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Table of Contents
Related Manuals for BYD ECB16S-B
Summary of Contents for BYD ECB16S-B
- Page 1 ECB16S-B/ECB18S-B OPERATOR MANUAL < OM-ECB16/18S-B2019001-EN >...
- Page 2 ECB16S-B/ECB18S-B ECB16S-B/ECB18S-B < OM-ECB16/18S-B2019001-EN >...
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Page 3: Table Of Contents
TABLE OF CONTENTS ECB16S-B/ECB18S-B TABLE OF CONTENTS Comfort Seat Startup and Control Using Area Overview FOREWORD Key Switch Emergency Disconnect Switch Steering Wheel Tilt Adjusting Descriptions Gear Operation Notice Travel, Steering and Braking Forklift Delivery Low Speed Mode Parking OPERATOR NOTICE... - Page 4 TABLE OF CONTENTS ECB16S-B/ECB18S-B Unloading Chains Lubrication Decommissioning and Restoring Hydraulic System Maintenance Decommissioning Hydraulic Oil Level Inspection Restoring Hydraulic Oil Replacement Return Filter Replacement Air Filter Replacement MAINTENANCE Daily Maintenance Electric System Maintenance Period and Items Electrical Wiring Inspection...
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Page 5: Foreword
Read through every chapter in the manual before operation for the correct use and or proprietor instead of BYD should be held liable for. If the forklift needs to be operated in the maintenance of the forklifts. When the forklift is out for rental or transportation, keep this operation... -
Page 6: Operator Notice
(3) Make sure that the load is well palletized and trimmed to avoid its protruding the loading surface of forklift and thus slipping, collapsing and falling over. (4) Any modification on the forklift is not allowed. Contact with BYD before making any modification. -
Page 7: Warning Decals And Signs
The BYD forklifts have warning decals and signs to remind the operators of potential risks, as well as safety notices. Find and read all these decals and signs. If the warning decals and signs are missing or difficult to read, please contact your local BYD dealer for immediate replacement. -
Page 8: Working Environment
The drive axle is driven by three-phase AC motor. These forklifts are characterized by high power and adopt standard charging port of the car with rapid charge, zero emission and zero pollution. ECB16S-B/ECB18S-B mainly consists of body system, chassis system, hydraulic system, electrical system, accessory system, working device system and battery pack. They may be used for picking up, depositing, handling, or stacking loads in harbors, stock yards, plants, warehouses, logistics centers, and marine shipment containers. - Page 9 INTRODUCTION ECB16S-B/ECB18S-B 2.Technical Specifications (Single Drive) 3.Technical Drawing (Dual Drive) Manufacturer Model ECB16S-B ECB18S-B Drive Electric Electric Operator type Seat Seat Identification Loading capacity 1600 1800 Load center Axle centre to fork face Wheelbase 1400 1400 Service weight 3340 3490...
- Page 10 INTRODUCTION ECB16S-B/ECB18S-B 3Technical Specifications (Dual Drive) Mast Specifications (Single Drive) Manufacturer 2-Stage Standard Mast 2-Stage Free Lift Mast 3-Stage Free Lift Mast Model ECB16S-B ECB18S-B Lift height 3000 3500 4000 4500 3000 3500 4000 4500 4800 5000 5500 6000 6500...
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Page 11: Nameplate And Decals
(2) When transporting the load, it should not exceed the rated loading capacity of the forklift. use this forklift outdoors in a heavy rain. Check and confirm the load of the forklift. Contact with your BYD local dealer if the forklift is intended to be used in the following environments： Loading Capacity Chart (1) in places where explosives are stored；... -
Page 12: Battery Nameplate
(1) Forklift specification varies depending on customer requirements. Refer to the load capacity chart for confirmation on the maximum allowed load.。 This chapter explains how to operate BYD electric forklift correctly. (2) The load capacity chart reflects only compact, well palletized and evenly centered loads within the load limit. -
Page 13: Seat
OPERATING ECB16S-B/ECB18S-B SEAT Backrest adjustment Rotate the adjusting knob to tilt the backrest forward or backward. Basic Seat (A type) Appearance Weight adjustment The lever position indicates the adjusted user's weight by means of the symbols. Press the lever for seat weight adjustment up or down. -
Page 14: Basic Seat (B Type)
OPERATING ECB16S-B/ECB18S-B Basic Seat (B type) Return the lever to its folded position and the seat has been adjusted. Appearance Backrest adjustment Turning the adjustment knob to "+", the backrest can be moved backwards. By turning the knob to "-", it can be moved forwards. -
Page 15: Comfort Seat
OPERATING ECB16S-B/ECB18S-B Seat Document Box The driver's weight has been set correctly, when the arrow is in the middle of the viewing window. With the operator weight setting completed, fold the handle fully to the initial locked There is a document box on the rear side of seat, which could store documents, work gloves position. -
Page 16: Startup And Control
OPERATING ECB16S-B/ECB18S-B STARTUP AND CONTROL Release the locking lever to lock the backrest. Using Area Overview Seat belt Pull out the seat belt from the retractor, and then put the buckle end into the lock. Seat Document Box There is a document box on the rear side of seat, which could store documents, work gloves and other flat goods. -
Page 17: Key Switch
OPERATING ECB16S-B/ECB18S-B Key Switch Gear (1) OFF：position indicates that the power is cut off and allows entering and removing the Gear adjustment lever key. (2) ON：position indicates that the forklift is switched on and the display unit is lit. Gear switch Emergency Disconnect Switch Press down the emergency disconnect switch to shut off the power. -
Page 18: Low Speed Mode
OPERATING ECB16S-B/ECB18S-B Braking Depress the brake pedal to brake. (2) Comfort Low Speed Mode Press the low speed control on the display to go into low speed mode. Steering When travelling, turn the steering wheel right or left to steer. -
Page 19: Horn
OPERATING ECB16S-B/ECB18S-B Mechanical Levers Horn Press the horn button to send audible warning. Light Name Descriptions Press down the emergency disconnect switch to shut off the power. Rotate and pull up it to Emergency disconnect switch resume the power. Lift Push the lever forward to lower the fork, pull the lever backward to lift the for. -
Page 20: Adjusting Spacing Between Forks
OPERATING ECB16S-B/ECB18S-B Adjusting Spacing between Forks 2.Double-rocker armrest Pull out the locating pin of the fork. Move the fork to the desired spacing. Caution The two forks shall have the equal distance to the forklift center line. Tow Pin Pull up the tow pin, insert the tiller of the trailer and insert the tow pin through the tiller. -
Page 21: Display
OPERATING ECB16S-B/ECB18S-B DISPLAY Warning message The current speed or other work message is indicated in the display. Display Appearance km/h km/h Gear XXXX 565km Gear letter of the forklift is shown on the display, which may be F (forward), N (neutral), or R... -
Page 22: Transporting Loads
OPERATING ECB16S-B/ECB18S-B TRANSPORTING LOADS Indicators Loading Load on the ground (1) Drive the forklift carefully up to the load and brake the forklift to a stop. (2) Tilt the mast forward and lower the forks.。 (3) Insert the forks under the load. -
Page 23: Travel
OPERATING ECB16S-B/ECB18S-B BATTERY Travel (1) When travelling, make sure that the load is well centered on the forks. (2) After the load is placed on the forks, keep the mast tilted backwards and raise the forks Charging above the floor. -
Page 24: Transportation And Storage
TRANSPORTATION AND STORAGE ECB16S-B/ECB18S-B TRANSPORTATION AND STORAGE TRANSPORTING AND UNLOADING This chapter explains how to transport and store the forklift. 1.Hoisting Danger （1）During the hoisting process, it must be ensured that no one is within the working range of the hoist. -
Page 25: Decommissioning And Restoring
(2) Do not cover the forklift with a plastic cover, which will cause water vapor to condense and to accumulate. (3) Ask your BYD dealer for advice if the forklift needs to be decommissioned for more than 6 months. Restoring Clean and remove the dust on the forklift components and conduct the following procedures：... -
Page 26: Daily Maintenance
Exterior Check Wheel Clean and tighten Clean and tighten Note Mast Check If oil leakage occurs, confirm the location of the oil leakage and contact the BYD after sales Hydraulic System Check service. Seat Check Display Check Hydraulic System... -
Page 27: Regular Maintenance
(1) Check the electrical wiring of the forklift. Note (2) Check fuse and relay. If the working environment is harsh, the maintenance interval should be reduced, and advice from BYD after sales personnel should be sought. (3) Check main controller. Content Description 11. Counterweight (1) Check whether the fixing bolts of the counterweight come loose. -
Page 28: Consumable Items
TRANSPORTATION AND STORAGE ECB16S-B/ECB18S-B CONSUMABLE ITEMS Mast (1) Check the tension the lift chains, adjust them if necessary. Type and Parameters of Consumable Items (2) Lubricate the chains (3) Clean the mast. Single drive type Hydraulic System Item Category Volume Needed Model (1) Replace the hydraulic oil periodically. -
Page 29: Before Maintenance
TRANSPORTATION AND STORAGE ECB16S-B/ECB18S-B BEFORE MAINTENANCE Chassis System Maintenance Steering Axle Lubrication Preparation before Maintenance Before maintaining the forklift, drive it on the solid flat ground. Lower the forks to the lowest Lubricate the components of the steering axle with lubricating grease through position. -
Page 30: Braking Fluid Inspection
TRANSPORTATION AND STORAGE ECB16S-B/ECB18S-B 2.Dual drive type Braking Fluid Inspection Add brake oil into the brake oil reservoir. < 1 > < > < 3 > CODE PART NAME INFORMATION FLUID DRAIN PLUG 20Nm Braking System Bleeding (1) Run the forklift until the driving axle gets lightly heated. Park the forklift on a level... -
Page 31: Gear Oil Replacement
TRANSPORTATION AND STORAGE ECB16S-B/ECB18S-B 2.Dual drive type CODE PART NAME INFORMATION OIL DRAIN PLUG 20Nm CODE PART NAME INFORMATION OIL FILLER PLUG 20Nm FLUID DRAIN PLUG 20Nm OIL DIPSTICK PLUG 20Nm Gear Oil Replacement Gear Oil Replacement (Single Drive) 1. Gear Oil Replacement (Dual Drive) (1) Run the forklift until the driving axle gets lightly heated. -
Page 32: Wheel Removal And Installation
TRANSPORTATION AND STORAGE ECB16S-B/ECB18S-B MAST MAINTENANCE Wheel Removal and Installation Note For the three-point supported model, if replacing the rear wheel, you must first rotate the 2-stage Standard Mast Chain Adjustment wheel so that it faces rearward for easy removal. -
Page 33: Mast Cleaning
TRANSPORTATION AND STORAGE ECB16S-B/ECB18S-B Inner mast bottom height adjustment 150Nm (1) Tilt the mast to be on the vertical position, and then fully lower the mast. 150Nm (2) Loosen the upper nut (that some masts have) and the lower nut. -
Page 34: Mast Lubrication
TRANSPORTATION AND STORAGE ECB16S-B/ECB18S-B 2. Lubrication of side shifter < 1 > < 2 > Identify the lubrication nozzles of side shifters. Add lubricating oil through the nozzles until fresh lubricating oil overflows. 5.Order of adjusting 2-stage mast and carriage clearance （1）Clearance between the outer mast and the inner mast... -
Page 35: Hydraulic System Maintenance
If you need to switch to other types of hydraulic oils, contact (1) While adding oil, be careful to prevent dust and water from entering the oil tank. with the BYD forklift after sales service people. (2) Do not mix different types of hydraulic oil. -
Page 36: Return Filter Replacement
TRANSPORTATION AND STORAGE ECB16S-B/ECB18S-B Air Filter Replacement Return Filter Replacement Unscrew the cap of the air filter, check the air filter, replace it if necessary. (1) Place a clean cloth around the return oil filter. Open the cover of new air filter, install the cover after tightening with bolts. -
Page 37: Electric System Maintenance
TRANSPORTATION AND STORAGE ECB16S-B/ECB18S-B ELECTRIC SYSTEM MAINTENANCE TORQUE INSPECTION ON CRITICAL FASTENERS Warning Drive Axle and Motor Disconnect the battery before checking the electric system. 1.Dual drive type Electrical Wiring Inspection (1) Check connectors and tighten the loose parts. (2) Check electrical connectors for abnormality (for example, sign of burning). -
Page 38: Steering Axle
TRANSPORTATION AND STORAGE ECB16S-B/ECB18S-B Steering Axle Counterweight CODE PART NAME INFOR-MATION CODE PART NAME INFOR-MATION CODE PART NAME INFOR-MATION BOLT M24×110 600Nm BOLT M24×110 600Nm BOLT M16×70 200Nm Load Backrest Wheel 1.Dual drive type CODE PART NAME INFOR-MATION BOLT ASSY M14×30... -
Page 39: Mast
TRANSPORTATION AND STORAGE ECB16S-B/ECB18S-B SCHEMATICS Mast 1.Dual Drive Schematic of Braking System CODE PART NAME INFOR-MATION BOLT ASSY M14×60 130Nm 2.Single Drive Name Name Braking Fluid Reservoir Brake Master Cylinder Brake Pedal Oil Drain Hydraulic Schematic 1.Manual valve CODE PART NAME INFOR-MATION BOLT ASSY M14×45... -
Page 40: Schematic Of Electrical System
TRANSPORTATION AND STORAGE ECB16S-B/ECB18S-B Schematic of Electrical System Name Name Name Hydraulic Oil Pump Lift Cylinder Filter 1.Manual single drive Oil Pump Motor Speed Limiting Valve Hydraulic Oil Tank Hydraulic Steering Control Unit Multi-way Valve 2.Electro-hydro proportional valve 90BAR 210BAR... - Page 41 TRANSPORTATION AND STORAGE ECB16S-B/ECB18S-B 2.Manual dual drive 3.Electro-hydro proportional valve for dual drive ECB16S-B/ECB18S-B OM-ECB16/18S-B2019001-EN...
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Page 42: Other Information
Tel: 81-45-290-6550 Fax: 81-45-319-1506 Importer: BYD Auto Industry Company Limited Address: No.3009, BYD Road, Pingshan, Shenzhen, 518118, P.R.China Tel: +86-755-89888888 Fax: +86-755-84202222 Manufacturer: BYD (SHAOGUAN) CO.,LTD. Address:No.1, BYD Road, Zhenjiang Industrial Zone, Shaoguan, Guangdong, 512040, P.R.China Tel:+86-751-810 8888 www.bydforklift.com ECB16S-B/ECB18S-B...
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