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P20PS
OPERATOR MANUAL
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OM-P20PS2019001-EN
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Summary of Contents for BYD P20PS

  • Page 1 P20PS OPERATOR MANUAL < OM-P20PS2019001-EN >...
  • Page 2 P20PS OPERATOR MANUAL < OM-P20PS2019001-EN >...
  • Page 3: Table Of Contents

    CONTENTS P20PS CONTENTS Tiller Travel, Steering and Braking Low Speed Control Fork Lifting and Lowering FOREWORD Horn Emergency Reversal Switch Descriptions Display Using Operation Notice Display Forklift Delivery Transporting Loads OPERATOR NOTICE Loading Travel Notice Unloading Exiting Operator Qualification Warning Decals and Signs...
  • Page 4 CONTENTS P20PS Vehicle Maintenance Schematics Hydraulic Schematic Schematic of Electrical System Fault Code Table Fault Code Table OTHER INFORMATION Contact Information OPERATOR MANUAL OM-P20PS2019001-EN...
  • Page 5: Foreword

    Read through every chapter in the manual before operation for the correct use and or proprietor instead of BYD should be held liable for. If the forklift needs to be operated in the maintenance of the forklifts. When the forklift is out for rental or transportation, keep this operation...
  • Page 6: Operator Notice

    Make sure that the load is well palletized and trimmed to avoid its protruding the loading surface of forklift and thus slipping, collapsing and falling over. Any modification on the forklift is not allowed. Contact with BYD before making any modification. Do not overload. Before operation, please check the rated loading capacity and loading center on the capacity chart.
  • Page 7: Warning Decals And Signs

    Find and read all these decals and signs. This chapter instructs on the general view and technical specifications of the forklift. If the warning decals and signs are missing or difficult to read, please contact your local BYD dealer for immediate replacement.
  • Page 8: General View

    INTRODUCTION P20PS V I E W , T E C H N I C A L S P E C I F I C A T I O N S A N D Vehicle Drawing OPERATING ENVIRONMENT General View Name...
  • Page 9: Technical Specifications

    1820/2290 1890/2360 Note 4.20 Body length( to fork face ) l2 (mm) Basic Contact with your BYD local dealer if the forklift is intended to be used in the following 4.21 Overall width b1 (mm) Dimensions environments: 4.22 Fork dimensions s/e/l (mm) 55×180×1150...
  • Page 10: Nameplate And Decals

    Mass of battery (Min.) Weight 出厂编号 Serial No. Caution: Before operation, you must be familiar with specific requirement Add.: No.1, BYD Road, Zhenjiang Industrial Park, Shaoguan, Guangdong, China for output configuration by referring to the instruction manual. Note 中国制造 Made in China (1) The nameplate is placed on the left of the forklift.
  • Page 11: Operating

    P20PS OPERATING STARTUP AND CONTROL This chapter explains how to operate BYD electric forklift correctly. Key Switch After the key is inserted into the key switch, Rotate the key clockwise to the start position and start the vehicle, and the key will automatically return to the on position. When the vehicle is powered on for a period of time, the vehicle will automatically power off;...
  • Page 12: Fork Carriage And Pedal

    Travel, Steering and Braking Travel Rotate the control handle to the area of A2. Rotate the direction control forward or backward to travel forward or backward. Speed mode P20PS-U (High speed) Fork carriage Pedal Person Speed High speed 12km/h, adjustable...
  • Page 13: Low Speed Control

    OPERATING P20PS Steering Low Speed Control Press the low speed control below the tiller, and then the vehicle goes into low speed mode. When travelling, turn the tiller right or left to steer. Fork Lifting and Lowering Braking Press the lift control button to lift the fork.
  • Page 14: Horn

    OPERATING P20PS DISPLAY USING Horn Press the horn button to send audible warning. Display There is a screen and an indicator in the display. The screen shows the battery level, repairing sign, low speed sign, hour meter and fault code. The indicator light indicates low battery level or maintenance condition.
  • Page 15: Transporting Loads

    OPERATING P20PS TRANSPORTING LOADS Unloading (1) Drive the forklift carefully up to the stacking destination and decelerate when approaching. Loading (2) Lower the forks. (3) Slowly remove the forks from the bottom of the load. Load on the ground (4) After driving the forks out, start the next task.
  • Page 16: Battery

    OPERATING P20PS BATTERY TRANSPORTATION AND STORAGE This chapter explains how to transport and store the forklift. Charging Open the charging door cover, open the charging door, and then connect the charger connector. Follow the user manual of the charger to charge the forklift.
  • Page 17: Loading, Transportation And Unloading

    TRANSPORTATION AND STORAGE P20PS LOADING, TRANSPORTATION AND UNLOADING Transporting and Unloading (1) Use a transport truck or a trailer to transport the forklift. Hoisting (2) Unloading the truck by hoisting follows the same procedure as the loading of the truck.
  • Page 18: Decommissioning And Restoring

    TRANSPORTATION AND STORAGE P20PS DECOMMISSIONING AND RESTORING MAINTENANCE This chapter explains how to maintain the forklift. Procedures of Decommissioning Clean and remove the dust on the forklift components and conduct the following procedures: (1) Check forklift for any leakage and abnormal components. If yes, repair the forklift first.
  • Page 19: Maintenance

    If so, replace it. Note (3) Check whether low voltage fuse and relay work properly. Replace them if necessary. If oil leakage occurs, confirm the location of the oil leakage and contact the BYD after sales service. Warning Disconnect the battery before checking the electric system.
  • Page 20: Vehicle Maintenance

    MAINTENANCE P20PS SCHEMATICS Clean Clean the whole forklift with the compressed air. Hydraulic Schematic 10. Others Check if there are others problems. Vehicle Maintenance 1 Day 1 week Months Category Item 1200 2400 Hours Vehicle Body and power supply line...
  • Page 21: Schematic Of Electrical System

    MAINTENANCE P20PS Schematic of Electrical System Fault Code Table Fault name Recommended inspection Fault code Fault 02A94 NONE Turn the key switch to “START”, to see whether the watchdog circuit is activated before the software is run. In the standby or operation state, the watchdog signal is invalid (alarm state).
  • Page 22 MAINTENANCE P20PS The coil of main contactor has been energized by the logic card, but the contactor does not 02A86 PEDAL WIRE KO Fault with connection of Check whether the positive and negative terminals of the accelerator have been connected to engage.
  • Page 23 MAINTENANCE P20PS High end of drive of electromagnetic brake outputs high voltage with the interlock not While the forklift is being started, the controller checks whether battery voltage is within the H i g h e n d o f d r i v e o f engaged.
  • Page 24 MAINTENANCE P20PS Fault code Fault Fault name Solutions 1.Check if the controller fuse is normal; POWER FAILURE #3 Power fault #3 2.Check if power supply cable is firmly connected to the controller; 06A4 Slave contactor does not Replace the controller;...
  • Page 25 MAINTENANCE P20PS 06A29 ANT. MISSING Waiting for data 1.Check if the CAN BUS communication line is connected properly; 06A0 WAITING DATA 2.Check if the bit rate of the communication is consistent; 1.Check if the zero proximity switch is installed properly;...
  • Page 26: Other Information

    Fax: 81-45-319-1506 Importer: BYD Auto Industry Company Limited Address: No.3009, BYD Road, Pingshan, Shenzhen, 518118, P.R.China Tel: +86-755-89888888 Fax: +86-755-84202222 Manufacturer: BYD (SHAOGUAN) CO.,LTD. Address: No.1, BYD Road, Zhenjiang Industrial Zone, Shaoguan, Guangdong, 512040, P.R.China Tel: +86-751-810 8888 OPERATOR MANUAL...

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