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KKT chillers KSC Series Opearting Instructions

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Healthcare chiller of the KSC Series
Manufacturer
ait-deutschland GmbH
Industriestraße 3
95359 Kasendorf
Germany
Representative in the US and Service Center
KKT chillers, Inc.
1280 Landmeier Road
Elk Grove Village
IL 60007
YOUR LOCAL SERVICE CONTRACTOR IS:
COMPANY NAME:
PHONE NUMBER:
\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC
Operating Instruction
Type KPC 115-L-U/S
T +49 9228 9977 0
F +49 9228 9977 149
E info@kkt-chillers.com
W www.kkt-chillers.com
T
847 734 1600
F
847 734 1601
TF 866 517 6867
E
support@kkt-chillersusa.com
FAX NUMBER:
page 1
83000301.K

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  • Page 1 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 1 Manufacturer ait-deutschland GmbH T +49 9228 9977 0 Industriestraße 3 F +49 9228 9977 149 95359 Kasendorf E info@kkt-chillers.com Germany W www.kkt-chillers.com Representative in the US and Service Center KKT chillers, Inc.

  • Page 2: Table Of Contents

    Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 2 Contents page General Remarks, Safety Warnings ........................4 Warranty ................................. 5 Safety Warnings ..............................5 General description ..............................6 Functional description ............................. 7 2.1.1 High-/Low- pressure control ........................... 8 2.1.2...
  • Page 3 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 3 Safety notes ............................... 104 Notes for refrigerant ............................... 104 12.1 Instructions regarding machine oil ........................105 Circuit diagram ..............................106 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...

  • Page 4: General Remarks, Safety Warnings

    Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 4 General Remarks, Safety Warnings Industrial cooler Type KSC 215-L-U/S Manufacturer: ait-deutschland GmbH Industriestrasse 3 95359 Kasendorf Germany T +49 9228 9977 0 F +49 9228 9977 149...

  • Page 5: Warranty

    Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 5 Warranty The unit is supplied finished, tested and ready to work. The unit warranty will be void if any modification to the unit is carried out without written agreement of KKT.

  • Page 6: General Description

    Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 6 General description The industrial coolers of the KPC series are fully assembled, factory inspected and tested, and suitable for fully- automated operation. The water or aqueous medium that undergoes cooling is constantly circulated by the pumps.

  • Page 7: Functional Description

    Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 7 Safety pack for the cooling circuit, consisting of: Crankcase heater, high /low pressure pressostat as well as protective motor relay. Shut-off ball valve at the cold water / ethylene-glycol entry, dirt absorber, expansion tank, feeder and safety valve.

  • Page 8: High-/Low- Pressure Control

    Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 8 The refrigeration compressors keep running as long as cold is required and the reference value for the water temperature has not been reached. The fine adjustment is performed by two hot gas by-pass valves.

  • Page 9: Brief Operating Instructions

    Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 9 Brief operating instructions See also chapter 5 – 10 in this operating instruction Installing, maintenance and repair Only qualified operatives with the requisite knowledge, equipment and facilities should maintenance and repair the KKT chiller.

  • Page 10: Filling The Unit With Water

    Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 10 The width of the grounding wire must be min. 16mm² (AWG 6) or of the same width of the power supply. The grounding must be an isolated ground and must connected on the ground terminal (X1) in the switch cabinet.

  • Page 11: Switch Settings Of Main Chiller Functions (Exfactory Settings)

    Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 11 Switch settings of main chiller functions (exfactory settings) main switch remote (master control panel switch) control switch "0" "1" "0" "1" "0" "Auto" "Hand" standard operation: pump runs,...

  • Page 12: Technical Specifications

    Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 12 Technical Specifications Data sheet Model Outdoor Dimensions Depth Breadth 1610 Height 1620 Weight without refrigerant load Weight with load Shipping weight Weight total refrigerant load 15,0 kg...

  • Page 13: Dimensional Drawing Type Kpc 115-L-U/S

    Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 13 Dimensional drawing Type KPC 115-L-U/S air out air out 3.54 rain protecting plate detail X wind shield * 5.71 9.1 7 1 .57 securing device 1 .57 61 .81...
  • Page 14 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 14 Water chiller control scheme 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...

  • Page 15: Transport

    Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 15 Transport Transport on company premises may be done with a forklift truck. The appliance must however be kept in an upright position and on no account tipped to the side.

  • Page 16: Installing The Industrial Cooler

    Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 16 Installing the industrial cooler The plant should be mounted in an upright position on a stable foundation. (Weight with load: see technical specifications). A distance should be kept free on all sides to allow sufficient access for operation and maintenance.
  • Page 17 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 17 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...
  • Page 18 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 18 Alternative installation examples: installation example A sound absorber min.59.00inch min.1,500mm free access for servicing installation example B min.59.00inch min.1,500mm installation example C Air outlet keep free! sound absorber 83000301.K...

  • Page 19: Notes On The Water Connections

    Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 19 Notes on the water connections The water connections between industrial coolers of the KPC series and the water supply can be made of steel, copper or plastic. The nominal widths of the piping for distances of up to approx. 45 m should match at least the dimensions of the fittings on the appliance.
  • Page 20 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 20 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...
  • Page 21 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 21 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...
  • Page 22 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 22 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...

  • Page 23: Power Supply

    Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 23 Power supply The power supply is wired to the terminal block in the junction box (see technical specifications). The layout of the main cable must comply with the current values and the regulations of the local electricity company.

  • Page 24: Trouble Shooting

    Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 24 TROUBLE SHOOTING KIND OF TROUBLE CAUSE ELIMINATION • 1. power failure check mains connection malfunction of plant/system 2. feeler of thermostat defective check feeler: clamp feeler and measure the...
  • Page 25 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 25 KIND OF TROUBLE CAUSE ELIMINATION • 1. low pressure in refrigerant circuit still malfunction of refrigerating plant looses refrigerant find leak, seal, refill circuit machine dryer in liquid pipe dirty...
  • Page 26 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 26 KIND OF TROUBLE CAUSE ELIMINATION • 1. the electrical heating box becomes more the reset (is under the cover of the electrical heater in water circuit does than 266°F (130°C) =>...

  • Page 27: Preventive Maintenance: Weekly Check, Two-Monthly Check

    Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 27 10 Preventive Maintenance: Weekly Check, Two-monthly Check Service and maintenance should always be carried out by skilled technician and, where possible, under a maintenance contract. Nevertheless, certain routine work can be effectively carried out by non-specialists and may become important factor in preventing future damage to the plant.

  • Page 28: Description Of The Individual Parts

    Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 28 11 Description of the individual parts 11.1 Evaporator In the form of a brazed plate heat exchanger Type GEA Ecoflex M25-40 GL with thermal insulation. Type-tested helium test at10 – 8 bar.

  • Page 29: Compressor

    Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 29 Single-Stage Hermetic Compliant SCROLL Motor-Compressor 11.2 Compressor 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...
  • Page 30 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 30 Single-Stage Hermetic Compliant SCROLL Motor-Compressor 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...
  • Page 31 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 31 Single-Stage Hermetic Compliant SCROLL Motor-Compressor Type ZR 16 M3E-TWD-561 Data Sheet Accessories • Crankcase Heater: 220 – 240 V 50 – 60 Hz 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...
  • Page 32 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 32 Single-Stage Hermetic Compliant SCROLL Motor-Compressor Type ZR 16 M3E-TWD-561 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...
  • Page 33 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 33 Single-Stage Hermetic Compliant SCROLL Motor-Compressor Type ZR 16 M3E-TWD-561 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...
  • Page 34 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 34 Single-Stage Hermetic Compliant SCROLL Motor-Compressor Type ZR 16 M3E-TWD-561 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...
  • Page 35 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 35 Single-Stage Hermetic Compliant SCROLL Motor-Compressor Type ZR 16 M3E-TWD-561 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...
  • Page 36 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 36 Single-Stage Hermetic Compliant SCROLL Motor-Compressor Type ZR 16 M3E-TWD-561 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...
  • Page 37 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 37 Single-Stage Hermetic Compliant SCROLL Motor-Compressor Type ZR xx KCE-TFD-650 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...
  • Page 38 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 38 Single-Stage Hermetic Compliant SCROLL Motor-Compressor Type ZR xx KCE-TFD-650 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...
  • Page 39 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 39 Single-Stage Hermetic Compliant SCROLL Motor-Compressor Type ZR xx KCE-TFD-650 Attention: Motorcode 650 need Molded Plug for Re power connection! Electrical installation 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...
  • Page 40 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 40 Single-Stage Hermetic Compliant SCROLL Motor-Compressor Type ZR xx KCE-TFD-650 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...
  • Page 41 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 41 Single-Stage Hermetic Compliant SCROLL Motor-Compressor Type ZR xx KCE-TFD-650 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...
  • Page 42 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 42 Single-Stage Hermetic Compliant SCROLL Motor-Compressor Type ZR xx KCE-TFD-650 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...
  • Page 43 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 43 Single-Stage Hermetic Compliant SCROLL Motor-Compressor Type ZR xx KCE-TFD-650 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...
  • Page 44 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 44 Single-Stage Hermetic Compliant SCROLL Motor-Compressor Type ZR xx KCE-TFD-650 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...
  • Page 45 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 45 Single-Stage Hermetic Compliant SCROLL Motor-Compressor Type ZR xx KCE-TWD-650 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...
  • Page 46 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 46 Single-Stage Hermetic Compliant SCROLL Motor-Compressor Type ZR xx KCE-TWD-650 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...
  • Page 47 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 47 Single-Stage Hermetic Compliant SCROLL Motor-Compressor Type ZR xx KCE-TFD-650 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...
  • Page 48 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 48 Single-Stage Hermetic Compliant SCROLL Motor-Compressor Type ZR xx KCE-TFD-650 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...
  • Page 49 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 49 Single-Stage Hermetic Compliant SCROLL Motor-Compressor Type ZR xx KCE-TFD-650 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...
  • Page 50 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 50 Single-Stage Hermetic Compliant SCROLL Motor-Compressor Type ZR xx KCE-TFD-650 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...

  • Page 51: Condenser

    Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 51 11.3 Condenser The condenser is a refrigerant-air heat transferor consisting of copper pipes heat exchanger with aluminum plates and two axial fans. The fans are fitted internally with a full motor protector (Klixon).
  • Page 52 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 52 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...

  • Page 53: Fans

    Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 53 11.4 Fans The axial flow-fans suck the surrounding air through the condenser package and blow the warm air out at the top. The industrial coolers Type KPC 115-L-U/S are fitted with 2 fans Type FE050 VDD.41.6.
  • Page 54 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 54 Axial Fan FE-Series Technical Description 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...
  • Page 55 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 55 Axial Fan FE-Series Technical Description 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...
  • Page 56 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 56 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...
  • Page 57 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 57 Axial Fans Operating Instructions 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...
  • Page 58 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 58 Axial Fans Operating Instructions 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...

  • Page 59: Frequency Inverter

    Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 59 11.5 Frequency Inverter Frequency Inverter YASKAWA E7–Series 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...
  • Page 60 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 60 Frequency Inverter YASKAWA E7–Series 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...
  • Page 61 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 61 Frequency Inverter YASKAWA E7–Series 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...
  • Page 62 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 62 Frequency Inverter YASKAWA E7–Series The correct settings are individual and you will find it in the test report. 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...
  • Page 63 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 63 Frequency Inverter YASKAWA E7–Series 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...

  • Page 64: Electronic Temperature Controller

    Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 64 11.6 Electronic temperature controller Temperature regulation is attended to by the temperature controller installed in the switch cabinet. It controls the leaving temperature of the medium and switches the refrigeration compressors and/or the capacity reducing valve (hot gas solenoid valve) on or off.
  • Page 65 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 65 6-Stages temperature controller ST710-PWHVM.26 First level SET-POINT adjustment The controller is normally at the Setpoint Level. Under normal working conditions the display shows the actual value of the process.
  • Page 66 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 66 6-Stages temperature controller ST710-PWHVM.26 Technical data Measuring inputs: temperature sensor Pt100, 3 wire, range -200...850 °C, accuracy of controller +/-0,5 % of range, maximum +/-1 K input 4...20 mA, optional 0...20 mA available.

  • Page 67: High-/ Low-Pressure Limiter

    Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 67 11.7 High-/ Low-Pressure limiter High-pressure switch Monitors the condensation pressure and switches the compressor off before the max. permitted pressure of 19,0 bar has been reached. Restarting the unit is only possible once the pressure has dropped and the reset button has been activated.
  • Page 68 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 68 Pressure Controls Series PS2 Type C7A 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...
  • Page 69 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 69 Pressure Controls Series PS2 Type C7A 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...
  • Page 70 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 70 Pressure Controls Series PS2 Type C7A 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...
  • Page 71 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 71 Pressure Controls Series PS2 Type C7A 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...

  • Page 72: Sight Glass

    Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 72 11.8 Sight glass Moisture Liquid Indicator AMI – 1SS5 AMI – 1SS 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...

  • Page 73: Filter Drier

    Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 73 11.9 Filter drier Filter drier ADK 165 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...

  • Page 74: Thermo-Expansion Valves

    Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 74 11.10 Thermo-Expansion valves Thermo-Expansion Valve TCLE 750 MW TCLE Angle Style Flange Liquid Injection Valve LCLE 3,5 LCLE Angle Style Flange 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...

  • Page 75: Solenoid Valves

    Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 75 11.11 Solenoid valves 2-Way Solenoid Valves 200 RB 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...

  • Page 76: Liquid Receiver

    Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 76 11.12 Liquid receiver Liquid receiver GBV 3 (vertical) 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...

  • Page 77: Primary Water Pump

    Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 77 11.13 Primary water pump Fully installed and plumbed-in water pump Type Grundfos CR 3-9U (see technical specifications and appendix). The pump is switched on by turning the master switch to position "Auto"/”Hand” and the control switch for the pump likewise to position "Auto"/”Hand”!.
  • Page 78 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 78 Vertical Multistage Centrifugal Pump Type CR 3-9 U-FGJ-A-E-HQQE Technical Data Description Value Unit Product name CR 3-9 Product No. 96083214 EAN number 5700395183825 Pump version Connect code...
  • Page 79 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 79 Vertical Multistage Centrifugal Pump Type CR Start-up Close the isolating valve on the discharge side of the pump and Remove the priming plug from the pump head and slowly fill the open the isolating valve on the suction side.
  • Page 80 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 80 Vertical Multistage Centrifugal Pump Type CR 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...
  • Page 81 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 81 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...
  • Page 82 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 82 Vertical Multistage Centrifugal Pump Type CR 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...
  • Page 83 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 83 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...
  • Page 84 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 84 Vertical Multistage Centrifugal Pump Type CR 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...
  • Page 85 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 85 Vertical Multistage Centrifugal Pump Type CR 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...
  • Page 86 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 86 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...
  • Page 87 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 87 Vertical Multistage Centrifugal Pump Type CR Trouble Shooting 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...
  • Page 88 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 88 Vertical Multistage Centrifugal Pump Type CR 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...
  • Page 89 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 89 Trouble Shooting 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...

  • Page 90: Water Heater

    Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 90 11.14 Water heater Immersion Heater 1661/0101 Technical Data Immersion heater type 1661/0101 dry operating limiter 55.11529.010 Commission number 56201 circuitry 1 group drawing no. A 02-018 case...
  • Page 91 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 91 - check the cable screwing - check the connecting cable for brittleness 5 Spare parts Tell us the commission number, we can send you spare parts every time.
  • Page 92 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 92 Immersion Heater 1661/0101 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...

  • Page 93: Air Vent

    Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 93 11.15 Air vent Automatic Air Vent E121 and Z 121 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...

  • Page 94: Safety Valve

    Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 94 11.16 Safety valve Diaphragm safety relief valve 531 series ¾ ” ” Diaphragm safety relief valve for potable water systems, with female-female connections. Factory set at: 6 bar.

  • Page 95: Expansion Vessel

    Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 95 11.17 Expansion vessel Expansion Vessel Airfix A 25 For use on hot and cold water supplies including pump control, unvented HWS systems and water boosting sets. The Flexcon clench ring construction allows the water section to be coated before assembly.

  • Page 96: Manometers

    Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 96 11.18 Manometers Manometers in the refrigeration cycle These gauges serve for performing maintenance work and testing the optimal running of the refrigeration system. They can be read off in order to quickly check the system against the factory settings, according to 4.3.

  • Page 97: Flow Switch

    Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 97 11.19 Flow switch Monitors the water flow volume through the evaporator and shuts the device down completely if the min. water quantity is reached. Flow switch VHS07 M2 KKTKR01 SIKA flow switches are designed for minimum or maximum monitoring of fluid flows.
  • Page 98 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 98 Flow switch VHS07 M2 KKTKR01 Type of Contact The reed switch unit of the switch provides 2 different types of contact: working contact (make contact): „RED“ arrow to switch unit break contact (breaker): „WHITE“...
  • Page 99 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 99 Flow switch VHS07 M2 KKTKR01 Electrical Connection Plug connector square type DIN 43650, type A / ISO 4400 Caution: Risk to life through electrical voltage ! Switch off the electrical system before you connect leads of the supply cable.
  • Page 100 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 100 Installation Instruction cable box DIN 43650 / ISO 4400 Type A with 2 LED-displays 83000301.K \\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC...

  • Page 101: Flow Control Valve

    Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 101 11.20 Flow control valve STAD: Balancing, pre-setting, measuring, shut-off, draining HYDRONICS Pressure class: PN 20 Temperature: Max. working temperature: 120°C Min. working temperature: -20°C Material: The valves are made of AMETAL ®...

  • Page 102: Dirt Trap

    Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 102 11.21 Dirt trap The dirt trap in form of Y-Strainer is fully installed (see 4.10 in Water chiller control scheme (122)) and protects the evaporator from dirt.

  • Page 103: Remote Control 24 V Dc Control Panel

    Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 103 11.22 Remote control 24 V DC control panel See Circuit Diagram 11.22.1 Collective alarm The red warning lamp in the door of the switch cabinet lights up when one of the safety sensors has been triggered.

  • Page 104: Switch Cabinet

    Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 104 11.23 Switch cabinet The switch cabinet is fully installed, connected and complies with the technical requirements of the VDE 0113. For parts see circuit diagram. The unit is switched on by means of the master switch.
  • Page 105 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 105 Measures upon accidental release o Environmental protective measures: Do not allow to penetrate into the environment if possible. o Procedure for cleaning: Allow product to evaporate o Further information: Avoid allowing the product to get into the drain or closed spaces.
  • Page 106 Operating Instruction Healthcare chiller of the KSC Series Type KPC 115-L-U/S page 106 o Further information: Inform the police or authorities in charge in the event of penetration into bodies of water or the drainage system. Personal safety equipment o Respiratory protection: Unnecessary if there is sufficient ventilation. Respiratory equipment independent of circulating air for use within enclosed rooms, with insufficient oxygen supply, with considerable or uncontrollable release.

This manual is also suitable for:

Kpc 115-l-uKpc 115-l-s

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