Sonotec BS20 Operating Manual

Sonotec BS20 Operating Manual

Broadband structure-borne sound & temperature sensor for the sonaphone handheld unit
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Operating Manual
BS20
Broadband structure-borne sound & temperature sensor for the SONAPHONE handheld unit
Translation of the German Original
Revision: 2.1 | 2023-04-27

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Summary of Contents for Sonotec BS20

  • Page 1 Operating Manual BS20 Broadband structure-borne sound & temperature sensor for the SONAPHONE handheld unit Translation of the German Original Revision: 2.1 | 2023-04-27...
  • Page 2: Table Of Contents

    3.4 Sensor construction ...................... 10 Sensor identification ..................... 12 3.6 Accessories ........................13 3.6.1 Long waveguide 150 mm BS20-4 ..............13 3.6.2 Magnetic waveguide BS20-3 ................14 3.6.3 Set of wrenches ....................14 Operation of the sensor ....................15 Mounting and removing waveguides ................15 Connecting the sensor ....................
  • Page 3: Introduction

    Operating Manual | 1 Introduction BS20 1 Introduction This section is intended to explain function, structure and representations of this documentation to simplify handling of this documentation. Notes on this documentation Purpose This documentation constitutes an integral part of the product and contains important advice on safe operation as well as all information on intended and efficient use.
  • Page 4: Identification Of Warning Instructions

    Operating Manual | 1 Introduction BS20 1.3 Identification of warning instructions Classes of danger, signal words and colors This documentation contains warnings regarding hazards of different classifications. These classes are characterized by signal words and colors. They include the following:...
  • Page 5: Safety Instructions

    Operating Manual | 2 Safety instructions BS20 2 Safety instructions This section contains safety information relating to the protection of persons as well as safe and fault-free operation. All user groups of the product must be aware of and follow these safety provisions.
  • Page 6: Personnel And Qualifications

    Operating Manual | 2 Safety instructions BS20 2.3 Personnel and qualifications Basic requirements The product must only be used by operators that have completely read and understood the safety instructions and all documents of the user documentation. Personnel undergoing training or instructions or persons taking part in general vocational training programs may only operate the device under the continuous supervision of operating or technical personnel.
  • Page 7: Use Of The Product

    Do not use the product and its accessories if they display functional errors and/or visible damage. • Only connect the product to approved equipment received from SONOTEC GmbH or its sales partners. • The product adheres to the protection class given in the technical specification and is not protected against water.
  • Page 8: Modifications And Alterations

    Spare parts and accessories Spare parts and accessories must comply with the technical requirements specified by SONOTEC GmbH and its suppliers. Whenever original parts are used, compliance is given. 8 / 30 Revision: 2.1 | 2023-04-27...
  • Page 9: Description Of The Sensor

    Integrated LED lights facilitate locating test sites. 3.2 Prohibited use Any use not approved by SONOTEC GmbH is prohibited and may lead to injury or damage to property. SONOTEC GmbH accepts no liability for damage caused by prohibited use of the product.
  • Page 10: Working Principle

    The LED lights act as a torch light, making it easier to couple the sensor with test points in poorly lit environments. 3.4 Sensor construction Operating elements Figure 1: Operating elements of the BS20 Description/function Increases the volume of the acoustic playback. Starts/stops a measurement value recording.
  • Page 11 Operating Manual | 3 Description of the sensor BS20 Sensor elements Figure 2: Sensor elements of the BS20 Description/function LED lights (torch light) Ultrasonic transducer – coupling surface with internal thread M5 Infrared temperature sensor Connections Figure 3: Connections of the BS20...
  • Page 12: Sensor Identification

    Operating Manual | 3 Description of the sensor BS20 3.5 Sensor identification Identification plate Figure 4: Identification plate with its components Identification Manufacturer’s address Sensor ID Serial number CE marking Disposal symbol (see "7 Disposal", page 28) 12 / 30...
  • Page 13: Accessories

     The frequency characteristic varies depending on the used equipment and/or the coupling mode. Always use the same equipment and/or coupling mode for recurring comparison measurements. 3.6.1 Long waveguide 150 mm BS20-4 Application Tests at test points that are hard to reach and on hot surfaces...
  • Page 14: Magnetic Waveguide Bs20-3

    Description In order to ensure usable measurement results for long-term or comparative measurements, a uniform contact pressure is required. The magnetic waveguide BS20-3 is available for this application. After coupling at the measurement point, the magnetic coupling ensures uniform recording of the ultrasonic signals.
  • Page 15: Operation Of The Sensor

    Incorrect mounting and removal of the waveguides may cause damage on the sensor or the waveguides and lead to faulty measurement values. • Always use the wrench set BS20 for mounting and removal of the waveguides. • When mounting a waveguide, make sure to securely screw and tighten den waveguide in the sensor mount.
  • Page 16 Operating Manual | 4 Operation of the sensor BS20 Tighten the waveguide on the sensor by using the open-end wrench. Removal Insert the sensor in the sensor mounting with the sensor buttons pointing downwards. Loosen the waveguide on the sensor by using the open-end wrench.
  • Page 17: Connecting The Sensor

    Operating Manual | 4 Operation of the sensor BS20 4.2 Connecting the sensor ATTENTION Risk of damage to sensor and/or sensor cable! When connecting the sensor, always mind the red markings on the sockets of the sensor and the SONAPHONE handheld unit as well as the sensor cable.
  • Page 18: Operation Via Sensor Buttons

    Operating Manual | 4 Operation of the sensor BS20 4.3 Operation via sensor buttons Measurements may be controlled either via the touch screen of the SONAPHONE handheld unit or the sensor buttons. The sensor buttons provide the following functions: •...
  • Page 19: Using The Sensor For Measurements

    Operating Manual | 4 Operation of the sensor BS20 4.4 Using the sensor for measurements Correct and reproducible measurement results depend on: • selection of an appropriate point of measurement, • selection of the appropriate waveguide and equipment, • correct alignment and positioning of the sensor depending on the used waveguide as well as •...
  • Page 20: Ultrasonic Measurements

    Operating Manual | 4 Operation of the sensor BS20 4.4.2 Ultrasonic measurements With long waveguide Position the sensor as vertically as possible on the surface of the test object. Press the sensor against the object with sufficient and consistent pressure.
  • Page 21 Operating Manual | 4 Operation of the sensor BS20 Coupling Select a suited point of measurement on the object (see "4.4.1 Requirements on the point of measurement", page 19).  On uneven surfaces, a mounting pad (article number: 300 01 0104) may be glued to the point of measurement for coupling the sensor.
  • Page 22 Operating Manual | 4 Operation of the sensor BS20 Uncoupling ATTENTION Risk of sensor damage/destruction by incorrect uncoupling! Always uncouple the sensor according to the following instructions. Carefully tilt the sensor from the point of measurement. Carefully pull the sensor from the point of measurement.
  • Page 23: Temperature Measurements

    Operating Manual | 4 Operation of the sensor BS20 4.4.3 Temperature measurements Emissivity The temperature sensor has been calibrated on a black body emitting the maximum possible temperature (100 % radiation → emissivity ε = 1). As the emission characteristics of the measuring objects' surfaces differ, this must be considered for contactless temperature measurement.
  • Page 24 Operating Manual | 4 Operation of the sensor BS20 Measuring area with long waveguide Measuring area with magnetic waveguide Further information For recording temperature measurements, please also see the following descriptions and/or instructions: Within this user documentation • Operation via sensor buttons Within the user documentation of the corresponding measurement application •...
  • Page 25: Cleaning And Maintenance

    ATTENTION Check the compatibility of used cleaning agents! The compatibility of all cleaning agents with used materials and colors must be confirmed and approved by SONOTEC GmbH or the respective supplier. Unsuitable cleaning agents Do not clean the product with: •...
  • Page 26: Technical Data

    Operating Manual | 6 Technical data BS20 6 Technical data General data Article number 200 01 0300 Dimensions (L × W × H) see technical drawing Weight 140 g (without accessories) Electrical connection LEMO 0B (4-pole) Acoustic data Frequency range 15 …...
  • Page 27 Operating Manual | 6 Technical data BS20 Order details Scope of delivery • Broadband structure-borne sound & temperature sensor BS20 • Calibration certificate Technical drawing 27 / 30 Revision: 2.1 | 2023-04-27...
  • Page 28: Disposal

    Operating Manual | 7 Disposal BS20 7 Disposal Recycling and taking back of used equipment Electrical and electronic devices may pose a risk to health and the environment if disposed of incorrectly. They cannot therefore be disposed of as domestic waste according to WEEE Directive 2012/19/EU (Waste Electrical and Electronic Equipment Directive).
  • Page 29: Warranty

    Warranty During the warranty period, SONOTEC GmbH will eliminate all deficiencies caused by material or manufacturing faults free of charge. SONOTEC GmbH will at its own discretion offer warranty by reparation or replacement of faulty products. Exceptions Internal accumulators as well as damage caused by unintended use, by wear or by manipulation of the product are exempt from warranty.
  • Page 30: Manufacturer Information

    © SONOTEC GmbH All rights reserved. All contents of this document are property of SONOTEC GmbH and are protected by copyright. Duplication, modification and/or distribution in any form, particularly for reprint, for photographic, mechanical or electronic reproduction or in the form of saving in data processing systems or data networks is forbidden without written approval by SONOTEC GmbH.

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