Flott SB 30 NC Plus Operating Manual
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Flott SB 30 NC Plus Operating Manual

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OPERATING
MANUAL
SB 30 NC Plus
SB 40 NC Plus
SB 40 NC FB Plus

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Summary of Contents for Flott SB 30 NC Plus

  • Page 1 SB 30 NC Plus SB 40 NC Plus OPERATING SB 40 NC FB Plus MANUAL...
  • Page 2 Contents For your information! The original version of this operating manual was drafted in German. All ver- sions of this operating manual in other foreign languages are exclusively translations of the original German operating manual. 1 4 / 0 3 / 2 0 2 3 2 3 0 8 6 1...

  • Page 3: Table Of Contents

    Contents Contents Contents Introduction Column drill press ...................... 7 1.1.1 Technical data .................... 7 1.1.2 Column drill press type plate ..............8 1.1.3 Proper use ....................9 1.1.4 Improper use ....................9 Legal provisions......................10 1.2.1 Liability ..................... 10 1.2.2 Warranty ....................
  • Page 4 Contents Machine safety equipment..................24 Technical description Function description ....................25 Overview of the machine ..................26 Installing the machine Before using the machine Assemble accessories and optional components ............ 29 5.1.1 Mounting the drill chuck ................29 5.1.2 Mounting the tool ..................30 5.1.3 Setting and operating the drilling protection ...........
  • Page 5 Contents 6.4.3 Default settings in automatic mode ............60 6.4.4 Inching mode (manual-automatic) ............63 6.4.5 Automatic drilling ..................64 6.4.6 Automatic thread cutting ................67 6.4.7 Wizard – assistant for selecting machine parameters ......71 Stage programming ....................74 6.5.1 Stage programming overview ..............
  • Page 6 Contents 8.4.2 Machine type with transmission (R3) ............. 102 Lubrication schedule ....................105 Repairs ........................106 Spare parts list Technical drawings and plans EC Declaration of Conformity Notes 1 4 / 0 3 / 2 0 2 3 2 3 0 8 6 1...

  • Page 7: Introduction

    Always close to its customers: “High quality – made in Germany”. With its partners in Europe, FLOTT is not only one of the companies with the richest traditions, but is also a leading manufacturer of state-of-the-art, high-quality drilling, sawing and grind- ing machines in Europe.

  • Page 8: Column Drill Press

    Introduction 1.1 Column drill press 1.1.1 Technical data Type SB 30 NC Plus SB 40 NC Plus Order number R1 230.510 230.525/230.540 Order number R2 230.511 230.526/230.541 Order number R3 230.512 230.527/230.542 Order number FB (R3) 230.513 Drilling capacity / normal drill-...

  • Page 9: Column Drill Press Type Plate

    The column drill press is identified by its type and type number. This information and further details can be found on the type plate which is af- fixed to the protective hood of every machine. Manufacturer: Arnz FLOTT GmbH Werkzeugmaschinen Vieringhausen 131 D-42857 Remscheid, Germany Phone:...

  • Page 10: Proper Use

    Without exception, any improper use will transfer all risk to the person carry- ing out the improper use. Any liability claims against Arnz FLOTT GmbH Werkzeugmaschinen shall be excluded unless mandatory statutory provisions state otherwise.

  • Page 11: Legal Provisions

    The following are decisive when assessing the liability of Arnz FLOTT GmbH Werkzeugmaschinen vis-à-vis the user of the machine: with regard to the technical use of the machine, solely the details provided in this operating manual;...

  • Page 12: Copyright

    The reproduction and distribution of this manual (including of ex- tracts) to third parties, as well as the transmission and use of its content, is not permissible or requires the express permission of Arnz FLOTT GmbH Werkzeugmaschinen. Violations are punishable and shall oblige the individual(s) who have carried out the violation to pay compensation.

  • Page 13: Operating Manual

    Introduction 1.3 Operating manual This operating manual contains details and instructions which enable the per- sonnel who will be using the machine to work on and with the machine in a safe, proper and economical manner. Only when the content of the operating manual is understood and observed can risks be prevented;...
  • Page 14 Specialist personnel are aware of the accident prevention provisions, the relevant provisions and operating conditions. Personnel of Arnz FLOTT GmbH Werkzeugmaschinen Personnel of Arnz FLOTT GmbH Werkzeugmaschinen are persons who are specialist personnel and employees of Arnz FLOTT GmbH Werkzeugmaschi- nen.

  • Page 15: Visual Representations And Distinctions In Text

    Introduction 1.3.2 Visual representations and distinctions in text The following pictograms, symbols and typographical distinctions are used in this operating manual to stress important information. Pictograms General danger Denotes safety instructions that must be observed and which cannot be as- signed a special pictogram (e.g.

  • Page 16: Structure And Design Of The Safety Instructions

    Introduction This operating manual uses three different symbols: this symbol marks an individual instruction. Where there is more than one instruction, these are numbered sequentially. this symbol marks lists which contain content of equal importance. This symbol marks lists of sub-points which are secondary to the lists and which also contain content of equal importance.
  • Page 17 Introduction Possible consequences: the machine itself is damaged; items in the vicinity of the machine are damaged; the environment is damaged. Examples of safety instructions Warning Risk resulting from improper use of the machine. The machine may only be operated by trained and authorised personnel. The machine may only be operated when in perfect condition.

  • Page 18: Safety Information

    If you do not understand this operating manual or individual parts thereof, you should not commence your work. Ask the specialist personnel of the operator or of Arnz FLOTT GmbH Werkzeugmaschinen before entering a potentially dangerous situation. 2.1.2 Obligations of the operator The operator, in particular, must take into account a number of obligations with respect to its staff.

  • Page 19: Safety Of The Machine

    In principle, changes, additions and modifications to the machine which have a negative effect on safety levels are prohibited. These require the written per- mission of Arnz FLOTT GmbH Werkzeugmaschinen. Use only original spare parts if you need to replace machine components. Only original spare parts allow the functionality and safety of the machine to be maintained.

  • Page 20: The Personnel Carrying Out The Work

    Safety information 2.1.4 The personnel carrying out the work Only authorised and trained personnel may work on and with the machine. Unauthorised personnel may not operate the machine. Personnel undergoing training or instruction or who are undertaking a pro- gramme of education may only work on the machine under the continuous su- pervision of an experienced, authorised person.

  • Page 21: Safety Information For Using The Machine

    Safety information 2.2 Safety information for using the machine Wear safety goggles Always wear the required safety goggles for all work on and with the machine! Use safety gloves Always wear the required safety gloves for all work on and with the machine! Use protective clothing Always wear the required tight-fitting protective clothing for all work on and with the machine!

  • Page 22: Commissioning, Operation, Decommissioning

    Safety information 2.2.2 Commissioning, operation, decommissioning Hazard Risk associated with electrical voltage. The machine (class A) is intended for use in an industrial environment pursu- ant to EN55011. In the event of use in other environments, appropriate measures may need to be taken by the operator. Warning Risk associated with improper working on and with the machine.

  • Page 23: Maintenance And Repair

    Safety information Attention Risk associated with tools or other objects lying around. Ensure that there are no tools or other objects in the work area of the ma- chine, in particular in the field of action of the drill spindles. Attention Risk associated with insufficient lighting.

  • Page 24: Disposal

    Safety information Hazard Risk associated with improper maintenance of the machine. Cleaning and maintenance work on the machine may only be carried out by authorised and trained personnel. In order to ensure that the machine remains safe to operate and has a long service life, it must be ensured that the maintenance work and intervals specified in this operating manual are observed.

  • Page 25: Machine Safety Equipment

    Safety information 2.3 Machine safety equipment Observe the figure in Chapter 3.2 Overview of the machine on page 26 with re- gard to the safety equipment. Protective cover The protective cover prevents people from reaching into the rotating drive unit and electrical components.

  • Page 26: Technical Description

    Technical description 3.1 Function description FLOTT has set high standards for itself with the development of the PLUS se- ries. The goal was not to develop another type of drilling machine, but rather to create drilling technology that is years ahead of its time. The innovative er- gonomics and design will secure FLOTT’s position in the market as an out-...

  • Page 27: Overview Of The Machine

    Technical description 3.2 Overview of the machine The individual exterior components are shown in the following example illus- tration, which may vary depending on the machine type. Machine base Spindle Column EMERGENCY STOP button Arm / drilling table Main switch Tension lever Control panel Crank...

  • Page 28: Installing The Machine

    Installing the machine Installing the machine The machine is generally delivered packaged on a small pallet. Consider the weight of the machine and, where necessary and/or advisable, use transport devices or a second person. Also observe the drawings and plans in this operating manual in this regard 11 Technical drawings and plans, (see Chapter Page 115).
  • Page 29 Installing the machine 7. Adjust the machine slightly and drill the holes (with 2 or 4 clearance holes or dowel holes for M12, depending on the version). 8. Place suitable dampers under the machine base (rubber mat or rubber damper) to absorb any vibration created during operation. 9.Align the machine again.

  • Page 30: Before Using The Machine

    Before using the machine Before using the machine 5.1 Assemble accessories and optional components Depending on the order, the machine will be delivered without the machine vice and drill chuck. These optional components must be installed profession- ally by the operator after the machine has been installed. 5.1.1 Mounting the drill chuck 1.

  • Page 31: Mounting The Tool

    Before using the machine 5.1.2 Mounting the tool Depending on which process is to be carried out on the work piece, the correct tool (drill, countersink, reamer or tap) must be inserted into the drill chuck. Note Please ensure that you observe the technical data in this operating manual, in particular with regard to the performance limits;...

  • Page 32: Setting And Operating The Drilling Protection

    Before using the machine 5.1.3 Setting and operating the drilling protection The drilling protection performs an important safety function for the machine. The drilling protection must be swivelled to the stop in the direction of the tool for the machining process. Setting the drilling protection glass Warning Risk associated with drilling protection which has been set up incorrectly.

  • Page 33: Mounting The Machine Vice

    Before using the machine 5.1.4 Mounting the machine vice The drilling table serves the purpose of ensuring that the work piece being processed is secured. The T-slots integrated into the drilling table can be used to secure jaws or a vice with T-slot nuts. These aids serve to protect the work piece from torsion.

  • Page 34: Adjusting The Height Of The Machine Table

    Before using the machine 5.2 Adjusting the height of the machine table The height of the machine table is fully adjustable via a crankshaft drive and the toothed rack. Height adjustment is always necessary when the gap be- tween the drill spindle and the work piece needs to be changed. 1.

  • Page 35: Connecting The Electrical Aspects Of The Machine

    Before using the machine 5.3 Connecting the electrical aspects of the machine Warning Risk associated with a faulty electrical connection. When connecting the machine, observe the electrical connection values in the operating manual and on the type plate. If the connection voltage is too high, this may cause injury to the operator and damage to the machine.

  • Page 36: Checks Prior To Commissioning

    Before using the machine 5.4 Checks prior to commissioning A few checks must be carried out before operating the machine. These checks are to ensure the safety and work preparation of all persons working on the machine. Ensure you use the greatest level of care and attention when carrying out these checks in order to avoid unnecessarily endangering other people or the machine.

  • Page 37: Operating The Machine

    Operating the machine Operating the machine Before all work on and with the machine, read and observe the 2.2 Safety infor- safety information in this operating manual (see Chapter mation for using the machine , Page 20). 6.1 Machine controls The machine has 6 main controls which the operator uses to operate the ma- chine: Main switch (1)
  • Page 38 Operating the machine Item Figure Type Function Main switch Switches the power supply of the machine on and off. Push button Switches the machine drive off. Stop The button light is off when the control system requires an entry (e.g. speed). The light is illuminated when the drive is switched off.
  • Page 39 Operating the machine Item Figure Type Function The switch lever is used to switch between manual mode (lev- Switch lever er points to the top and forwards) and automatic mode (lever points to the bottom and forwards). In automatic mode, the drill handle is mechanically decoupled from the pinion shaft for safety reasons.
  • Page 40 Operating the machine Note The EMERGENCY STOP button should not, however, be used to shut down the machine under normal circumstances (normal shutdown), as this will imme- diately interrupt the controlled movement of the machine. Only press the EMERGENCY STOP button in the event of a hazardous situation. The EMERGENCY STOP button is self-locking.

  • Page 41: Accessing The Operator Menu On The Control System

    Operating the machine 6.2 Accessing the operator menu on the control system The control system has various operator menus which are shown on the dis- play and can be used to set parameters. In order to do this, the machine must stop be in the operating mode.
  • Page 42 Operating the machine 5. Press the red push button to exit the user menu. The normal display is then shown. 1 4 / 0 3 / 2 0 2 3 2 3 0 8 6 1...
  • Page 43 (Standby) is enabled or disabled Screensaver off (affects the OLED lifetime) Service Enables entry of the service password for FLOTT service tech- password nicians only. 2 3 0 8 6 1 1 4 / 0 3 / 2 0 2 3...

  • Page 44: Manual Mode

    2. Clamp the work piece in the assembled vice. 3. Turn the main switch to I to switch on the power supply to the machine. The Flott logo will be displayed. 1 4 / 0 3 / 2 0 2 3...
  • Page 45 Operating the machine 5. Swivel the drilling protection into its protective position in front of the tool before starting the machine. This activates the circuit breaker and releases the ma- chine for operation. 6. If necessary: Press the push button to select the drilling operating mode.

  • Page 46: Carrying Out Drilling With A Fixed Stop

    2. Clamp the work piece in the assembled vice. 3. Turn the main switch to I to switch on the power supply to the machine. -> The Flott logo will be displayed. 1 4 / 0 3 / 2 0 2 3...
  • Page 47 Operating the machine 4. Swivel the drilling protection into its protective position in front of the tool before starting the machine. This activates the circuit breaker and releases the ma- chine for operation. 5. If necessary: drilling Press the push button to select the operating mode.
  • Page 48 Operating the machine Please note that drilling with the fixed stop only enables an approximate drill depth to be set. You should use the drill depth setting on the control system to set this more precisely. 11. All subsequent drill holes can now be made using the fixed stop to limit the drill depth.

  • Page 49: Carrying Out Drilling With Depth Setting

    Operating the machine 6.3.3 Carrying out drilling with depth setting The depth setting on the control system is only connected to an acoustic sig- nal, so there is no mechanical or technical limitation of the drill hole depth. As the drilling process is carried out manually using the drill handle, it is there- fore possible to continue drilling after the signal has been heard.
  • Page 50 Operating the machine 5. If necessary: drilling Press the push button to select the operating mode. drilling The light at the top left is illuminated when the operating mode is selected. 6. Choose the necessary speed according to the drill and work piece being used by slowly turning the turn/push button to set the speed (1/min) and pressing the button to transfer the speed to the control system.
  • Page 51 Operating the machine Push the drill handle down to slowly guide the drill towards the work piece. Drill the through hole or blind hole in the work piece. A signal sounds once the pre-set drill depth has been reached. The drill depth is also shown on the display. 11.

  • Page 52: Thread Cutting With Depth Setting

    Operating the machine 6.3.4 Thread cutting with depth setting Thread cutting takes place with the help of a tap which is suitable for the pre- drilled drill hole. Once the pre-set thread cutting depth has been reached, the direction of rotation of the spindle automatically switches to anticlockwise ro- tation to guide the tap out of the thread which has been created.
  • Page 53 Operating the machine Swivel the drilling protection into its protective position in front of the tool be- fore starting the machine. This activates the circuit breaker and releases the machine for operation. 4. If necessary: thread cutting Press the push button to select the operating mode.
  • Page 54 Operating the machine rotating. Note Use the drill handle to adjust the spindle slightly when cutting a thread. This prevents any tensile force from being applied to the thread. This is particularly important for soft materials. 10. Push the drill handle down to slowly guide the tap towards the work piece. Cut the thread in the pre-drilled hole on the work piece.

  • Page 55: Changing The Drilling Parameters

    Operating the machine 6.3.5 Changing the drilling parameters Changing the speed The spindle speed can be changed at any time during processing. Adjust the speed accordingly by slowly turning the turn/ push button to set the speed (1/min) and pressing the button to transfer the speed to the control system. The speed which has been set is shown on the display.
  • Page 56 Operating the machine In principle, the control system can be used to define whether the spindle remains switched on continuously after the machine has been started up (until the machine is switched off); or is automatically switched off after the drilling process comes to an end and the spindle reaches the top position.

  • Page 57: Functions Of The Ancillary Panel In Manual Mode

    Operating the machine 6.3.6 Functions of the ancillary panel in manual mode In manual mode (switch lever up), the basic functionalities of the machine can be selected by touching the corresponding button fields on the ancillary panel (touchscreen operation): Lighting Relay 2 switched off open (for...

  • Page 58: Automatic Mode

    (“1234” on de- livery) If you have forgotten the code or do not know it, please con- tact the Flott service team. Guide the switch lever up to switch back to manual mode (e.g. to quickly set a zero point, etc.)

  • Page 59: Structure Of Automatic Mode

    Operating the machine 6.4.2 Structure of automatic mode Index Content Identical to Page 0.1.0 Setup Page 1 0.1.1 Safety distance 0.1.2 Rapid feed forwards/down 0.1.3 Rapid feed back/up 0.1.4 Free cutting time 0.1.5 (Lighting – no separate page) 0.1.6 (Coolant/relay 1 – no separate page) 0.2.0 Setup Page 2 0.2.1...
  • Page 60 Operating the machine 3.1.0 Stage programme drilling 1.0.0 3.1.1 Speed entry 1.0.1 3.1.2 Depth entry 1.0.2 3.1.3 Feed entry 1.0.3 Info/save/load/QR code 1.1.0 3.2.0 Stage programming thread cutting 2.0.0 3.2.1 Speed entry 2.0.1 3.2.2 Depth entry 2.0.2 3.2.3 Backwards speed entry 2.0.3 3.2.4 Thread pitch...

  • Page 61: Default Settings In Automatic Mode

    Operating the machine 6.4.3 Default settings in automatic mode Setup Page 1: 1: Safety distance (mm) 2: Rapid feed, downwards (mm/min) 3: Rapid feed, upwards (mm/min) 4: Free cutting time (seconds) 5: Lighting (here: on) 6: Coolant pump (here: on) -> au- tomatically added in the pro- gramme sequence 7: Exit (exit setup)
  • Page 62 Operating the machine Safety distance: Enter the desired safety distance relative to the defined zero point. In automatic mode, this position switches from rapid feed to the feed speed of the processing stage, i.e. decelerates 1: Button field for value entry 2: Exit (back to 0.1.0) 3: Enter: accept value Rapid feed, forwards:...
  • Page 63 Operating the machine Lock code overview 1: Lock automatic mode (here: locked) 2: Change auto lock code 3: Lock “read mode” (here: un- locked) 4: Change “read mode” • Automatic lock: Requires the machine to be un- locked by entering a code each time it switches to automatic mode •...

  • Page 64: Inching Mode (Manual-Automatic)

    Operating the machine Display of firmware versions of the machine components 6.4.4 Inching mode (manual-automatic) Inching mode enables the precise movement of the spindle and feed at the touch of a button (e.g. for set-up work, setting the zero point, changing tools, etc.) Wear safety goggles Always wear the required safety goggles for all work on and with the machine! Warning...

  • Page 65: Automatic Drilling

    Operating the machine Risk associated with repeated loads. Repeated lifting of heavy weights may lead to unhealthy pressure on the body and rapid tiring. For work piece weights > 10 kg, use a suitable lifting device for the loading and unloading process. Important: Must be released by pressing the “I”...
  • Page 66 Operating the machine The sleeve feed is power-operated in automatic mode. During automatic mode, you must not reach into the working area between the drilling spindle and table and/or clamped tool. Carry out all of the necessary tasks to prepare the machine (see Chapter Before using the machine, Page 29).
  • Page 67 Operating the machine Step 3: Target depth entry: 1: Button field for value entry 2: Exit (back to 1.00) 3: Enter: accept value Unit depends on the default setting (mm or inches) Step 4: Entry of the drilling feed speed: 1: Button field for value entry 2: Exit (back to 1.00) 3: Enter: accept value...

  • Page 68: Automatic Thread Cutting

    Operating the machine Step 6: Drilling status display: 1: Switch coolant on and off (temporarily overrides the “coolant” default setting) 2: Stopwatch (seconds) 3: Pause/start: Pauses the feed (spindle continues to move) Drilling parameters overview: 1: Revolutions per minute 2: Depth 3: Feed rate 4: Exit (back to 1.0.0) 5: Save values ->...
  • Page 69 Operating the machine The fast rotation of the drill spindles may result in hair or clothing getting pulled into the machine. This can lead to serious injury. Therefore, when operating the machine wear long hair in a hair net or wear suitable headgear at all times; never wear gloves, ties, armbands, rings on your fingers, necklaces or oth- er loose items of clothing.
  • Page 70 Operating the machine Step 2: Speed entry forwards threads: 1: Button field for value entry 2: Exit (back to 2.0.0) 3: Enter: accept value Step 3: Target depth entry: 1: Button field for value entry 2: Exit (back to 2.0.0) 3: Enter: accept value Unit in mm or inches according to settings...
  • Page 71 Operating the machine Step 4: Speed entry backwards thread: 1: Button field for value entry 2: Exit (back to 2.0.0) 3: Enter: accept value Step 5: Pitch entry 1: Button field for value entry 2: Exit (back to 2.0.0) 3: Enter: accept value Step 6: The values which are entered are shown in the overview.

  • Page 72: Wizard - Assistant For Selecting Machine Parameters

    Operating the machine Step 6: Thread cutting status display: 2: Switch coolant on and off (temporarily overrides the default settings) 2: Stopwatch (seconds) Note: Unlike with automatic drilling, no feed pause function is possible with automatic thread cutting for technical reasons. Thread parameters overview: 1: Speed, forwards 2: Depth...
  • Page 73 Operating the machine Step 1: Open the wizard in the overview windows for drilling or thread cutting (1.0.0 or 2.0.0) Step 2: Drilling wizard: Query of the drill diameter 1: Button field for value entry 2: Exit (back to 1.0.0) 3: Enter: accept value Thread cutting wizard: Query of the thread diameter...
  • Page 74 Operating the machine Step 4: The values recommended by the wizard are loaded into the machine directly and the machining process can be started. Alternatively, the parameters can also be adjusted individually before starting the machine. 1 4 / 0 3 / 2 0 2 3 2 3 0 8 6 1...

  • Page 75: Stage Programming

    Operating the machine 6.5 Stage programming Stage programming provides you with comprehensive and variable adjustment of the automatic operating mode to suit your processing task. You can access the overview of stage programming by selecting the “Stage program- ming” button in the setup menu. 6.5.1 Stage programming overview The left-hand column shows the chronological sequence of the stage programmes.

  • Page 76: Selection Of The Operating Mode (Stage Programme)

    Operating the machine 6.5.2 Selection of the operating mode (stage programme) The following operating modes can be selected in the stage programming: • Drilling • Thread cutting • Grating • Countersinking • Deep hole drilling • Flow drilling • “Free stage step” Stage programme selection Page 1: Drilling 2: Thread cutting...

  • Page 77: Special Operating Modes

    Operating the machine 6.5.3 Special operating modes Grating: 1: Spindle speed, forwards (rpm) 2: Target depth (mm) 3: Forwards feed (rpm) 4: Backwards feed (rpm) 5: Exit: back to overview 3.0.0 6: Info/save/load 7: Press enter to confirm (transfer to the programme) Countersinking: 1: Spindle speed (rpm) 2: Target depth (mm)
  • Page 78 Operating the machine 9: Press enter to confirm Flow drilling: 1: Spindle speed 1 (rpm) when heating the tool surface 2: Penetration of the flow drilling tool (mm) when heating the tool surface 3: Feed rate (mm/min) when heating the tool surface 4: Spindle speed 2 (rpm) when penetrating the material 5: End depth of the flow drilling...
  • Page 79 Operating the machine “Free step” options: 1: Confirm for programme sequence active/inactive 2: Speed-dependent feed (i.e. thread mode) 3: Sleeve moves back to starting position after step active/inactive (only possible at last stage) 4,5,6: Switch relay (with optional connected accessory) 2 3 0 8 6 1 1 4 / 0 3 / 2 0 2 3...

  • Page 80: Create Individual Stage Programme

    Operating the machine 6.5.4 Create individual stage programme Access the stage programme function via the setup (Page 0.2.0) Add the desired operating mode as the first stage using the “+” button In the example here: “Drilling a through hole” 1 4 / 0 3 / 2 0 2 3 2 3 0 8 6 1...
  • Page 81 Operating the machine The settings for drilling and thread cutting in stage pro- gramming are set in the same way as for “Automatic drilling” and “Automatic thread cutting” (Chapter 6.4.5 and Chapter 6.4.6). For the special operating modes (grating, flow drilling, etc.), please observe the instructions in Chapter 6.5.3, Page 76) The first stage is transferred to...
  • Page 82 Operating the machine Add however many additional stages you need to complete your individual stage pro- gramme After the programme has been completed, the machine can be started directly from the 3.0.0 view and/or the programme can be saved (Chapter 6.5.5). Status display during pro- gramme sequence: 1: Stage 1 (currently active)

  • Page 83: Save Stage Programme

    Operating the machine 6.5.5 Save stage programme In the Stage programming over- view (3.0.0), the buttons marked in yellow in the illustration are used to access the memory lo- cations. Page 3.0.3 shows memory loca- tions 1-6. Example programmes are stored for demonstration purposes.
  • Page 84 Operating the machine An overview of the selected memory location is shown on the display. If the memory location is not yet occupied, the display is empty. Press the “Save” button (marked in yellow in the illustra- tion). If you wish to select a different memory location, leave the win- dow by pressing the “Exit”...

  • Page 85: Delete A Stage Programme

    Operating the machine The programme has been saved successfully. 6.5.6 Delete a stage programme Memory locations are deleted by overwriting the particular memory location with a new (blank) program. 6.5.7 Accessing and loading a stage programme Access the memory locations via the Stage programming over- view (3.0.0).
  • Page 86 Operating the machine Select the programme by press- ing the corresponding button. In the example here, the “Clear- ing” demo programme is shown An overview of the “Clearing” stage programme is shown. Load the programme by press- ing the “Load” button. Important: Hold the “Load”...

  • Page 87: Activating Or Deactivating The Prompt

    Operating the machine 6.5.8 Activating or deactivating the prompt Activating/deactivating the prompt for the sequence of steps: By switching between the “Hare” and “Snail” buttons, you can select whether you wish the stage programme to be carried out without interruptions (“Hare”) or whether confirma- tion is requested to continue with the programme sequence...
  • Page 88 Operating the machine 5. Ensure that the protective cover is firmly screwed on to the machine. Com- ponents are located under the protective cover which may still be under re- sidual voltage for quite some time after disconnection from the mains pow- er supply.

  • Page 89: Activate Machine's Emergency Stop

    Operating the machine 6.7 Activate machine’s EMERGENCY stop The EMERGENCY STOP button on the control panel serves as a safety switch for the operating personnel during their work on and with the machine. The EMERGENCY STOP button can be used to immediately stop all the drives and movements of the machine in the event of an imminent risk, regardless of which operating mode and/or function is currently selected.

  • Page 90: Signal Exchange Option

    Operating the machine 6.8 Signal exchange option Option „signal exchange“ Flott SB NC type-machines The firmware option “signal exchange” allows a link between drilling machine control with peripherical devices like clamping supports, material infeed, robotic fitting, to achieve an efficent and safe production process.

  • Page 91: Troubleshooting

    Troubleshooting Troubleshooting Hazard Risk associated with electrical voltage. Maintenance work on electrical components may only be carried out by au- thorised personnel (qualified electricians). Ensure that the machine’s electri- cal equipment is de-energised for the maintenance period. Wait at least 15 minutes before removing the protective cover from the ma- chine.

  • Page 92: Error Message On The Display

    Solutions Mains plug has not been Insert the mains plug. Machine will not start inserted. Restart machine or Contact FLOTT service. Display off Machine is in standby mode. Exit with turn/push button. If this does not help: Restart machine or Contact FLOTT service.

  • Page 93: Other Errors And Solutions

    Troubleshooting 7.2 Other errors and solutions Warning Risk associated with improper fault elimination. Improper fault elimination may pose a hazard to personnel working on the machine and to the machine itself. Expert works on the mechanical and electrical equipment may be carried out only by specialist personnel.

  • Page 94: Release Of The Machine After An Error

    Troubleshooting 7.3 Release of the machine after an error Warning Risk associated with improper fault elimination. Improper fault elimination may pose a hazard to personnel working on the machine and to the machine itself. Expert works on the mechanical and electrical equipment may be carried out only by specialist personnel.

  • Page 95: Machine Maintenance

    Machine maintenance Machine maintenance 8.1 Testing and maintenance intervals The following regular maintenance list provides an overview of the minimum work required to ensure error-free operation. Whether and to what extent fur- ther care and maintenance is required depends on the respective operating conditions and the use of the machine.
  • Page 96 Machine maintenance Maintenance interval Assembly Maintenance activity Hazard Before starting any maintenance and cleaning work you must decommission the machine Decommissioning the machine (see Chapter 7 Remove all chips from the machine. Use hand brush. Machine general Remove cooling lubricant from the machine and the area around the ma- chine.

  • Page 97: Disassembly Of The Drill Chuck

    Machine maintenance 8.2 Disassembly of the drill chuck Hazard Danger from unwanted starting of the machine. You must decommission the machine before starting any maintenance or cleaning work. Attention Damage to the spindle or drill chuck. When disassembling the drill chuck, ensure that this does not fall onto the drill table or the vice.

  • Page 98: Dis)Assembling The Protective Cover

    Machine maintenance 8.3 (Dis)assembling the protective cover The protective cover on the electrical system and the drive unit must be re- moved so that maintenance and repair work can be carried out on the drive unit. Hazard Risk associated with electrical voltage. Maintenance work on electrical components may only be carried out by au- thorised personnel (qualified electricians).

  • Page 99: Dismantling The Rear Protective Cover

    Machine maintenance 8.3.2 Dismantling the rear protective cover 7.1 Switching off the machine, 1. Switch the machine off (see Page 86). 2. Wait at least 15 minutes before removing the protective cover. Only after this period are the capacitors under the protective cover dis- charged.

  • Page 100: Assembling The Rear Protective Cover

    Machine maintenance 8.3.3 Assembling the rear protective cover 1. Place the protective hood on the machine head from above, tilting it forwards slightly. Ensure that no electrical cables or connections are caught or damaged. 2. Lower the protective cover onto the machine head and ensure that it is positioned correctly.

  • Page 101: Tensioning And/Or Replacing The Belt

    Machine maintenance 8.4 Tensioning and/or replacing the belt The protective cover on the drive unit must be removed so that maintenance and repair work on the drive unit can be carried out. Hazard Risk associated with electrical voltage. Maintenance work on electrical components may only be carried out by au- thorised personnel (qualified electricians).
  • Page 102 Machine maintenance is damaged, then it must be replaced with a new one. Note Ensure that only original spare parts supplies by the manufacturer are used. In the event other spare parts are used, the manufacturer does not accept any warranty or liability in terms of the functionality and safety of the machine.

  • Page 103: Machine Type With Transmission (R3)

    Machine maintenance 8.4.2 Machine type with transmission (R3) 1. Switch the machine off (see 7.1 Switching off the machine, Page 88). 2. Wait at least 15 minutes before removing the protective cover. Only after this period are the capacitors under the protective cover discharged. 3.
  • Page 104 Machine maintenance (2) removing the tension roller (a) and loosening the screw (c) on the brush holder (Fig. below); (3) removing the screw (b) and the bolt (d) on the brush holder (Fig. below); (4) swivelling the brush holder outwards (Fig. below); (5) releasing the screws (a) on the flange bearing (Fig.
  • Page 105 Machine maintenance (7) placing suitable new V-ribbed belts on the belt pulleys. When inserting the new toothed belts, ensure that these are positioned correctly and in alignment with the respective belt pulley. Tension the belts by (1) positioning the flange bearing flat on the cast head and using the screws (a) (Fig. above) to tighten it gently so that the collar of the flange bearing is positioned free of play on the ma- chine head and can still be moved for tensioning;...

  • Page 106: Lubrication Schedule

    Machine maintenance 8.5 Lubrication schedule GRAFLOSCON CL68 DIN 51502 A-G 1Ultra CL68 K2K-20 K2K-20 Betriebsstunden service hours 1 Säule 2 Pinole 3 Laufhülse 4 Vorschub 5 Tischverstellung 1 4 / 0 3 / 2 0 2 3 2 3 0 8 6 1...

  • Page 107: Repairs

    Machine maintenance 8.6 Repairs For most repair work, specialist knowledge of the materials, components, test stands and equipment is required. Therefore, such work should only be car- ried out in consultation with the manufacturer. Hazard Risk associated with electrical voltage. Repair work on electrical components may only be carried out by authorised personnel (qualified electricians).

  • Page 108: Spare Parts List

    Spare parts list Spare parts list Excludes parts which are no longer manufactured due to technical Order number innovations! Fig. Designation SB 30 NC Plus SB 40 NC Plus Cladding, complete 230581 230651 Electrical drilling protection, complete 230750 230750 Replacement sight protection 160 x 230 mm...
  • Page 109 Spare parts list Excludes parts which are no longer manufactured due to technical Order number innovations! Fig. Designation SB 30 NC Plus SB 40 NC Plus Worm screw (incl. adjusting collar, bushing, clamping 205117 205117 sleeve)* Helical gear* 161127 161127...
  • Page 110 Spare parts list Excludes parts which are no longer manufactured due to technical Order number innovations! Fig. Designation SB 30 NC Plus SB 40 NC Plus Spindle* 205349 205481 Sleeve* 230616 230612 Deep groove ball bearing DIN 625-30x62x16 mm 006793...
  • Page 111 Spare parts list Excludes parts which are no longer manufactured due to technical Order number innovations! Fig. Designation SB 30 NC Plus SB 40 NC Plus BG running sleeve R1* 230840 230930 BG running sleeve R2* 230845 230790 Running sleeve...
  • Page 112 Spare parts list Fig. 4: SB 30/40 NC Plus (R1/2) 1 4 / 0 3 / 2 0 2 3 2 3 0 8 6 1...
  • Page 113 Spare parts list Excludes parts which are no longer manufactured due to technical Order number innovations! Fig. Designation SB 30 NC Plus (R3) SB 40 NC Plus (R3) BG running sleeve* 230745 230620 Running sleeve 230746 230621 Toothed belt pulley...
  • Page 114 Spare parts list Fig. 5: SB 30/40 NC Plus (R3) 1 4 / 0 3 / 2 0 2 3 2 3 0 8 6 1...
  • Page 115 Spare parts list Excludes parts which are no longer manufactured due to technical Order number innovations! Fig. Designation SB 30 NC Plus SB 40 NC Plus Toothed belt pulley 230686 230686 Toothed belt HTD 5M Z85-425x15 mm* 230688 230688 Toothed belt pulley...

  • Page 116: Technical Drawings And Plans

    Technical drawings and plans Technical drawings and plans Fig.: Installation plan/space requirements SB 30 NC Plus, SB 40 NC Plus 1 4 / 0 3 / 2 0 2 3 2 3 0 8 6 1...
  • Page 117 Technical drawings and plans Fig.: Circuit diagram SB 30/40 NC PLUS (Sheet 1) 2 3 0 8 6 1 1 4 / 0 3 / 2 0 2 3...
  • Page 118 Technical drawings and plans Fig.: Circuit diagram SB 30/40 NC PLUS (Sheet 2) 1 4 / 0 3 / 2 0 2 3 2 3 0 8 6 1...
  • Page 119 Technical drawings and plans Fig.: Circuit diagram SB 30/40 NC PLUS (Sheet 3) 2 3 0 8 6 1 1 4 / 0 3 / 2 0 2 3...

  • Page 120: Ec Declaration Of Conformity

    (Signature) (Place/Date) Technical documention and other data have to be sourced from Arnz FLOTT GmbH Werkzeugmaschinen. The original text of this operation manual has been written in German and translated into English. 1 4 / 0 3 / 2 0 2 3...

  • Page 121: Notes

    Notes Notes 2 3 0 8 6 1 1 4 / 0 3 / 2 0 2 3...
  • Page 122 Notes 1 4 / 0 3 / 2 0 2 3 2 3 0 8 6 1...
  • Page 123 Notes 2 3 0 8 6 1 1 4 / 0 3 / 2 0 2 3...
  • Page 124 Notes 1 4 / 0 3 / 2 0 2 3 2 3 0 8 6 1...

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