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CROWN VERITY IBISB Owner's Manual

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Infinite Series
OWNERS MANUAL
2021
April 21, 2021
Page 1 of 69
MH64834

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Summary of Contents for CROWN VERITY IBISB

  • Page 1 Infinite Series OWNERS MANUAL 2021 April 21, 2021 Page 1 of 69 MH64834...
  • Page 2 DANGER: IF YOU SMELL GAS Shut off gas to the appliance. Extinguish any open flame. Open lid and doors and remove any storage cover(s). If the odor continues, keep away from the appliance and immediately call your gas supplier or fire department. Failure to follow these instructions could result in fire or explosion which could cause property damage, personal injury or death.
  • Page 3 Crown Verity is here to help. Should you ever have any questions about cooking with or caring for your Crown Verity product, please contact our customer...

  • Page 4: Understanding Compliance Ratings

    Crown Verity recognizes the commercial and residential distinctions but does not want to compromise commercial performance for residential compliance. As a result, the Infinite series has been designed to meet both the residential and commercial standards for outdoor cooking appliances.

  • Page 5: For Your Safety

    For your Safety WARNING: This appliance shall be used only in a well-ventilated space and shall not be used in a building, garage, or any other enclosed area. Ensure that the clearances to combustibles are adhered to as listed in this manual. WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death.

  • Page 6: Inspecting Your Shipped Appliances

    Inspecting Your Shipped Appliances IF SHIPMENT ARRIVES DAMAGED This product was carefully inspected and tested before leaving the factory. Upon acceptance of the shipment, all freight damage responsibility is relinquished by the freight carrier. VISIBLE LOSS OR DAMAGE • Be sure any visible damage to the carton is noted on the freight bill or express receipt and signed by the person making the delivery.
  • Page 7 When moving a Crown Verity appliance across uneven surfaces be cautious and move slowly. It is highly recommended that a carpet dolly is used to ensure no damage is caused to the structure of the cart. Failure to do so, will not be covered under the warranty.

  • Page 8: Table Of Contents

    Table of Contents Understanding Compliance Ratings ______________________________________________ 4 For your Safety _______________________________________________________________ 5 California Proposition 65 Warning _______________________________________________ 5 Inspecting Your Shipped Appliances ______________________________________________ 6 Unpacking and Assembly _______________________________________________________ 6 Table of Contents _____________________________________________________________ 8 Safe Operation ______________________________________________________________ 10 Before You Cook- Positioning Your Grill/Side Burner ________________________________ 12 Specifications and Installations _________________________________________________ 13 BUILT-IN INSTALLATIONS ___________________________________________________________ 14 CLEARANCE TO COMBUSTIBLES _____________________________________________________ 14...
  • Page 9 TYPES OF COOKING _______________________________________________________________ 46 Burner Adjustments __________________________________________________________ 47 Caring for Your Grill __________________________________________________________ 52 Troubleshooting _____________________________________________________________ 54 Contacting Crown Verity Customer Care__________________________________________ 56 Installation Checklist _________________________________________________________ 57 RESIDENTIAL LIMITED WARRANTY TERMS & CONDITIONS ________________________________ 58 COMMERCIAL LIMITED WARRANTY TERMS & CONDITIONS _______________________________ 60 Appendix “A”...

  • Page 10: Safe Operation

    Safe Operation This manual covers Crown Verity grill and side burner models listed below. Some features and options will vary based upon which model that you purchased. Read this manual thoroughly to ensure proper operations of the specific appliance model(s) purchased.
  • Page 11 • Do not obstruct any of the openings on the grill/side burner or otherwise obstruct the flow of combustion and ventilation air. Do not build the grill/side burner into any combustible structure that is closer than 12 inches (30.5 cm) from the sides and 18 inches (45.7 cm) from the back and top.

  • Page 12: Before You Cook- Positioning Your Grill/Side Burner

    • Be sure all control knobs are in the OFF position and the unit is cool before using any aerosol cleaner on it or near it. The chemical used for aerosol propellant could ignite in the presence of heat. Never use aerosol cleaner on the cooking surfaces. •...

  • Page 13: Specifications And Installations

    National Standard CAN/CGA B149.1&.2 - natural gas/ propane installation code. U.S.A.: must conform to national Fuel Gas Code, ANSI Z223.1/NFPA 54 edition. • Use only hoses, regulators and quick disconnects supplied by Crown Verity. • Maintain minimal clearances to combustible materials (See “Figure 1”).

  • Page 14: Built-In Installations

    BUILT-IN INSTALLATIONS The Crown Verity Built-In Grills and Side Burners are designed for easy installation into masonry enclosures. NOTE: Crown Verity built-in grill/side burners are intended either for installation in a built-in enclosure constructed of non-combustible materials or for an installation in a built-in enclosure constructed of combustible material when installed with an insulated jacket.

  • Page 15: Overhead Protection And Exhaust Removal

    OVERHEAD PROTECTION AND EXHAUST REMOVAL If installed under any combustible construction the cooking area over the grill/side burner MUST be covered with an exhaust hood. The hood must provide 6 inches (15.2 cm) of overhang on all exposed sides. The exhaust hood shall provide no less than 1,200 CFM for proper exhaust ventilation.
  • Page 16 FIGURE 2. EXHAUST HOOD REQUIREMENTS IBI36 with IBI36FDLT Light Package Shown All appliance covered by this manual are subject to the clearances shown in Figure 2. Page 16 of 69...

  • Page 17: Built-In Cut-Out Dimensions

    This measurements and dimensions detailed below are designed to assist with planning your outdoor kitchen. Due to continuing product innovation, specifications are subject to change without notice. Please reference the Manual for details on gas plumbing requirements, electrical specifications and the proper installation of your Crown Verity outdoor kitchen equipment. BUILT-IN GRILLS...
  • Page 18 FIGURE 3. REFERENCE DRAWING FOR CUT-OUT DIMENSIONS Page 18 of 69...

  • Page 19: Gas Connections

    NEVER CONNECT A GAS LINE DIRECTLY TO THE GRILL/SIDE BURNER. A PRESSURE RGULATOR MUST BE INSTALLED ON ALL GAS EQUIPMENT. ALL LOCAL CODES REQUIRE IT AND CROWN VERITY SUPPLIES THE CORRECT REGULATOR WITH YOUR GRILL. REMOVING OR FAILING TO INSTALL THE PRESSURE REGULATOR CAN RESULT IN FIRE AND SERIOUS PERSONAL INJURY AND WILL VOID THE WARRANTY.
  • Page 20 Never connect the grill to anything other than the fuel source indicated on the rating plate. Conversions are available for switching fuel sources. Contact Crown Verity or an authorized dealer for details. Conversion installation must be done by a licensed gas technician.

  • Page 21: Note To Gas Technician

    Replacement pressure regulators and hose assemblies must be the type specified by Crown Verity and installed by a licensed gas technician. For replacement parts, contact Crown Verity Customer Service at 1-888-505-7240. NOTE TO GAS TECHNICIAN WARNING: DO NOT perform any pressure tests on this appliance or the regulator supplied in excess of 1/2 PSIG.

  • Page 22: Liquid Propane Gas Requirements (20 And 30 Pound Cylinders)

    For safety and for proper use & care, you must leave this manual with the owner. Make sure you advise them to keep it for future reference. For technical assistance call the Crown Verity customer service desk at: 1-888-505-7240 or service@crownverity.com...
  • Page 23 (See “Figures 4-6”) for further detail. For built-in applications, not using a Crown Verity built-in cabinet, the propane cylinders must be integrally mounted. An integral mounting means shall be provided on the outdoor cooking gas appliance for mounting the LP gas supply cylinder(s).
  • Page 24 FIGURE 4. LP TANK RETENTION STRAP-GRILL/SIDE BURNER CABINET To connect the LP regulator hose assembly to the LP tank, first make sure the main valve on the tank is completely closed. Make sure also that the control valves on the grill are OFF.
  • Page 25 After connecting a fresh LP tank, you may need to purge air from the system. Before lighting, open the main valve on the tank. Turn one of the burner control valves on the grill/side burner to the HIGH position for about 15 seconds to purge air from the system.
  • Page 26 FIGURE 6. LP TANK RETENTION STRAP-MODULAR STORAGE CABINET. NOTE: 30 LBS. TANK SHOWN CAN ONLY BE USED WITH GRILLS THAT HAVE A BTU CAPACITY EQUAL TO OR GREATER THAN 80,000 BTU’s. TROUBLESHOOTING: If the large thermally sensitive coupling nut is exposed to temperatures above 115°- 150°C (240°...
  • Page 27 WITH PROPANE CYLINDER STORAGE. IMPORTANT: When installing the Crown Verity built-in cabinet with propane storage, the bottom of the cabinet there must be a minimum clearance of 2 in (50.8 mm) between the floor of the LP gas cylinder enclosure and the ground.
  • Page 28 WARNING: ENCLOSURE REQUIREMENTS FOR BUILT-IN GRILLS AND ACCESSORIES FOR YOUR SAFTEY, if not using a Crown Verity propane enclosure for a built-in application, you must provide the openings listed below for drainage, replacement air flow and cross ventilation for any storage area exposed to possible leakage from gas...

  • Page 29: Natural Gas Requirements

    The gas supply hose portion must be readily visible across its entire length for inspection. Removal or opening of an access plate(s) or door(s) without the use of tools for inspection purposes is considered acceptable. A gas appliance pressure regulator shall be installed in a location so that it will not attain a temperature in excess of that specified by the regulator manufacturer as determined during conduct of Clause 5.14, Wall, floor, and component temperatures, or Clause 5.21.5, as applicable per Standard ANSI Z83.11/CSA 1.8.
  • Page 30 FIGURE 8. NATURAL GAS CONNECTION FOR FIXED MODULAR AND NON- MODULAR MOBILE GRILLS AND SIDE BURNERS Page 30 of 69...
  • Page 31 FIGURE 9. NATURAL GAS AND BULK PROPANE CONNECTION FOR BUILT IN GRILLS AND SIDE BURNERS WARNING: For Natural Gas Models: Your appliance is designed to operate on natural gas (NG) pressure regulated at 4” water column. The regulator supplied with the grill is set to this pressure and must be used.
  • Page 32 • In no case should an inlet pipe less than 3/4” inside diameter or 1” outside diameter ever be used to connect this product. • Calculate the total BTU output of all equipment and refer to (See Appendix “B” for further details) for allowable run distances for 3/4 inch pipe.

  • Page 33: Bulk Supply Liquid Propane Gas Requirements

    (LP) gas are orificed differently than units configured for natural gas (NG). For appliances configured for use with bulk LP tanks, a regulator is not supplied. To purchase these options, please contact Crown Verity at 1-888-505-7240.
  • Page 34 For the mobile, Non-Modular Grill models, IE30, IE36,IE42 and IE36I, the gas supply connection is positioned inside the cabinet on the right hand back rear corner. The grills are equipped with a with a 10 foot (3 m) hose and quick-connect fitting. The regulation of gas from the bulk tank must be adjusted to 11.0 inches W.C., refer to the appliances rating plates in appendix “A”...

  • Page 35: Gas Conversion Kits

    Gas Conversion Kits Gas conversion kits are available from Crown Verity to allow the grill to operate on either Natural gas or LPG. These kits should be installed by a qualified gas technician. The kits come with complete installation instructions. These instructions should be read completely and fully understood before installing the conversion kit.

  • Page 36: Electrical Connections - For Appliances Equipped With A Lighting Package

    Regulator fitting(s) and cylinder connections. All hose connections. Soap bubbles will appear at any connections with a leak. Turn OFF the gas supply and tighten any leaky connections. Recheck, applying more mild soap solution. IMPORTANT: Do not use the appliance if any leaks cannot be stopped. Turn off the gass supply valve, remove any gas cylinder and call a licensed gas appliance service technician for proper repairs.

  • Page 37: Warning! Natural Hazard - Spiders

    CONNECTION TO AC Installation requires an outdoor 120VAC 15A GFI (Ground Fault Interrupter) electrical outlet adjacent to the appliance. The GFI outlet features an internal breaker that reduces shock hazard. This type of outlet should be installed by a qualified electrician either inside the island enclosure for built-in units, or near the location where a free-standing unit will be used.

  • Page 38: General Operating Procedures

    General Operating Procedures The grill/side burner reach operating temperatures in approximately 5-8 minutes but may vary depending on environmental conditions. For compliance requirements, the temperature gauge for the grill is specific to the air temperature. There is not a direct correlation between the grill air temperature and the grate temperature, so the actual values will differ.

  • Page 39: Pre-Grill Checklist

    The hose must be replaced prior to using the unit. Replace the hose assembly with the exact type specified by Crown Verity. If you do not smell gas, shut everything off and have a qualified technician service the appliance.

  • Page 40: At Each New Season

    Clean and inspect the gas hose. If there is evidence of abrasion, wear, cuts or leaks, do not use the grill. The hose must be replaced prior to using the unit. Replace the hose assembly with the exact type specified by Crown Verity. Lighting Your Grill...
  • Page 41 Press down and hold the piezo ignition button (See “Figure 11”) to engage the electronic ignition and light the pilot tube. Confirm that the pilot is lit by looking down through the cooking grates. You will be able to feel heat coming up to the cooking surface also. (Do Not touch the cooking grate while feeling for heat as the surface could cause burns) •...
  • Page 42 FIGURE 11B. VALVE POSITIONS SIDE BURNER WITH LIGHT FIGURE 12A. VALVE POSITIONS GRILLS WITHOUT LIGHT PACKAGE Page 42 of 69...

  • Page 43: Manual Lighting Procedure

    FIGURE 12B. VALVE POSITIONS SIDE BURNER WITHOUT LIGHT PACKAGE MANUAL LIGHTING PROCEDURE: • Open the grill roll dome. • Make sure the main burner valve is the OFF position (See “Figures 11 and 12”). • Turn the main gas supply on and wait 15 seconds. •...
  • Page 44 FIGURE 13. MANUAL LIGHTING FIGURE 14. BURNER Page 44 of 69...

  • Page 45: Grilling In Windy Conditions

    For outdoor grills to sear and grill steaks they have high performance burners that require constant, steady supply of fresh air to mix with the fuel. Your Crown Verity grill pulls air in through the front of the grill. Using your grill in windy conditions can disrupt the front to back air flow (See “Figure 15”).

  • Page 46: Basic Grilling

    Please note, the surface temperature can be up to 200 degrees higher. TYPES OF COOKING Your Crown Verity grill has the capabilities of creating a range of heat intensities. By varying the heat output, the number of burners used and the position of the hood, you can create either direct or indirect heat or a combination of both.

  • Page 47: Burner Adjustments

    This is a dangerous condition. The grill should NOT be used until the problem is rectified. If you are not comfortable addressing the issue yourself, please hire a licensed technician or contact Crown Verity Service at 1-888-505-7240. TO CLEAN THE AIR SHUTTER: Turn off the gas supply shutoff valve or close the main valve on the LP cylinder.
  • Page 48 FIGURE 16. FACE REMOVAL The shutter is located at the end of the burner tubes closest to the gas orifice (See “Figure 18” for further details). Use a flashlight to view the screened openings of the air shutter from and remove any obvious obstructions from the screen protecting the air shutter.
  • Page 49 With the roll dome open, remove the pins located at the far end of the burner assemblies. Slide the burner gently to either the right or left to disengage them from the retaining bracket. Once clear, lift the burner up and pull it back and away from the back side of the gas valve (See “Figure 17”...
  • Page 50 IMPORTANT: Always ensure that the brass orifices are inserted into the holes in the ends of the air shutters and centered (See “Figure 18” for further details). FIGURE 18. ORIFICE ACCESS AND ALIGNMENT Turn on the gas supply valve or open the main valve on the LP cylinder. Following the lighting instructions (See INDEX:”...
  • Page 51 If the flames are mostly yellow or are noisy and lift off the burner ports, rotate the air shutter to progressively reduce the amount of air entering the venturi. Continue to close the air shutter until the flame no longer lifts from the burner. For a sooty flame, progressively open the air shutter until the flame burns cleanly.

  • Page 52: Caring For Your Grill

    Caring for Your Grill STAINLESS STEEL CARE: The Crown Verity Grills is built from 304 stainless steel, which is a high-quality, non- magnetic stainless steel that is very corrosion resistant. It is also a highly sanitary surface. The stainless steel components of your grill are warranted for life against structural deterioration or failure (See INDEX: “Commercial and Residential Warranty”...
  • Page 53 Clogged orifices create a dangerous condition that must be resolved before the grill may be used. If you are not entirely comfortable with the procedure, please use a licensed technician or contact Crown Verity customer service at 1-888-505-7240 The orifices can be accessed once the burners are removed. Remove the brass orifice using a 1/2 inch ratcheting socket wrench (See “Figure 18”...

  • Page 54: Troubleshooting

    Troubleshooting The troubleshooting tips here are for general information only. The information may save you the trouble of a service call. If your grill requires service, contact Crown Verity customer service at 1-888-505-7240. GRILL WON’T LIGHT: The grill/side burners are equipped with an electronic ignition system.
  • Page 55 SMELL OF GAS WHILE COOKING IF YOU SMELL GAS WHILE THE GRILL IS OPERATING, IMMEDIATELY TURN OFF ALL BURNERS AND SHUT OFF THE MAIN FUEL SUPPLY. • Perform a leak test (See INDEX: “Leal Test Procedure” for further details). • Check for blockages (See INDEX: “Caring for Your Grill”...

  • Page 56: Contacting Crown Verity Customer Care

    Pull the old bulb out without twisting and replace holding the new bulb with a paper towel or cloth to hold the bulb. Contacting Crown Verity Customer Care Before calling Crown Verity Customer Care, please make sure you have the following information: •...

  • Page 57: Installation Checklist

    Installation Checklist Installer should initial next to each item:  Specified clearances maintained.  Initial assembly completed — all tape and internal packaging removed.  Grease/water tray installed.  Burner knobs installed.  Cooking grates installed.  Igniter starts pilot tubes when button is depressed. ...

  • Page 58: Residential Limited Warranty Terms & Conditions

    Commercial & Residential Warranty RESIDENTIAL LIMITED WARRANTY TERMS & CONDITIONS This warranty is limited to products manufactured by Crown Verity Inc., to the original purchaser, commencing on the date of purchase and is valid only with a proof of purchase. This warranty page and its coverage only applies to Infinite SeriesTM, Estate SeriesTM and PRO SeriesTM grills.
  • Page 59 Limited One-Year Warranty: For a period of one (1) year from the original date of purchase, Crown Verity will replace, or repair parts found to be defective at no cost to the original purchaser. This includes the cost of shipping replacement parts and, where necessary, service labor at prevailing local rates by a Crown Verity authorized service person.

  • Page 60: Commercial Limited Warranty Terms & Conditions

    Units used in a commercial application. Refer to our Commercial Warranty. COMMERCIAL LIMITED WARRANTY TERMS & CONDITIONS This warranty is limited to products manufactured by Crown Verity Inc., to the original purchaser, commencing on the date of purchase and is valid only with a proof of purchase. The warranty covers defects in material and workmanship under normal use, providing that: The equipment is properly installed per Crown Verity’s Operator’s Manual and by a...
  • Page 61 Limited One-Year Warranty: For a period of one (1) year from the original date of purchase, Crown Verity will replace, or repair parts found to be defective at no cost to the original purchaser. This includes the cost of shipping replacement parts and, where necessary, service labor at prevailing local rates by a Crown Verity authorized service person.
  • Page 62 WARRANTY EXCLUSIONS The Crown Verity warranty does not apply to labor or repairs required for: • Batteries, fuses, and other wearable items • Door adjustments and or lid adjustments • Tightening of screws or fasteners • Damage in shipment •...
  • Page 63 Appendix “A” GRILL RATING PLATE Page 63 of 69...
  • Page 64 Appendix “A” Cont’d BUILT-IN RATING PLATE Page 64 of 69...
  • Page 65 Appendix “A” Cont’d SIDE BURNER RATING PLATE Page 65 of 69...
  • Page 66 5,500 14,750 5,500 14,750 79,250 BTU Side Burners: Table 2 BTU’s BTU’s Total BTU’s LP Burner NG Burner NG/LP Orifice - 58 Orifice - 52 IBISB 12,000 12,000 24,000 IBISC-SB 12,000 12,000 24,000 ICM-SB 12,000 12,000 24,000 IE36I (SB) 12,000...

  • Page 67: Exploded Parts View

    Exploded Parts View Page 67 of 69...

  • Page 68: Grill Parts List

    Grill Parts List ITEM DESCRIPTION PART NUMBER HANDLE END CAP ZCV-EMC-RD-1014 HANDLE INSERT ZCV-EMC-RD-1000 DOME GROMMET ZCV-MS35489-1X DOME RETAINER PIN ZCV-2020 DOME NAME PLATE ZCV-2003-16 DOME THERMOMETER ZCV-2005 DOME HANDLE ZCV-EMC-RD36-3-1002 OUTER DOME ASSEMBLY ZCV-EMC-RD36-5-1000 BUN RACK CV-ABR-36/72 INNER DOME ASSEMBLY ZCV-EMC-RD36-6-1000 RH BUN RACK BRACKET ZCV-EMC-RD-1009...
  • Page 69 SPRING RETAINER ZCV-EMC-RDSA-6 .250-20 COUNTERSUNK SCREW ZCV-8084 DOME LIGHT HOUSING ZCV-EMC-RDSA-8 DOME LIGHT COVER ZCV-EMC-RDSA-7 DOME LIGHT ZCV-EMC-RDSA-9 LH BUN RACK BRACKET ZCV-EMC-RD-1010 SPRING ASSIST HOUSING ZCV-EMC-RDSA-1 .250-20 PAN HEAD SCREW ZCV-2196 .375 LOCK WASHER ZCV-2010 .375-16 LOCKING NUT ZCV-8081 Page 69 of 69...

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