Promax BT-1100 Operation Manual
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Promax BT-1100 Operation Manual

Belt type vacuum packaging machine
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BT-1100
elt Type Vacuum Packaging Machine
B
Operation Manual
Version 6.9.1
1915 E. Acacia Street, Ontario, CA91761, U.S.A
TEL
: 1-909-923-3888
FAX : 1-909-923-3588
http://www.promaxvac.com
S/N:
QC SIGNATURE:

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Summary of Contents for Promax BT-1100

  • Page 1 BT-1100 elt Type Vacuum Packaging Machine Operation Manual Version 6.9.1 1915 E. Acacia Street, Ontario, CA91761, U.S.A : 1-909-923-3888 FAX : 1-909-923-3588 http://www.promaxvac.com S/N: QC SIGNATURE:...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS 1. SAFETY ........................1 1.1 SAFETY RECOMMENDATIONS ................1 1.2 PERSONAL SAFETY ....................2 1.3 FOOD SAFETY ......................3 2. INSTALLATION ..................... 4 2.1 UNPACKING ........................4 2.2 MOVING THE MACHINE ................... 4 2.3 MACHINE SPECIFICATIONS ..................5 2.4 ENVIRONMENT REQUIREMENTS ................
  • Page 3 General This owner’s manual contains information relating to your Promax machine. It will provide you with basic information concerning both operation and maintenance of your new machine. Please read it carefully as failure to do so may result in bodily injury and / or damage to the equipment.

  • Page 4: Safety

    Failure to follow these safety rules and take necessary precautions can result in serious injury or death as well as cause damage to the equipment. 1) Never operate or service your Promax / Promarks machine until you have read this manual completely and understand it fully.

  • Page 5: Personal Safety

    The following procedures and guidelines must be observed to avoid problems that can result in property damage, personal injury or death. If you have any questions regarding this information please contact Promax /Promarks, Inc. Service Department at (909) 481-3338. Hazardous Voltage: DANGER Electrical power must be disconnected and locked out before servicing or cleaning of the machine.

  • Page 6: Food Safety

    1.3 FOOD SAFETY While many Promax / Promarks machines are used in applications involving vacuum packaging and vacuum cooking, there are inherent risks associated with these techniques that can result in serious illness or death to the consumer of the food product.

  • Page 7: Installation

    TC Machines: Some of the smallest TC units may be lifted off of their wooden skid and moved manually. However Promax /Promarks recommends that moving even the smallest of their TC units should not be attempted by one person. The larger TC units should be lifted with the aid of a fork lift or other approved lifting aid.

  • Page 8: Environment Requirements

    2.3 BT-1100 SPECIFICATION 2.4 ENVIRONMENT EQUIREMENTS The machine will be difficult to start if the air temperature is very low. This is caused by the increase in the vacuum pump’s oil viscosity due to the low temperature. To prevent this, please set up machine according to the installation checklist described as below: ...

  • Page 9: Check Oil Level

    2.5 CHECK OIL LEVEL Check the oil level only when the machine is not in operation and all vacuum built up in the chamber has been vented. Be aware that the oil may be very hot and avoid all contact. Checking the Oil Level * Check the oil level on a daily basis * When checking the oil level use the sight gauge shown in figure 1 below.

  • Page 10: Operation Parameters

    3.Operating Parameters PRESS SCREEN INTO MAIN MENU LEFT RIGHT DOWN MAIN MENU 1 1.AUTO/SEMI-AUTO ON AUTO 2.PUMPING MOTOR ON/OFF SWITCH 3.VACUUM ON/OFF SWITCH 4.START MACHINE OPERATING 5.STOP MACHINE STOP 6.SKIP NEXT ONE 7.DISPLAY PERCENTAGE&VACUUM DEGREE 8.VAC % TIME ,INTERMITTENT TIME 9.PURF MAIN MENU 2 1.EXIT...
  • Page 11 MANUAL CONTROL MENU 1 PRE-OPERATING NEED TO CHANGE MENU 2 MANUAL ON 1.VAC MOTOR ON/OFF 2.BELT MOTOR ON/OFF 3.OUT MOTOR ON /OFF MANUAL CONTROL MENU 2 PRE-OPERATING NEED TO CHANGE MENU 2 MANUAL ON 1.LID CLOSE ON/OFF 2.VACUUM ON/OFF 3.GAS ON/OFF 4.SEAL ON/OFF 5.HEAT ON/OFF 6.VACUUM RELEASE ON/OFF...
  • Page 12 THREE SETS PASSWORD MANU 1.THIS MANU CAN MODIFY THREE SETS PASSWORD FOR THE OPERATOR 2.FACTORY SETTING : 1234,3456,5678. PARAMETER TIME CHANGE MENU MAIN MENU 2 INPUT ONE OF 3 SETS CORRECT PASSWORD THEN TO HERE TIME OPERATING MENU SETTING SETTING MENU VAC99%SET OIL CHG SET PRE-INSTALL 800 HOURS...
  • Page 13 INPUT MENU CHECK X00-X07 CHECK X10-X17 OUTPUT MENU CHECK Y00-Y07 CHECK Y10-Y17 ULVUSUAL MENU PRESS DEL TO CLEAR UNUSUAL MESSAGE...
  • Page 14 VACUUM DEGREE & PERCENTAGE OIL CHANGE TIME & READING-FINAL INPUT MENU 1 1. ACTION - ON 2. NO ACTION - OFF INPUT MENU 2 1. ACTION - ON 2.NO ACTION - OFF...
  • Page 15 OUTPUT 1 1. ACTION - ON 2. NO ACTION - OFF OUTPUT MENU 2 1. ACTION - ON 2.NO ACTION - OFF INPUT-OUTPUT CONTROL MENU 1 1. MACHINE OPERATING CAN TO CONTROL CONDITION 2. ACTION LIGHT ON...
  • Page 16 INPUT-OUTPUT CONTROL MENU 2 1.MACHINE OPERATING CAN TO CONTROL CONDITION 2.ACTION LIGHT ON ITEN SETTING MENU 1.CHANGE ITEM PRESS CLEAR NEW ITEN ENTER LIGHT 2.ITEN TIME SET 8 SETS ITEN 1 SETTING MENU 1. VACUUM CONTROL 2. VACUUM TIME 3. GAS TIME 4.
  • Page 17 ITEM 2 SETTING MENU AS SAME AS MENU 1 ITEM 3 SETTING MENU AS SAME AS MENU 1 ITEM 4 SETTING MENU AS SAME AS MENU 1...
  • Page 18 ITEM 5 SETTING MENU AS SAME AS MENU 1 ITEM 6 SETTING MENU AS SAME AS MENU 1 ITEM 7 SETTING MENU AS SAME AS MENU 1...
  • Page 19 ITEM 8 SETTING MENU AS SAME AS MENU 1 ITEM SETTING KEY MANU 1. PRESS DISPLAY WINDOW (1234567) 2. ENTER ITEM NAME 3. PRESS ENTER TO COMPLETE 4. PRESS EXIT TO QUIT...

  • Page 20: Maintenance

    4.MAINTENANCE 4.1 Basic Maintenance The following maintenance procedures should be followed no matter what model Promarks machine you own. 4.1.1 Daily Visual Inspection Your machine should have the following items inspected daily. If this inspection is performed daily prior to the start of your days production you will find that your machine will always perform consistently, last longer and suffer less down time.

  • Page 21: Daily Cleaning

    4.1.2 Daily cleaning Important Note: The following daily cleaning points are meant to help keep your machine in proper working order. They are in no way intended to provide the required level of sanitation needed for the packaging of food products. As noted earlier in this manual your company should consult with an expert in the sanitation field to design a robust sanitation routine when packaging food products.

  • Page 22: Vacuum Valve Maintenance

    b. Seal bars are located in the lid on larger SC Series machines and all DC Series machines. 2. Remove the screws that hold the Teflon holding strap in place. Refer to Figure A on the next page. 3. Remove the old Teflon cover. 4.
  • Page 24 4.5 MAINTENANCE INTERVALS AND CHECK ITEMS Maintenance Intervals/ Daily Yearly Biyearly 3 ~ 5 years Note Bimonthly Quarterly Check items Keep the vacuum lid open after finished working and let vacuum pump running about 15 minutes. Check the oil level Check the sound of motor Oil come out from...

  • Page 25: Troubleshooting

    5. TROUBLESHOOTING 5.1 PROBLEMS AND CORRECTIONS Problem and Corrections - Review installation procedure section to ensure the installation is correct. If correct, the troubleshooting chart below lists possible problems, causes, corrections, and reference guide. Problem Cause Correction Control panel is under normal The KM1, QM1, MCB1, MCB2 Check each part and turn on the function, but vacuum pump does...

  • Page 26: Pin D Type Terminal Wiring Connection Instructions

    Problem Cause Correction No or improper sealing. Sealing wire is broken. Replace it. Sealing wire is loose. Tighten it. Insufficient pressure. Pressure bar is damaged, replace Replace it. Sealing transformer is damaged. Teflon tape or silicone rubber is Replace it. damaged.

  • Page 27: Pneumatic Diagram

    5.3 PNEUMATIC DIAGRAM...

  • Page 28: Electrical Diagram

    R S T 1000VA HEAT 1 FOR HMI BOX R2-1 TEMPERATURE CONTROLLOR NT-22R FAZ- S10/2 BRAKE FAZ- S2 220V POWER DC24V SUPPLE Sensor GP37W2 TEMPERATURE CONTROLLOR NT-22R R2-1 (TOP COVER PREVENT COMPRESS DEVICE) F-555NT HEAT 1 FOR FOTEK CONTROL BOX BT-1100(TB)480V...
  • Page 29 5.4 Electric diagram introduction...

  • Page 30: Fabrication

    6. FABRICATION 6.6 ROLLER 6.3 SEALING BAR, BOTTOM 6.4 CHAMBER LID 6.5 SEALING BAR, TOP 6.2 WORKING BED, BOTTOM 6.1 BODY 6.7 ELECTRICAL BOX...

  • Page 31: Body Diagram

    6.1 BODY Body Diagram 86 94 BTK1100000...
  • Page 32 6.1 BODY Body Diagram BTK1100000...
  • Page 33 6.1 BODY BTK1100000...
  • Page 34 BTK1100P00 PART NO. DESCRIPTION QTY NOTES BTK1101001 Frame BTK1102000 Side door-L BTK1103000 Side door-R BTK1104001 Front Back door BTK1105001 Front cover plate BTK1106001 Back cover plate B80K107000 Lift cover plate B80K108000 Bearing fixed mount B80K109000 Bearing fixed mount 10 B80K100000 Sprocket fixed mount 11 B80K111000 Sprocket RS50x15T...
  • Page 35 BTK1100P01 PART NO. DESCRIPTION QTY NOTES 36 BTK1902000 Fitting 37 DC12235000 Vacuum valve assembly 3" 38 29090072 Fitting,2"x1-1/2" 39 2728540 Bearing,pillow block UCFL208 40 28275353 Bearing,pillow block UCPH208 41 2909953 Fitting 42 27M82536 Base, leg 43 271211812 Casters 44 2883349 Door lock C408K 45 B80K802000 Panel...
  • Page 36 BTK1100P02 PART NO. DESCRIPTION QTY NOTES 71 2700408 Hex hd screw M8x20 72 27072032 Nut M8 73 2705301 Split lock washer M8 74 27280222 Bearing 6205ZZ 75 27060171 Ring S25 76 29119056 Regualtor,air main AW40-04BD 77 27010795 Socket set screw M14x40 78 2700464 Socket set screw M10x40 79 2708016...
  • Page 37 BTK1100P03 PART NO. DESCRIPTION QTY NOTES 106 2911216 Splenoid valve MVSC220-4E1-AC24 107 2CF-113 Bracket solenoid valve 108 2909328 Fitting JPL 602 109 29100050 Air regulator AR20-02H 110 2916001 Silencer 1/8" 111 2909002 Fitting 1/4"x1/4" 112 BTK1903000 Fitting 113 B80K138001 Fixed plate 114 BTK1160000 Corver plate 115 BTK1150000...

  • Page 38: Working Bed,Bottom

    6.2 WORKING BED (BOTTOM) Working bed,Bottom Diagram 29 14 40 39 36 39 BTK1200000...
  • Page 39 BTK1200P00 PART NO. DESCRIPTION QTY NOTES BTK1201001 Welded body(FB) BTK1216000 Welded body(TB) BTK1202001 Welded body Front B80K225000 Belt adjust plate BTK1227000 Roller BTK1228000 Roller BTK1231000 Adjust arm shaft B80K233000 Belt adjust arm BT80205000 Bearing holder BT80206000 Belt adjust slide block 10 BT80215000 Roller bearing mount 11 BT80218000...
  • Page 40 BTK1200P01 PART NO. DESCRIPTION QTY NOTES 35 2705304 Split lock washer M10 36 BT80221000 Washer 37 DC80211000 Nut-bottom sealing bar support shaft 38 2740168 O-ring 39 27004011 Hex hd screw M6x20 40 2705302 Split lock washer M6 41 2705151 Flat washer M6 42 2707204 Nut M6 43 2705189...

  • Page 41: Cushion Bar (Fb)

    6.3.1 CUSHION BAR (FB) Cushion Bar Diagram BTK12FB000...
  • Page 42 BTK12FB000 PART NO. DESCRIPTION QTY NOTES BTK1209001 Support mount(L) BTK1210001 Support mount(R) BT80211000 Anti-rub washer BTK1212000 Anti-rub guide BT80213000 Shaft bushing B80K214000 Flexible plate B80K215000 Shaft B80K203000 Cover 27004120 Flat philip M4 10 BTK1223000 Front Cover 11 BT80250000 Support shaft - bottom sealing bar 12 BTK1251000 Sealing bar(FB) 13 D80K226000...

  • Page 43: Cushion Bar (Fbpk)

    6.3.2 CUSHION BAR (FBPK) Sealing Bar Bottom Diagram BTK12PK000...
  • Page 44 BTK12PK000 PART NO. DESCRIPTION QTY NOTES BTK1209001 Support mount(L) BTK1210001 Support mount(R) BT80211000 Anti-rub washer BTK1212000 Anti-rub guide BT80213000 Shaft bushing B80K214000 Flexible plate B80K215000 Shaft B80K203000 Cover 2704601 Set screw M6x6 10 BTK1223000 Front Cover 11 BT80250000 Support shaft - bottom sealing bar 12 BTK1250000 Cushlion bar(FBPK) 13 BTK1213000...
  • Page 45 BTK12PK001 PART NO. DESCRIPTION QTY NOTES 36 2704601 Set screw M6x6 BTK12PK000 Cushion bar assembly(PK)
  • Page 46 6.3.3 CUSHION BAR (FBTB) Sealing Bar Diagram 33 34 BTK12TB000...
  • Page 47 BTK12TB000 PART NO. DESCRIPTION QTY NOTES BTK1209001 Support mount(L) BTK1210001 Support mount(R) BT80211000 Anti-rub washer BTK1212000 Anti-rub guide BT80213000 Shaft bushing B80K214000 Flexible plate B80K215000 Shaft B80K203000 Cover DC12284000 Sealing wire plate 10 BTK1223000 Front Cover 11 BT80250000 Support shaft - bottom sealing bar 12 29092022 Fitting P50 13 2861060...

  • Page 48: Sealing Bar (Fbtbpk)

    BTK12TB001 PART NO. DESCRIPTION QTY NOTES 36 2909459 Fitting SPL801 37 BTK1242000 Sealing bar 38 D88K289000 Isolate plate 39 VA04277000 Spring 40 D88K288000 Joint plate-fitting 41 27004120 Flat philip screw M4 BTK12TB000 Sealing bar assembly(TB)
  • Page 49 6.3.4 CUSHION BAR (TBPK) Sealing Bar Diagram 33 34 BTK12TK000...
  • Page 50 BTK12TK000 PART NO. DESCRIPTION QTY NOTES BTK1209001 Support mount(L) BTK1210001 Support mount(R) BT80211000 Anti-rub washer BTK1212000 Anti-rub guide BT80213000 Shaft bushing B80K214000 Flexible plate B80K215000 Shaft 2861060 Fitting MGB-12L DC12284000 Sealing wire plate 10 BTK1223000 Front Cover 11 BT80250001 Support shaft - bottom sealing bar 12 BTK1225000 Sealing bar 13 3114471...
  • Page 51 BTK12TK001 PART NO. DESCRIPTION QTY NOTES 36 2909459 Fitting SPL801 37 27030072 Round hd screw M4x35 38 D88K289000 Isolate plate 39 VA04277000 Spring 40 BT80255001 Support shaft 41 27004120 Flat philip screw M4 42 BTK1229000 Lid plate 43 DC12284000 Sealing wire plate 44 2704603 Set M6x10 45 D88K288000...

  • Page 52: Chamber Lid,Top Diagram

    6.4 CHAMBER LID DIAGRAM Chamber Lid, Top Diagram BTK1300000...
  • Page 53 BTK1400P00 PART NO. DESCRIPTION QTY NOTES BTK1327000 Vacuum lid(7") OPTION BTK1326000 Vacuum lid(12") BTK1305000 Bag retainer silicone B80K331000 Washer B80K332000 Washer BTK1363000 Revetment BTK1364000 Revetment 2861045 Straight connector PGA-16 2861060 Straight connector MGB-12L-05-G 2909043 Fitting A016 1/4"x3/8" 10 27001251 Hex hd screw M12x50 11 2705305 Split lock washer M12 12 2705137...

  • Page 54: Sealing Bar Configuations,Top

    6.5.1 SEALING BAR, TOP (FB) Sealing Bar-Top Diagram BTK1312A00...
  • Page 55 BTK1312P00 PART NO. DESCRIPTION QTY NOTES BTK1302001 Holder-sealing bar B80K318000 Sealing element BTK1304A00 Pressure bag assembly BTK1307000 Jointer-sealing bar BTK1311000 Holder-sealing bar BTK1312000 Sealing bar-top B80K313000 Fixed mount B80K314000 Electrode plate B80K315000 Copper connector-sealing 10 B80K316000 Connecting copper shaft 11 B80K317000 Spring fixed plate 12 B80K319000 Fixed shaft...
  • Page 56 BTK1312P01 PART NO. DESCRIPTION QTY NOTES 36 2704601 Socket set screw M6x6 37 2702254 Flat hd screw M6x20 38 2705105 Flat washer M5 39 29090429 Fitting nylon A-015...
  • Page 57 6.5.2 SEALING BAR, TOP (PK) Sealing Bar-Top Diagram BTK1350A00...
  • Page 58 BTK1350P00 PART NO. DESCRIPTION QTY NOTES BTK1321000 Sealing bar plate(F) BTK132200 Sealing bar plate(B) BTK1307000 Joint plate-plate BTK1304A00 Pressure bag assembly BTK1350000 Sealing bar-bottom BTK1351000 Knife mold stand BTK1352000 Sealing element plate DC12286000 Isolated plate-heating DC12287000 Fitting -heating 10 BTK1355000 Sealing element 11 DC8035A000 Compression spring...
  • Page 59 BTK1350P01 PART NO. DESCRIPTION QTY NOTES 36 2700414 Hex head screw M5x12 37 2705303 Split lock washer M5 38 2705105 Flat washer M4 39 2700423 Hex head screw M6x45 40 2700407 Hex head screw M8x80 41 2705301 Washer M8 42 2705304 Washer M10 43 D88K289000 Isolated plate...
  • Page 60 6.5 BELT CONVEYOR Roller frame BTK1600001...
  • Page 61 BTK1600P00 PART NO. DESCRIPTION QTY NOTES B80K602000 Fixed plate(L) B80K603000 Fixed plate(R) BT80604000 Adjust plate BTK1608000 Roller mount BTK1609000 Roller mount BTK1610000 Roller fixed plate BTK1615000 Fixed plate BTK1612000 Roller frame BTK1613000 Shaft 10 BTK1614000 Bushing 11 BTK1615000 Fixed plate 12 ST10208000 Roller 13 270106941...

  • Page 62: Belt Conveyor

    6.6 BELT CONVEYOR Belt Conveyor BTK1600000...
  • Page 63 BTK1600P00 PART NO. DESCRIPTION QTY NOTES BTK1601000 Conveyor frame B80K602000 Fixed plate(L) B80K603000 Fixed plate(R) BT80604000 Adjust plate BTK1605000 Roller shaft BTK1606000 Adjust roller BTK1607000 Rubber roller BT80608000 Roller bearing mount BT80609000 Belt adjust plate 10 BT80610001 Belt adjust plate 11 BT80611000 Motor fixed plate 12 BT80612000...
  • Page 64 BTK1600P01 PART NO. DESCRIPTION QTY NOTES 36 2707204 Nut M6 37 27004011 Hex hd screw M6x20 38 BT80615000 Cover plate 39 2703304 Round head screw M4x6...

  • Page 65: Water Cooling

    6.7 WATER COLLING Water Cooling & Pump mount Diagram BTK1700000...
  • Page 66 BTK1700P00 PART NO. DESCRIPTION QTY NOTES B80K401000 Tank B80K402000 Plate 29090082 Fitting 1/2" 2740449 Pump 29091361 Fitting 1/2"x3/4" 29093433 Fitting 1/2"x3/8" 29092183 Nipple 3/4"x3cm 29093266 Fitting 290932661 Fitting 10 2910609 Oil gun 11 29202351 Oil gauge 12 27072032 Nut M8 13 2705301 Split lock washer M8 14 2909042...

  • Page 67: Operator Box

    6.8 OPERATOR BOX BTK1800000...
  • Page 68 BTK1800P00 PART NO. DESCRIPTION QTY NOTES B80K808000 Operator box B80K812000 Control panel lap B80K813001 Fixed bushing B80K814001 B80K809010 Operator Plate Cover B80K809030 Gasket L=678 B80K810000 Window 2870489 AC24V Light 2870068 Emergency stop Switch 10 2890132 Buzzer 11 2827046 Human interface 12 2883343 Handle 13 28831392...

  • Page 69: Electrical Boxes

    6.9 ELECTRICAL BOX Phase Relay ANLY ARP-3S AC208-440V X16 X17 F-555NT IN1 IN2 IN3 IN4 ITEM PART NO. DESCRIPTION SPECIFICATION Q’TY NOTE 2810739 TE CU11-B5 AC24 Contactor Option 2810746 TE LC1D32B7(AC24V) MOELLER 2810758 Contactor DILMP20(AC24V) 2811511 TE RHN-10K 0.67-1A 2811518 LR3D216 12-18A Overload Relay Option...
  • Page 70 2801822 Switch FAZ-S2 1P2A FAZ1~2 2801734 Breaker FAZ-C32/1 FAZ1~3 INV1 2805147 Inverter ANLY AMY-2 6S AC24V FFUBA FPT1-0010-A-A-D- 2913548 Switch SWITCH 2856034 Switch FFUBA BCT38L-M-2-C 28960020 0F-200-220V/0-24V.OF-24 Transformer 28960023 0F-400-440V/0-24.0F-24V Option TBSW-1I-120VA 28960022 OF-380-415/0-24 OF-24 Transformer 28960041 0F-400-440/0-220 UL TBSW-1I-350VA Transformer 28960073 0F-400-440/0-40-50-60 UL...

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