tractor with mirrors so that the hazard areas on both sides of the machine can be easily seen. Verti Mix Double K Edition 08.08...
Certificate) does not, on its own, authorize driving on public roads. The only recognised document is the official operating permit or registration. Apply for the operating permit or registration with the TÜV document supplied at your local registration office. Verti Mix Double K Edition 08.08...
The front axle of the tractor must always be loaded with at least 20 % of the kerb weight of the tractor. The tractor must achieve the brake deceleration prescribed by the tractor manufacturer with mounted as well as trailed machine. Verti Mix Double K Edition 08.08...
Automatic bolt coupling 40 DIN Hitch ring 40 74051-1 / ISO 3584 DIN 74054-1/2 / ISO 8755 Automatic bolt coupling 50 DIN • Hitch ring 50 74052-1 / ISO 3584 DIN 74053-1 / ISO 1102 Verti Mix Double K Edition 08.08...
-value for the combination is greater than the given -value of the connecting device of your tractor or the towing device of the rigid drawbar trailer. Do not exceed this calculated trailer load when filling your rigid drawbar trailer. Verti Mix Double K Edition 08.08...
Page 124
Where there are differing values on the ID plates of hitch bracket and coupling, the lower value is to be taken. • for the towing device on the ID plate of the towing device. Verti Mix Double K Edition 08.08...
On the basis of D -value of the connecting device of the tractor, the permissible axle load amounts to 10 [t]. Do not exceed this calculated axle load when filling your rigid drawbar trailer. Verti Mix Double K Edition 08.08...
Secure the machine against rolling away: • on level ground, by means of parking brake and wheel chocks, • on very uneven ground or on slopes, by means of parking brake and wheel chocks. Verti Mix Double K Edition 08.08...
Page 127
7. Secure the machine against rolling away: • on level ground, by means of parking brake and wheel chocks, • on very uneven ground or on slopes, by means of parking brake and wheel chocks. Verti Mix Double K Edition 08.08...
Always ensure a firm standing position. Beware that the standing surface on the mixing auger is inclined. • Cover the sharp-edged cutting knives before moving in the mixing container. • Remove any fodder residues and dampness before moving in the mixing container. Verti Mix Double K Edition 08.08...
Page 129
10. Fix the protective cover (2) again on the mixing container according to the specifications after finishing all necessary work in the mixing container: 10.1 Swivel the protective cover back. 10.2 Screw the protective cover to the mixing container. Verti Mix Double K Edition 08.08...
Risk of crushing and impact for people if the chassis accidentally lowers during screwing work on the drawbar! Ensure sufficient ground stability when lifting the chassis by means of the support stand. Use additional solid, load-distributing supports, if necessary. Verti Mix Double K Edition 08.08...
Page 131
5. Ensure that there is sufficient free space around the PTO drive shaft in any operating state. Insufficient free space will lead to damage on the PTO drive shaft. Verti Mix Double K Edition 08.08...
The adjustment of the PTO drive shaft applies only to the current tractor model. The adjustment of the PTO drive shaft may have to be repeated when the machine is coupled to another tractor. Verti Mix Double K Edition 08.08...
Page 133
PTO drive shaft. 8. Push the shortened halves of the PTO drive shaft into each other again. 9. Grease the tractor PTO and machine PTO before connecting the PTO drive shaft. Verti Mix Double K Edition 08.08...
4.11 Check the lighting system for proper functioning. 4.12 Check the brake system for proper functioning. Ensure that the stop valve (5) is open before each start-up. Fig. 74 shows the open stop valve (5). Fig. 74 Verti Mix Double K Edition 08.08...
• Observe the maximum permissible tongue-, trailer- and axle loads of the tractor. • Apply and secure the devices supplied for connecting tractor and machine in accordance with the terms. Verti Mix Double K Edition 08.08...
Page 136
Lifting of mechanical support stand to transport position, page 101, • Lifting of hydraulic support stand to transport position, page 102. 10. Release on the machine parking brake. Take note of the information in the chapter "Parking brake", page 118. Verti Mix Double K Edition 08.08...
8.2 Take the control unit out of the holder. 8.3 Fix the control unit to the holder on the machine. 9. Unhitch the drawbar. Observe the information in the chapter "Unhitching of drawbar", from page 98. Verti Mix Double K Edition 08.08...
Take note of the information in the chapter "Securing tractor and machine against accidental starting and rolling away", page 126. • Wait until the machine stands still before entering the danger area of the machine. Verti Mix Double K Edition 08.08...
ο if the tractor and machine have not been secured by their respective parking brakes and/or wheel chocks against accidental rolling away. Close the open safeguards before starting the machine. Verti Mix Double K Edition 08.08...
Page 140
• Never bend over the top edge of the mixing container with the mixing auger powered. • Never enter the mixing container with the mixing auger powered or the tractor engine running. Verti Mix Double K Edition 08.08...
The required tractor power can be reduced by means of a two- gear switchgear (optional equipment) in the powertrain of the mixing auger. Verti Mix Double K Edition 08.08...
Page 142
11. Load the mixing container by means of a tractor equipped with a front loader or by means of a wheeled / yard loader. Verti Mix Double K Edition 08.08...
. Fill in fodder components with a high proportion of water, e.g. draff, potato pulp or beet chips. . Fill liquid components such as liquid yeast, molasses into the mixing container by means of the loading tool together with the last portion of maize silage. Verti Mix Double K Edition 08.08...
(optional equipment) may help. Observe the information in the chapter "Overflow ring", page 65. • Sharp cutting knives reduce the required mixing auger power. Regularly sharpen cutting knives. Observe the information in the chapter "Sharpening of cutting knives“, page Verti Mix Double K Edition 08.08...
(gear level I or p.t.o. shaft speed 1000 min ) to throw off any fodder residues from the mixing auger and to completely empty the mixing container. Verti Mix Double K Edition 08.08...
(3) on the scale (4). . Travel over the feeding table at the desired travelling speed. . Finish fodder discharge: .1 Close the discharge door. .2 Switch off the p.t.o. shaft. Fig. 76 Verti Mix Double K Edition 08.08...
. Finish fodder discharge: .1 Close the discharge door. .2 Switch off the p.t.o. shaft. .3 Switch off the discharge conveyor only when the fodder discharge has been finished. . Swivel the discharge conveyor to transport position. Verti Mix Double K Edition 08.08...
73. 8. Finish fodder discharge: .1 Close the discharge door. .2 Switch off the p.t.o. shaft. .3 Switch off the crossover conveyor only when the fodder discharge has been finished. Verti Mix Double K Edition 08.08...
. Finish fodder discharge: .1 Close the discharge door. 9.2 Switch off the p.t.o. shaft. .3 Switch off the crossover conveyor only when the fodder discharge has been finished. . Swivel the conveyor extension to transport position. Verti Mix Double K Edition 08.08...
6. Close the discharge door. 7. Switch on the p.t.o. shaft. 8. Power the mixing auger at the desired driving speed. 9. Open the discharge door at the desired opening width and continue the fodder discharge. Verti Mix Double K Edition 08.08...
Before carrying out transport drives: • switch off the control unit, • switch off the oil circulation between tractor and machine, • always switch off the PTO drive shaft if an on-board hydraulic system is available. Verti Mix Double K Edition 08.08...
Page 152
• ensure that the swivelling machine parts are locked in transport position. WARNING Risk of falling off the machine for unauthorized passengers! Passengers are not allowed on the machine. Verti Mix Double K Edition 08.08...
• Special know-how is required for carrying out testing and maintenance work. This know-how is not imparted by these operating manual. • The maintenance intervals depend on the frequency of use of your machine. Verti Mix Double K Edition 08.08...
Page 154
It is absolutely forbidden: • to drill holes in the frame or chassis, • to drill into existing holes in the frame or chassis, • welding onto load-bearing components. Verti Mix Double K Edition 08.08...
Never direct the cleaning jet at right angles onto machine parts. The nozzle spraying angle must be at least 25°. • Do not use any chemical additives. • Observe the safety regulations when handling high pressure cleaners. Verti Mix Double K Edition 08.08...
Lubricating nipple, top bearing, angular gearbox Lubricating 250 h Lubricating nipple, drive shaft, bearing block Lubricating 50 h Lubricating nipple, support stand Lubricating 100 h Lubricating nipple, crossover conveyor Lubricating 25 h Guide rail, discharge door Greasing 50 h Verti Mix Double K Edition 08.08...
(30 – 40°C). At operating temperature, the viscosity of the gear oil is at its best. • The optimum oil level is reached at an oil temperature of 0 - 20°C. Verti Mix Double K Edition 08.08...
(1). The oil level must range between the two markings (2, 3) of the sticker (4). . Top up oil through the filler opening (5) into the compensating reservoir. Fig. 81 Verti Mix Double K Edition 08.08...
Fig. 82 the sticker (4). (approx. 20 litres). . Close the cover (1) at the compensating reservoir. . Check the oil level after 5 service hours. Fig. 83 Verti Mix Double K Edition 08.08...
(4), until the oil level becomes visible at the tap hole. . Screw the inspection plug in again. 10. Clean and screw in ventilation screw (2). . Check the oil level after 5 service hours. Fig. 85 Verti Mix Double K Edition 08.08...
. Top up 0.75 litres of oil through the filler opening (3), until the oil level becomes visible at the inspection glass (1). . Clean and screw in ventilation screw (5). . Check the oil level after 5 service hours. Verti Mix Double K Edition 08.08...
. Check the oil level at the inspection glass (1). The oil level must be visible at the inspection glass. . Fill hydraulic oil through the filler neck (2) into the hydraulic oil tank, if necessary. Fig. 87 Verti Mix Double K Edition 08.08...
. Replace the shear bolts (2) by a bolt of equal grade (8.8) Driving speed of mixing auger 20 min 24 / 29 min Shear bolt M8 x 50 M10 x 50 Verti Mix Double K Edition 08.08...
(1) and displacing the L straps (2) in the oblong holes. . Align the L straps (2) such that the gap X is again approx. 5 mm. . Retighten the screwed connections (1). Fig. 91 Verti Mix Double K Edition 08.08...
. Carefully grind the cutting knives on their smooth side. . Remove any foreign objects (tools etc.) from the mixing container. Clean the mixing container, if necessary. . After completing work, leave the mixing Fig. 92 container through the discharge opening. Verti Mix Double K Edition 08.08...
. Tighten all screws (2) of the cutting knives screwed connections. . Remove any foreign objects (tools etc.) from the mixing container. Clean the mixing container, if necessary. . After completing work, leave the mixing container through the discharge opening. Verti Mix Double K Edition 08.08...
Check the conveyor for visible defects Check the conveyor (1) and the belt fastener (2) of the respective conveyor weekly for visible defects. Replace the conveyor in case of damage (fissures, raised corners). Fig. 94 Verti Mix Double K Edition 08.08...
• the frame, • the rubber seal strips. 7. Reinstall the conveyor. Ensure that the rubber seal strips rest on top of the conveyor. . Mount the connecting wire. . Tighten the conveyor. Verti Mix Double K Edition 08.08...
. Unscrew the threaded sleeve (D) of the remote control cable from connecting pin (C) with operating control device (B) actuated. 8 . Release operating control device (B) and draw sleeve (E) completely out of the housing. Fig. 97 Verti Mix Double K Edition 08.08...
. Unscrew the connecting sleeve (F). . Replace the adapter (G). 5. Screw on the connecting sleeve (F). . Tighten the counternut of connecting sleeve (F). . Install the connector at the control valve of the control block. Verti Mix Double K Edition 08.08...
Other guidelines can apply for hose and hydraulic hose lines made of thermoplastics • Dispose of waste oil according to the regulations. Should you Verti Mix Double K Edition 08.08...
Make the hydraulic system pressure less before carrying out work on the hydraulic system. • If injuries occur from hydraulic oil, consult a doctor immediately. 1 . Relieve the relevant hydraulic cylinder via the corresponding controller. Verti Mix Double K Edition 08.08...
Check the hydraulic hose lines for obvious defects. Stop the following defects immediately: . Repair rubbed points on hydraulic hose lines and tubes. . Replace worn, damaged or over aged hydraulic hose lines immediately (Workshop tasks). Verti Mix Double K Edition 08.08...
Incorrectly laid hydraulic hose lines e.g. disregarded bending radii, routing over sharp edges. • Exceeding limit of 6 years of use. For further information please consult the chapter "Flagging and length of usage of hydraulic hose lines", page Verti Mix Double K Edition 08.08...
Secure the hydraulic hose lines to the designated attaching points. Avoid additional hose fixtures which restrict natural movement and length altering of the hydraulic hose lines. • Painting over hydraulic hose lines is not permitted. Verti Mix Double K Edition 08.08...
Take care that the ground is sufficiently firm before lifting the machine with hoisting equipment and securing it against accidental lowering with safety stands. If necessary use also robust, load-distributing back-up bases. • Never stand or walk under a raised, unsecured machine. Verti Mix Double K Edition 08.08...
Page 177
. Tighten the wheel nuts to the required torque: +20+0 ο M 18x1.5 – 270 +60+0 ο M 22x1.5 – 450 . Check wheel nuts for tight fit after 10 hours in operation. Re-torque the wheel nuts as required. Fig. 101 Verti Mix Double K Edition 08.08...
Ensure that the O-ring will not get jammed in the guiding slot during insertion. Fig. 102 . Reclose slide valve. . Hitch the brake and supply line to the tractor. . Check in-line filters for tightness. Verti Mix Double K Edition 08.08...
Check brake system for proper functioning before start-up of the machine. Have any irregularities or malfunctions of the brake system promptly remedied by an authorised workshop. • Have the brake system checked by an authorised workshop for proper functioning every 200 service hours. Verti Mix Double K Edition 08.08...
"Dry" means, that normal or zinc-plated screws without any lubrication are used. Tab. 9 The torque settings shown in the chart are recommended values. They only apply if no other torque settings for certain screws or nuts are prescribed in this operating manual. Verti Mix Double K Edition 08.08...
Page 181
Torque the lock nuts (not the screws) with plastic inserts and flanged steel lock nuts with approx. 50% of the “dry” value shown in the chart. • Torque the toothed or castellated nuts with the full torque. Verti Mix Double K Edition 08.08...
All cutting knives retracted (out) Extend lower cutting knives (in). Crossover conveyor does not Operating error First switch on crossover start conveyor, open discharge door only then. Crossover conveyor too loose Tighten crossover conveyor. Tab. 10 Verti Mix Double K Edition 08.08...
The displayed value must increase when load is applied. Always test all rods! Weighing system misadjusted Readjust scales, see included operating manual "Recalibration". Device displays ERROR Internal error Send device in for repair. Tab. 12 Verti Mix Double K Edition 08.08...
Circuit diagrams Circuit diagrams 13.1 Hydraulic circuit diagram Discharge door Height adjustment for conveyor extension Hydraulic counter-cutters Hydraulic support stand Hydraulic motor of discharge conveyor for side discharge Hydraulic motor for crossover conveyor (7) Hydraulic motor for conveyor extension Discharge door for straw blower with manual rotary adjustment of tower Hydraulic motor for straw blower ) Discharge door for straw blower with hydraulic rotary...
Need help?
Do you have a question about the Verti Mix Double K and is the answer not in the manual?
Questions and answers