BYD ECB16-35 Series Operator's Manual
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BYD ECB16-35 Series Operator's Manual

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ECB16-35 SERIES
OPERATOR MANUAL
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OM-ECB2019001-EN
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Summary of Contents for BYD ECB16-35 Series

  • Page 1 ECB16-35 SERIES OPERATOR MANUAL < OM-ECB2019001-EN >...
  • Page 2 Welcome to use BYD electric forklift! May our electric vehicles bring greater convenience to your work ！ Please read the instructions carefully before you use the electric vehicle。 The instructions is a general instruction. We reserve the right to make technical modifications to electric vehicles.

  • Page 3: Table Of Contents

    ECB16-35 SERIES TABLE OF CONTENT TABLE OF CONTENT Comfort Seat Ignition and Control Driving Area Overview FOREWORD Ignition Switch Emergency Switch Description Steering Wheel Tilt Angle Adjustment Gear Operation Declaration Travel, Steering and Braking Truck Delivery Low Speed Mode Parking...
  • Page 4 ECB16-35 SERIES TABLE OF CONTENT Unloading Hydraulic Oil Replacement Return Filter Element State Indicator Decommissioning And Restoring Return Filter Element Replacement Air Filter Replacement Decommissioning High Pressure Filter Element Replacement Restoring Electric Maintenance TRUCK MAINTENANCE Circuit Inspection Main Controller Inspection...

  • Page 5: Foreword

    Read through every chapter in the manual before operation for the correct use and maintenance operators or proprietor instead of BYD should be held liable for. If the truck needs to be operated in the of the trucks. When the truck is out for rental or transportation, keep this operation instruction together environments other than those mentioned in this manual, contact with your local BYD dealer first for with the truck and make sure that operators can use the manual whenever necessary.

  • Page 6: Safety Operation Specification

    Industrial trucks can only be allowed to be operated by people with the qualification regulated by The operator of the BYD industrial truck should have obtained the driving permit in accordance with local laws. In the absence of local regulation and law, the operators should be those who have been local regulations.

  • Page 7: Warning Decals And Signs

    Warning decals and signs are pasted on the truck to remind the operators of potential risks, as well as safety notices, please find and read all these decals and signs. If the warning decals and signs are missing or difficult to read, please contact your local BYD dealer for immediate replacement.

  • Page 8: Appearance, Technical Data And Condition Of Using Appearance

    ECB16-35 SERIES TRUCK DESCRIPTION APPEARANCE, TECHNICAL DATA AND CONDITION OF USING 2.0-2.5T Appearance 1. 1.6-1.8T Name Name Name Charging Door Mast Driving Area Name Name Name Front Wheel Front Light Counterweight Charging Door Mast Driving Area Carriage Overhead Guard Tow Pin...

  • Page 9: Technical Data(1.6-1.8T)

    TRUCK DESCRIPTION ECB16-35 SERIES 3. 3.0-3.5T Technical Data(1.6-1.8T) 1. Dimension Figure(1.6T) Name Name Name Charging Door Mast Driving Area Front Wheel Front Light Counterweight Carriage Overhead Guard Tow Pin Fork Rear Light Rear Wheel Load Backrest Rear Handle OM-ECB2019001-EN OM-ECB2019001-EN...
  • Page 10 TRUCK DESCRIPTION ECB16-35 SERIES 2. Dimension Figure(1.8T) 3. Technical Data Sheet Manufacturer Type CPD16 CPD18 Drive Electric Electric Operator type Seat Seat Identification Rated capacity 1600 1800 Load centre Load distance Wheelbase 1360 1360 Service weight including battery 3100 3300...

  • Page 11: Technical Data(2.0-2.5T)

    TRUCK DESCRIPTION ECB16-35 SERIES 5. Mast Data Sheet Technical Data(2.0-2.5T) 2-stage Free Lift 1.Technical Data(2.0-2.5T) 2-stage Standard Mast 3-stage Free Lift Mast Mast Lift height 3000 3500 4000 4500 3000 3500 4000 4500 5000 5500 6000 Forks height(to the ground)
  • Page 12 TRUCK DESCRIPTION ECB16-35 SERIES 2. Technical Data Sheet (Dual Drive) 3. Technical Data Sheet (Single Drive) Manufacturer Manufacturer Type CPD20 CPD25 Type CPD20 CPD25 Drive Electric Electric Drive Electric Electric Operator type Seat Seat Operator type Seat Seat Identification Identification...

  • Page 13: Technical Data(3.0-3.5T)

    TRUCK DESCRIPTION ECB16-35 SERIES 4. Mast Data Sheet (Dual Drive) Technical Data(3.0-3.5T) 2-stage Free Lift 1. Dimension Figure (Dual Drive) 2-stage Standard Mast 3-stage Free Lift Mast Mast Lift height 3000 3300 3500 4000 3000 3500 4000 4500 4800 5500 6000...
  • Page 14 TRUCK DESCRIPTION ECB16-35 SERIES 2. Truck Technical Data Sheet (Dual Drive) 3. Dimension Figure (Single Drive) Manufacturer Type CPD30 CPD35 Drive Electric Electric Operator type Seat Seat Identification Rated capacity 3000 3500 Load centre Load distance Wheelbase 1725 1725 Service weight including battery...
  • Page 15 TRUCK DESCRIPTION ECB16-35 SERIES 4. Truck Technical Data Sheet (Single Drive) 5. Mast Data Sheet (Dual Drive) 2-stage Free Lift Manufacturer 2-stage Standard Mast 3-stage Free Lift Mast Mast Type CPD30 CPD35 Lift height 3000 3300 3500 4000 3000 3500 4000 4500 4800 5500 6000...

  • Page 16: Working Environment

    Gradient：≤ 20% Others: no flammable gas, no flammable dust and no volatile flammable liquid Contact with your BYD local dealer if the truck is intended to be used in the following environments: Electric Counterbalance Forklift (1) in places where explosives are stored...

  • Page 17: Battery Nameplate

    TRUCK DESCRIPTION ECB16-35 SERIES (2) The ordinate on the Y-axis of the crossing point reads 2100kg, which is the permissible maximum Battery Nameplate lifting load. By such analogy, you can calculate the loading capacity in the case of other load center and lifting height.

  • Page 18: Operating

    OPERATING ECB16-35 SERIES OPERATING SEAT Basic Seat（Type A） This chapter explains how to operate to BYD electric truck. 1. Appearance Name Name Name Position Adjustment Handle Seat Belt Retractor Backrest Adjustment Knob Weight Adjustment Knob Backrest Seat Belt Lock Cushion Seat Storage Box 2.

  • Page 19: Basic Seat（Type B

    OPERATING ECB16-35 SERIES Basic Seat（Type B） 3. Backrest Adjustment Turning the adjustment knob, the backrest can be moved forward asnd backward. 1. Appearance 4. Weight Adjustment Name Name Name Position Adjustment Handle Seat Belt Retractor Seat Storage Box Cushion Backrest...

  • Page 20: Comfort Seat

    OPERATING ECB16-35 SERIES Release the adjustment lever, finish the adjustment. Seat Storage Box There is a storage box on the rear side of seat, which could store documents, work gloves and other flat goods. 4. Backrest Adjustment Turning the adjustment knob to "+", the backrest can be moved backward.
  • Page 21 OPERATING ECB16-35 SERIES The driver's weight has been set correctly, when the arrow is in the middle of the viewing window. When Release the locking lever to lock the backrest. finishing the adjustment, fold the lever completely into the locking.

  • Page 22: Ignition And Control

    OPERATING ECB16-35 SERIES IGNITION AND CONTROL lgnition Switch (1) OFF: position of power off, key inserting and key pulling out. Driving Area Overview (2) ON: truck starting, display lighting up. Emergency Switch Press the emergency switch to shut off the power. Rotate and pull up it to resume the power.

  • Page 23: Gear

    OPERATING ECB16-35 SERIES Gear (1) Basic Type 1. Travel Direction Control （2）Comfort Type 2. Gear Switch 3. Description Name Description 2. Steering When it is the forward gear, press the accelerator pedal, Forward Gear the truck moves forward. Rotate the steering wheel to steer the truck when driving.

  • Page 24: Low Speed Mode

    OPERATING ECB16-35 SERIES Braking Caution To park the truck on a slope, press the service brake pedal first to stabilize the truck and then apply the Press the service brake pedal to stop the truck. hand brake. Horn Press the button to let the horn honk.

  • Page 25: Manual Control Lever

    OPERATING ECB16-35 SERIES Multifunction Armrest Press the button of the rear handle to let the horn honk. Name Description Name Name 1 Horn Button Press the button to let the horn honk. Rear Handle Button Rear Handle 2 Gear Switch Control the truck to go forward, stop or reverse.

  • Page 26: Tow Pin

    OPERATING ECB16-35 SERIES Tow Pin DISPLAY Pull up the tow pin, insert the hook, and then put the tow pin back. Display Appearance km/h XXXX 565km XXXXX 253h XXXXXX Name Name Name Motor Overheating Overload Indicator(for Voltage Information Warning Indicator...
  • Page 27 OPERATING ECB16-35 SERIES 2. Prompt Information 5. Indicator The display shows the current speed or other working notice. km/h Name Description Indicator related to the breakdown, which appears when some failures Error Indicator Gear occur. Indicator related to the temperature, which appears when some Overheating Indicator This sign shows the gears of the truck including F(Forward), N(Stop) and R(Backward).

  • Page 28: Loading

    OPERATING ECB16-35 SERIES LOADING Main contactor open circuit Turn off and restart the truck. Electrical relay fault Turn off and restart the truck. Loading Others Turn off the truck, return the gear adjustment lever to Please check gear neutral position and restart the truck.

  • Page 29: Travel

    OPERATING ECB16-35 SERIES BATTERY To turn on the truck, the emergency disconnect switch must be pulled up. Travel Charging (1) Ensure the goods will not tend to one side when traveling. Open the charging door, and then connect the charger connecter. Follow the user manual of the (2) When the goods are on the forks, keep the mast tilting backward, and the forks should not be too high charger to charge the truck.

  • Page 30: Transportation And Storage

    TRANSPORTATION AND UNLOADING ECB16-35 SERIES TRANSPORTATION AND STORAGE TRANSPORTATION AND UNLOADING This chapter explains how to transport and store the truck. Loading 1. Truck Hoisting Hoist the truck by using the hoisting hole on the top side of the mast and the rear position of the overhead guard.

  • Page 31: Transporting

    (2) Do not cover the truck with a plastic cover, which will cause water vapor to condense and to accumulate. (3) Ask your BYD dealer for advice if the forklift needs to be decommissioned for more than 6 months. Restoring Clean and remove the dust on the truck components and conduct the following procedures: (1) Lubricate all the components.

  • Page 32: Truck Maintenance

    TRANSPORTATION AND UNLOADING ECB16-35 SERIES TRUCK MAINTENANCE Caution It is recommended to check and test the performance of the truck before the first using after long- This chapter explains how to maintain the truck. term decommissioning. OM-ECB2019001-EN OM-ECB2019001-EN...

  • Page 33: Daily Maintenance

    TRUCK MAINTENANCE ECB16-35 SERIES DAILY MAINTENANCE 2. Wheel (1) Check if the wheel fasteners are secured or loose. Fasten them if they are loose. Interval and Items (2) Take out debris embedded in the tire. The period is accumulated in days or hours of operation whichever comes first. For example, if the truck works less than 8 hours per day, conduct the following inspection and checks on a daily basis.

  • Page 34: Regular Maintenance

    TRUCK MAINTENANCE ECB16-35 SERIES (4) Press horn button to see if it works. REGULAR MAINTENANCE (5) Check if other warning equipments work properly. Interval and Items 8. Braking The period is accumulated in months or hours of operation whichever comes first. For example, if (1) Fully depress and then release the braking pedal and check if there is any abnormality.

  • Page 35: Content Description

    TRUCK MAINTENANCE ECB16-35 SERIES SUPPLEMENTARY MATERIAL Hydraulic Oil Replace First Return Filter Element Replacement Replace Replace Category, Amount And Type of Supplementary Material Hydraulic First High Pressure Filter Element Replace Replace (1) 1.6-1.8T Return Filter's Air Filter Replacement Replace Item...

  • Page 36: Chassis Maintenance

    TRUCK MAINTENANCE ECB16-35 SERIES CHASSIS MAINTENANCE Note The given quantities are maximum values and take the actual quantities as the standard. Steering Axle Lubrication Add grease by nipples on the steering axle to lubricate it's components. Use the lubricating gun to add the grease until it overflows.

  • Page 37: Brake Oil Checking

    TRUCK MAINTENANCE ECB16-35 SERIES Brake Oil Checking Braking System Bleeding (1) Run the truck until the driving axle gets lightly heated. Park the truck on a level floor, apply the Add brake oil into the brake oil reservoir. hand brake, switch off the truck, remove the key and press down the emergency disconnect switch.

  • Page 38: Brake Oil Replacement

    TRUCK MAINTENANCE ECB16-35 SERIES Brake Oil Replacement Gear Oil Replacement Run the truck until the driving axle gets lightly heated. Park the truck on a level floor, apply the hand (1) Run the truck until the driving axle gets lightly heated. Park the truck on a level floor, apply the brake, switch off the truck, remove the key and press down the emergency disconnect switch.

  • Page 39: Wheel Removal And Installation

    TRUCK MAINTENANCE ECB16-35 SERIES Wheel Removal and Installation 3. 3.0-3.5T Note < 1 > < 2 > For tri-point support truck, if the rear wheels are going to be changed, rotate them to the rear direction for easy disassembly. (1) Park the truck on the level floor, apply the handbrake, switch off the truck, remove the key and press down the emergency disconnect switch.

  • Page 40: Mast Maintenance

    TRUCK MAINTENANCE ECB16-35 SERIES MAST MAINTENANCE 1. Inner Mast Bottom Height Adjustment (1) Tilt the mast to be on the vertical position, and then fully lower the mast. 2-Stage Standard Mast Lift Chain Adjustment (2) Loosen the upper nut (that some masts have) and the lower nut.

  • Page 41: Mast Cleaning

    TRUCK MAINTENANCE ECB16-35 SERIES Mast Cleaning < 1 > < 2 > Clear the dirty and debris in the mast. Mast Clearance Adjustment 1. General Description A circlip locks the mast roller, bearing, and the dust protection that are installed on the mast or the carriage stub.

  • Page 42: Chain Lubrication

    TRUCK MAINTENANCE ECB16-35 SERIES 2. Side Shifter Lubrication HYDRAULIC MAINTENANCE Find the grease nipples of the side shifter, and add the grease until it overflows. Hydraulic Oil Level Check Park the truck on a level ground and fully lower the mast and apply the parking brake. Switch off the truck, take off the key and press down the emergency disconnect switch.

  • Page 43: Hydraulic Oil Replacement

    TRUCK MAINTENANCE ECB16-35 SERIES Caution Caution (1) When refilling the oil, care about the condition around to prevent dust and water entering the oil (1) When refilling the oil, care about the condition around to prevent dust and water entering the oil tank.

  • Page 44: Return Filter Element Replacement

    TRUCK MAINTENANCE ECB16-35 SERIES Return Filter Element Replacement High Pressure Filter Element Replacement (1) Put the clean cloth around the return filter. (1) Put the clean cloth around the return filter. (2) Unscrew the cover plate with the seal, and then pull the out filter element.

  • Page 45: Electric Maintenance

    TRUCK MAINTENANCE ECB16-35 SERIES ELECTRIC MAINTENANCE CRITICAL FASTENERS TORQUE CHECKING Drive Axle and Motor Warning Disconnect the battery before checking the electric system. 1. Dual Drive, 1.6-1.8T Circuit Inspection (1) Check if there any parts loose in the circuit and tighten them if necessary.

  • Page 46: Steering Axle

    TRUCK MAINTENANCE ECB16-35 SERIES 3. Single Drive, 2.0-2.5T Code Name QTY Information Code Name QTY Information BOLT M20×55 180 N-m Hexagon Screw M16×95 6 50 N-m SPRING WASHER M20 SPRING WASHER M10 Steering Axle 1.6-1.8T Code Name QTY Information Code...

  • Page 47: Wheel

    TRUCK MAINTENANCE ECB16-35 SERIES Wheel Counterweight 1. 1.6-1.8T 1. 1.6-1.8T < 1 > < 2 > Code Name Information Code Name QTY Information Bolt M24×240 280 N-m Bolt M16×70 180 N-m Code Name QTY Information Name QTY Information Nut M14 200 N-m 2 Bolt M14×24.6...

  • Page 48: Load Backrest

    TRUCK MAINTENANCE ECB16-35 SERIES Load Backrest 2. 2.0-2.5T Code Name QTY Information Code Name Information Bolt Assy M12×25 75 N-m Nut M14 120 N-m Bolt Assy M10×20 55 N-m (1) 1.6-1.8T 3. 3.0-3.5T Code Name Information Bolt Assy M14×30 120 N-m (2) 2.0-3.5T...
  • Page 49 TRUCK MAINTENANCE ECB16-35 SERIES 2. Dual Drive, 2.0-2.5T Code Name Information Bolt Assy M14×65 160 N-m 3. Single Drive, 2.0-2.5T Code Name Information Bolt Assy M14×45 4. 3.0-3.5T Code Name Information Bolt Assy M14×60 160 N-m OM-ECB2019001-EN OM-ECB2019001-EN...

  • Page 50: Information

    Tel: 81-45-290-6550 Fax: 81-45-319-1506 Importer: BYD Auto Industry Company Limited Address: No.3009, BYD Road, Pingshan, Shenzhen, 518118, P.R.China Tel: +86-755-89888888 Fax: +86-755-84202222 Manufacturer: BYD (SHAOGUAN) CO.,LTD. Address:No.1, BYD Road, Zhenjiang Industrial Zone, Shaoguan, Guangdong, 512040, P.R.China Tel:+86-751-810 8888 www.bydforklift.com OM-ECB2019001-EN OM-ECB2019001-EN...

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