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Omcan TC-520 Operation Manual

Table top vacuum packaging machine
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TC-520
Top Vacuum Packaging Machine
Table
Operation Manual
Version 6.9.1
1915 E. Acacia Street, Ontario, CA91761, U.S.A
TEL
: 1-909-923-3888
FAX : 1-909-923-3588
http://www.promarksvac.com
S/N:
QC SIGNATURE:

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  • Page 1 TC-520 Top Vacuum Packaging Machine Table Operation Manual Version 6.9.1 1915 E. Acacia Street, Ontario, CA91761, U.S.A : 1-909-923-3888 FAX : 1-909-923-3588 http://www.promarksvac.com S/N: QC SIGNATURE:...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS 1. SAFETY ........................1 1.1 SAFETY RECOMMENDATIONS ................1 1.2 PERSONAL SAFETY ....................2 1.3 FOOD SAFETY ......................3 2. INSTALLATION ..................... 4 2.1 UNPACKING ........................4 2.2 MOVING THE MACHINE ................... 4 2.3 MACHINE SPECIFICATIONS ..................5 2.4 ENVIRONMENT REQUIREMENTS ................
  • Page 3 7.4.4 SEAL BAR DIAGRAM (TB) ................37-38 7.5 ELECTRICAL BOX ....................... 39 　 Explanation of Abbreviations (F) Front Seal (LR) Left & Right Seal (FC) Front Seal with Hot Wire Cut-off (LRC) Left & Right Seal with Hot Wire Cut-off...
  • Page 4 General This owner’s manual contains information relating to your Promax/ Promarks machine. It will provide you with basic information concerning both operation and maintenance of your new machine. Please read it carefully as failure to do so may result in bodily injury and / or damage to the equipment. Please fill in the information below.

  • Page 5: Safety

    1. SAFETY 1.1 SAFETY RECOMENDATIONS Unsafe practices or unauthorized modifications of machine could result in accidents or property damage. For safe installation, operation, handling and maintenance, please strictly follow the simple safety rules stated below and take precautions. Failure to follow these safety rules and take necessary precautions can result in serious injury or death as well as cause damage to the equipment.

  • Page 6: Personal Safety

    1.2 PERSONAL SAFETY Please read and understand this operation manual before using this equipment. Failure to follow the operating instructions may result in personal injury or damage to the machine. The following procedures and guidelines must be observed to avoid problems that can result in property damage, personal injury or death.

  • Page 7: Food Safety

    1.3 FOOD SAFETY While many Promax / Promarks machines are used in applications involving vacuum packaging and vacuum cooking, there are inherent risks associated with these techniques that can result in serious illness or death to the consumer of the food product. Therefore if you are using your machine for food applications, you must consult a qualified food technician or specialist in vacuum / modified atmosphere (M.A.P.) to review the safety of your application.

  • Page 8: Installation

    2.INSTALLATION 2.1 UNPACKING  Carefully remove the cardboard outer shell by cutting the retaining straps then removing the top and then the side panels.  Inspect the machine carefully for any hidden shipping damage. Notify the shipping company right away if any damage is observed. ...

  • Page 9: Machine Specifications

    2.3 TC-520 SPECIFICATION 2.4ENVIRONMENT EQUIREMENTS The machine will be difficult to start if the air temperature is very low. This is caused by the increase in the vacuum pump’s oil viscosity due to the low temperature. To prevent this, please set...

  • Page 10: Check Oil Level

    2.5 CHECK OIL LEVEL Check the oil level only when the machine is not in operation and all vacuum built up in the chamber has been vented. Be aware that the oil may be very hot and avoid all contact. Checking the Oil Level * Check the oil level on a daily basis * When checking the oil level use the sight gauge shown in figure 1 below.

  • Page 11: Operation

    3. OPERATION 3.1 VACUUM SETTING GUILDLINES Products Vacuum time/Sec. Storage life when stored at 2 ~ 6 ℃/day Fresh meat Pork Beef Meat with liquid 15 ~ 30 Pasta 3 ~ 9 Sliced sausage Cold cuts 10 ~ 21 3.2 BASIC OPERATING INSTRUCTIONS 　...

  • Page 12: Operation Of The Pa-01 Analog Control Panel

    3.4 Operation of the Model PA-01 Analog Control Panel On the model PA-01 analog control panel you will see four (4) dials from left to right they are vacuum, gas, seal and cool (Refer to Fig. 3 below). When setting these dials to accomplish your intended cycle please keep in mind that the reference numbers around each dial are only to be used as a reference as they do not equate to seconds.

  • Page 13: Operation Of The Pd-01 Digital Control Panel

    3.5 Operation of the Optional PD-01 Digital Control Using the touch up/down touch pads (Refer to Fig. 4 below) set the time for the vacuum, gas , and seal and cool as indicated below. The times indicated in the digital display are in seconds. Important note: the settings indicated below represent a starting point only and you will need to perform adequate testing to determine the exact settings needed for your product.

  • Page 14: Daily Cleaning

    D. Pressure Bar Rubber: On TC and some SC machines this is the rubber part found in the lid of your machine that meets with the seal bar when the machine is in operation. In other SC machines and in all DC machines this is the rubber part that is located on the chamber’s base that meets with the seal bar when the machine is in operation.
  • Page 15 b. Seal bars are located in the lid on larger SC Series machines and all DC Series machines. 2. Remove the screws that hold the Teflon holding strap in place. Refer to Figure A on the next page. 3. Remove the old Teflon cover. 4.

  • Page 16: Maintenance Interval Chart

    4.4 MAINTENANCE INTERVALS AND CHECK ITEMS Maintenance Intervals/ Daily Yearly Biyearly 3 ~ 5 years Note Bimonthly Quarterly Check items Keep the vacuum lid open after finished working and let vacuum pump running about 15 minutes. Check the oil level Check the sound of motor Oil come out from...

  • Page 17: Troubleshooting

    5. TROUBLESHOOTING 5.1 Problems and Corrections Problem and Corrections - Review installation procedure section to ensure the installation is correct. If correct, the troubleshooting chart below lists possible problems, causes, corrections, and reference guide. Problem Cause Correction Control panel is under normal The KM1, QM1, MCB1, Check each part and turn on the function, but vacuum pump...
  • Page 18 Problem Cause Correction No or improper sealing. Insufficient pressure. Sealing Replace it. Tighten it. Pressure NOTE : Please do not adjust transformer is damaged. Teflon bar is damaged, replace it. sealing longer than regular time, tape or silicone rubber is Replace it.

  • Page 19: Drawings

    6 DRAWINGS 6.1 PNEUMATIC DIAGRAM (F)

  • Page 20: Pneumatic Diagram(Lr)

    6.2 PNEUMATIC DIAGRAM (LR)

  • Page 21: Electrical Diagram

    6.3 ELECTRICAL DIAGRAM...

  • Page 22: Fabrication

    7. FABRICATION 7.4 LID DIAGRAM 7.2 VACUUM CHAMBER 7.3 SEALING BAR 7.1 BODY 7.5 ELECTRICAL BOX...

  • Page 23: Body Diagram

    7.1 BODY Body Diagram TC52101A01...
  • Page 24 7.1-TC52101P00 PART NO. DESCRIPTION NOTE TC52121000 Frame TC52122000 Back door ETC52F0211110 TC520F21 PUMP 1φ110V VA04120000 Vibration absorber foot 2883340 Door latch - r MS-733-2 2874045 Control panel 28704940 Button guard 2870048 Mushroom bolt screw 29135564 Vacuum gauge 10 29090426 Copper PU adapter 11 VA04110000 PCB mounting plate 12 2703307...

  • Page 25: Vacuum Chamber Diagrams

    7.2.1 VACUUM CHAMBER DIAGRAM-F Vacuum Chamber Diagram TC52231A00...
  • Page 26 7.2.1-TC52231P00 PART NO. DESCRIPTION NOTE TC52201001 Vacuum chamber TC52210000 Hex busing block holder TC52211000 Hex busing block holder TC52212000 Sealing bar plate VA04213000 Sealing bar holder TC52214A00 Pressure bag TC52219000 Pressure bag holder TC52274A00 Sealing bar - bottom ( F ) TC52220A00 Sealing bar - bottom (F-C ) TC52223000...
  • Page 27 7.2.1-TC52231P01 PART NO. DESCRIPTION NOTE 36 29090312 L type adapter VSL-8 x PT1/4 37 VA04250010 Plate, Distributing connectorn 38 VA04250000 Distributing connectorn 39 TC52307000 PE lid holder 40 TC52308000 Cover 41 27011551 Round head screw M6 x 35 42 2705302 Split lock washer M6 43 2707204 Hex nut M6...

  • Page 28: Vacuum Chamber Diagram(Lr)

    7.2.2 VACUUM CHAMBER DIAGRAM-LR Vacuum Chamber Diagram TC52201A00...
  • Page 29 7.2.2-TC52201P00 PART NO. DESCRIPTION Q'TY NOTE TC52201001 Vacuum chamber TC52210000 Hex busing block holder TC52211000 Hex busing block holder TC52212000 Sealing bar plate VA04213000 Sealing bar holder TC52214A00 Pressure bag TC52219000 Pressure bag holder TC52274A00 Sealing bar - bottom ( LR ) TC52220A00 Sealing bar - bottom ( LR-C ) TC52223000...
  • Page 30 7.2.2-TC52201P01 PART NO. DESCRIPTION NOTE 36 29090312 L type adapter VSL-8 x PT1/4 37 VA04250010 Plate, Distributing connectorn 38 VA04250000 Distributing connectorn 39 TC52307000 PE lid holder 40 TC52308000 Cover 41 27011551 Round head screw M6 x 35 42 2705302 Split lock washer 43 2707204 Hex nut M6...

  • Page 31: Sealing Bar Configuations

    7.3.1 SEALING BAR-STANDARD DIAGRAM-FLR Sealing Bar-Standard Diagram TC52274A00...
  • Page 32 7.3.1-TC52274P00 PART NO. DESCRIPTION NOTE TC52274000 Sealing bar VA04271000 Sealing element holder 3200958 Teflon tape,16mm 2825060003 Sealing element ,16mm VA04277000 Spring 2704617 Socket set screw M4 x 10 TC52225000 Teflon tape 45 x t0.45 x L540 2703304 Round head screw M4 x 6 TC52226000 Teflon tape plate 10 2703310...

  • Page 33: Seal Bar Diagram(Fc)

    7.3.2 SEALING BAR-STANDARD DIAGRAM-FLR-C Sealing Bar-Standard Diagram TC52220A00...
  • Page 34 7.3.2-TC52220P00 PART NO. DESCRIPTION NOTE TC52220000 Sealing bar VA04221000 Heating band holder 3200955 Teflon tape,16mm 2824050265 Sealing element for seal 2827130012 Sealing element for cut 2704617 Socket set screw M4 x 10 TC52225000 Teflon tape 45 x t0.45 x L540 2703304 Round head screw M4 x 6 TC52226000...

  • Page 35: Lid Diagrams

    7.4.1 LID DIAGRAM-F Lid Diagram TC53314A01...
  • Page 36 7.4.1-TC52314P00 PART NO. DESCRIPTION NOTE TC52314002 Vacuum lid 3114459 Lid gasket VA04303001 Binding post screw VA04310000 Spacer TC52311000 Sealing bar - top TC52312000 Sealing silicone 2740209 Handle bar TC52313001 Window frame TC52208000 Spring 10 TC28325000 Washer 11 2700402 Hex head screw M6 x 16 12 2702086 Hex head screw M6 x 30 13 2705151...

  • Page 37: Lid Diagram(Tb)

    7.4.2 LID DIAGRAM-LR Lid Diagram TC52301A01...
  • Page 38 7.4.2-TC52301P00 PART NO. DESCRIPTION NOTE TC52301002 Vacuum lid 3114459 Lid gasket VA04303000 Binding post screw VA04310000 Spacer TC52311000 Sealing bar - top TC52312000 Sealing silicone 2740209 Handle bar TC52313001 Window frame TC52208000 Spring 10 2740174 O-ring 11 2700402 Hex head screw M6 x 16 12 2702086 Hex head screw M6 x 30 13 2705151...
  • Page 39 7.4.3 LID DIAGRAM-TB Lid Diagram TC52301A04...
  • Page 40 7.4.3-TC52301P01 PART NO. DESCRIPTION NOTE TC52301002 Vacuum lid 3114459 Lid gasket VA04303000 Binding post screw TC52321000 Holder -sealing bar TC52311000 Sealing bar - top TC52374A00 Sealing silicone 2740209 Handle bar TC52313001 Window frame TC52208000 Spring 10 2740174 O-ring 11 2700402 Hex head screw M6 x 16 12 2702086 Hex head screw M6 x 30...
  • Page 41 7.4.4 SEALING BAR-STANDARD DIAGRAM-TB Sealing Bar-Standard Diagram TC52374A00...
  • Page 42 7.4.4-TC52374P00 PART NO. DESCRIPTION Q'TY NOTE TC52374000 Sealing bar VA04271000 Sealing element holder S022102 Teflon tape , 16mm 2827010064 Sealing element, 6mm VA04277000 Spring 2704617 Socket set screw M4 x 10 VA05225000 Teflon tape 430 x 45 x 0.45 2703304 Round head screw M4 x 6 VA04226000 Teflon tape plate...
  • Page 43 7.5 ELECTRICAL BOX(1Φ110V 50/60HZ) ITEM PART NO. DESCRIPTION SPECIFICATION Q’TY NOTE 2810739 Contactor 3A1a CN-11-B5 (AC24V) 2810758 Contactor CU-18/4P-4A (AC24V) 2811538 Overload Relay RHU-10K1 (11.3~16A) 2890047 Fuse 20mm 0.5A 2890063 Fuse 20mm 4A 2890069 Fuse 20mm 25A 2801734 Breaker FAZ-C32/1 2833328 Time Relay ANLY AMY-2 6S (AC24V)

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