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Summary of Contents for Promax SC-800-FR
- Page 1 SC-800-FR Chamber Vacuum Packaging Single Machine Operation Manual Version 6.9.1 1915 E. Acacia Street, Ontario, CA91761, U.S.A : 1-909-923-3888 FAX : 1-909-923-3588 http://www.promarksvac.com S/N: QC SIGNATURE:...
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Page 2: Table Of Contents
TABLE OF CONTENTS 1. SAFETY ........................1 1.1 SAFETY RECOMMENDATIONS ................1 1.2 PERSONAL SAFETY ....................2 1.3 FOOD SAFETY ......................3 2. INSTALLATION ..................... 4 2.1 UNPACKING ........................4 2.2 MOVING THE MACHINE ................... 4 2.3 MACHINE SPECIFICATIONS ..................5 2.4 ENVIRONMENT REQUIREMENTS ................ - Page 3 General This owner’s manual contains information relating to your Promax /Promarks machine. It will provide you with basic information concerning both operation and maintenance of your new machine. Please read it carefully as failure to do so may result in bodily injury and / or damage to the equipment.
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Page 4: Safety
Failure to follow these safety rules and take necessary precautions can result in serious injury or death as well as cause damage to the equipment. 1) Never operate or service your Promax / Promarks machine until you have read this manual completely and understand it fully. -
Page 5: Personal Safety
The following procedures and guidelines must be observed to avoid problems that can result in property damage, personal injury or death. If you have any questions regarding this information please contact Promax /Promarks, Inc. Service Department at (909) 481-3338. Hazardous Voltage: DANGER Electrical power must be disconnected and locked out before servicing or cleaning of the machine. -
Page 6: Food Safety
1.3 FOOD SAFETY While many Promax / Promarks machines are used in applications involving vacuum packaging and vacuum cooking, there are inherent risks associated with these techniques that can result in serious illness or death to the consumer of the food product. -
Page 7: Installation
Wipe down the outside of the machine. 2.2 MOVING THE MACHINE Promax chamber style vacuum packaging machines are available in three basic designs, TC (Table Top), SC (Free Standing Single Chamber) and DC (Double Chamber). Recommendations for the movement of all three types are listed below. -
Page 8: Machine Specifications
2.3 SC-800-FR SPECIFICATION 2.4 ENVIRONMENT EQUIREMENTS The machine will be difficult to start if the air temperature is very low. This is caused by the increase in the vacuum pump’s oil viscosity due to the low temperature. To prevent this, please set up machine according to the installation checklist described as below: ... -
Page 9: Check Oil Level
2.5 CHECK OIL LEVEL Check the oil level only when the machine is not in operation and all vacuum built up in the chamber has been vented. Be aware that the oil may be very hot and avoid all contact. Checking the Oil Level * Check the oil level on a daily basis * When checking the oil level use the sight gauge shown in figure 1 below. -
Page 10: Operation
3. OPERATION 3.1 VACUUM SETTING GUILDLINES Products Vacuum time/Sec. Storage life when stored at 2 ~ 6 ℃/day Fresh meat Pork Beef Meat with liquid 15 ~ 30 Pasta 3 ~ 9 Sliced sausage Cold cuts 10 ~ 21 3.2 BASIC OPERATING INSTRUCTIONS ... -
Page 11: Operation Of The Pnc-01 Digital Control Panel
3.4 OPERATION OF THE PNC-01 DIGITAL CONTROL PANEL 3.4.1 Operation of the Model PNC-01 Digital Control Panel When following the instructions for programming your machine please refer to Fig. 5 below. Figure 5 PRO G RA M PROGRAM TIME / % SK I P STO P CY CLE... - Page 12 D. Changing Program Settings 1. Choose the program number you wish to edit 2. Press and hold down the Right Arrow key for 3 seconds. 3. You will see the Time / % display begins to flash. 4. Change the settings as indicated in steps E to J. Important Note: If your machine is equipped with the most recent version of the PNC-01 control you will not need to implement the instructions above in order to change program settings.
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Page 13: Setting The Parameters For The Optional Settings
Press the Right Arrow key to move to the next setting. The Soft Air LED will remain on. However you are now setting the Vent Off time. 4. Using the Plus/Minus keys set the amount of time you want the vent valve to remain closed between each vent pulse. - Page 14 4. Press the Left Arrow key again you will see that the Gas LED remains lit. You will set a time value for the next two settings only if you wish to use the PULSE GAS feature. 5. Using the Plus / Minus keys set a GAS ON time 6.
- Page 15 1. The first setting will be Total Vacuum Time. Using the Plus/Minus keys set the total time you want the vacuum cycle to last. 2. Press the Right Arrow key to move to the next setting. The VAC LED will remain on.
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Page 16: Maintenance
4.MAINTENANCE 4.1 Basic Maintenance The following maintenance procedures should be followed no matter what model Promarks machine you own. 4.1.1 Daily Visual Inspection Your machine should have the following items inspected daily. If this inspection is performed daily prior to the start of your days production you will find that your machine will always perform consistently, last longer and suffer less down time. -
Page 17: Daily Cleaning
4.1.2 Daily cleaning Important Note: The following daily cleaning points are meant to help keep your machine in proper working order. They are in no way intended to provide the required level of sanitation needed for the packaging of food products. As noted earlier in this manual your company should consult with an expert in the sanitation field to design a robust sanitation routine when packaging food products. -
Page 18: Vacuum Valve Maintenance
b. Seal bars are located in the lid on larger SC Series machines and all DC Series machines. 2. Remove the screws that hold the Teflon holding strap in place. Refer to Figure A on the next page. 3. Remove the old Teflon cover. 4. -
Page 20: Maintenance Interval Chart
4.4 MAINTENANCE INTERVALS AND CHECK ITEMS Maintenance Intervals/ Daily Yearly Biyearly 3 ~ 5 years Note Bimonthly Quarterly Check items Keep the vacuum lid open after finished working and let vacuum pump running about 15 minutes. Check the oil level Check the sound of motor Oil come out from... -
Page 21: Troubleshooting
5. TROUBLESHOOTING 5.1 PROBLEMS AND CORRECTIONS Problem and Corrections - Review installation procedure section to ensure the installation is correct. If correct, the troubleshooting chart below lists possible problems, causes, corrections, and reference guide. Problem Cause Correction Control panel is under normal The KM1, QM1, MCB1, MCB2 Check each part and turn on the function, but vacuum pump does... -
Page 22: Pin D Type Terminal Wiring Connection Instructions
Problem Cause Correction No or improper sealing. Sealing wire is broken. Replace it. Sealing wire is loose. Tighten it. Insufficient pressure. Pressure bar is damaged, replace Replace it. Sealing transformer is damaged. Replace it. Teflon tape or silicone rubber is damaged. -
Page 23: Pneumatic Diagram
5.3 PNEUMATIC DIAGRAM... -
Page 24: Electrical Diagram
5.4 ELECTRICAL DIAGRAM... -
Page 25: Fabrication
6. FABRICATION 6.3 WORKING BED,TOP 6.2 WORKING BED,BOTTOM 6.4 CHAMBER LID TOP 6.5 ELECTRICAL BOX 6.1 BODY... -
Page 26: Body Diagram
6.1 BODY Body Diagram SC80100000... - Page 27 SC80100P00 PART NO. DESCRIPTION NOTE SC80101001 Frame SC80111000 Back door SC80103001 Vacuum pump mounting bracket SC80104001 Vacuum pump mounting bracket SC80105001 Vacuum pump mounting bracket SC80106001 Electrical box mounting bracket SC80112000 Side door 2712179 Casters (3")ML-303205-1 2874056 Control panel(PD-01) 2874033 Control panel(PNC-01) OPTION 10 28704940...
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Page 28: Working Bed
6.2.1 WORKING BED (FR) Working Bed Diagram-Top Cushion Bar Cushion Bar... - Page 29 6.2.1 WORKING BED (FR) Working Bed Diagram-Bottom...
- Page 30 SC80206P00 PART NO. DESCRIPTION NOTE SC80206000 Woring Bed (FR) SC80229000 Sealing Bar (R) 27080071 SC80239000 Sealing Batten (R) SC80230000 Sealing Silicone (R) SC80245000 Pressure Cover (R) SC80248A00 Pressure Bag ® SC80246000 Pressure Pedestwl (R) SC68213000 Pressure Bag Holder 10 2705150 Washer, Flat M5(3/16x12xt1) (S) 11 2705303 Washer,Splt Lock M5 (S)
- Page 31 SC80206P01 PART NO. DESCRIPTION NOTE 36 SC68207000 Holder 37 2708012 Spring pin 38 SC68205002 Spring mounting bar 39 SC68206000 Spring pull shaft 40 SC68204001 Main shaft 41 27433225 42 SC68203001 Limit switch bracket 43 2861038 Fitting - electric conduit, MG-20A-14G 2853212 Limit switch assembly TM-1701 2865201...
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Page 32: Lid Diagram
6.3 LID DIAGRAM (FR) Lid Diagram SC80305A00... - Page 33 SC80305P00 PART NO. DESCRIPTION NOTE SC80305000 Vacuum lid FR SC80302000 Lid Gasket 2740209 Handle MS737-1-300 2707204 Nut M6 (S) 2701173 Hexagon Socket Head Cap Bolt M8x25 (S) 2861038 Fitting - electric conduit, MG-20A-14G SC80340A01 SEALING BAR SET - TOP 2701154 Hexagon Socket Head Cap Bolt M6x25 (S) 2705151 Washer M6 (S)
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Page 34: Sealing Bar-Standard Diagram
6.4 SEALING BAR-STANDARD DIAGRAM Sealing Bar-Standard Diagram SC80340A00... - Page 35 SC80340P00 PART NO. DESCRIPTION NOTE SC80376000 Sealing Bar - Top (LR) SC80340000 Sealing Bar - Top (FB) D80K314000 Sealing Bushing D80K315001 Eed Block D80K317000 Sealing Bushing 2703327 Screw, Round Hd M4x20 (S) D80K316000 Heating Band Holder 2704603 Screw, Socket Set M6x10 SUS SC80322000 Teflon Tape (LR) SC80342000...
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Page 36: Electrical Box
6.5 ELECTRICAL BOX... - Page 37 6.5 ELECTRICAL BOX ITEM PART NO. DESCRIPTION SPECIFICATION Q’TY NOTE 2810739 3A1a CN-11-B5 (AC24V) Contactor option 2810745 CU-18-B5 (AC24V/3Ala) 2810758 Contactor CU-18/4P-4A (AC24V) 2811537 RHU-10K1(9~12.5A) 63P Relay, Overload option 2811538 RHU-10K1(11.3~16A) 100P 2890048 Fuse 20mm 1A 2890063 Fuse 20mm 4A 2890069 Fuse 20mm 25A...
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