Promax SC-680 Operation Manual
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Promax SC-680 Operation Manual

Single chamber vacuum packaging machine
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SC-680
Chamber Vacuum Packaging
Single
Machine
Operation Manual
Version 6.9.1
1915 E. Acacia Street, Ontario, CA91761, U.S.A
TEL
: 1-909-923-3888
FAX : 1-909-923-3588
http://www.promarksvac.com
S/N:
QC SIGNATURE:

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Summary of Contents for Promax SC-680

  • Page 1 SC-680 Chamber Vacuum Packaging Single Machine Operation Manual Version 6.9.1 1915 E. Acacia Street, Ontario, CA91761, U.S.A : 1-909-923-3888 FAX : 1-909-923-3588 http://www.promarksvac.com S/N: QC SIGNATURE:...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS 1. SAFETY ........................1 1.1 SAFETY RECOMMENDATIONS ................1 1.2 PERSONAL SAFETY ....................2 1.3 FOOD SAFETY ......................3 2. INSTALLATION ..................... 4 2.1 UNPACKING ........................4 2.2 MOVING THE MACHINE ................... 4 2.3 MACHINE SPECIFICATIONS ..................5 2.4 ENVIRONMENT REQUIREMENTS ................

  • Page 3: Safety

    Failure to follow these safety rules and take necessary precautions can result in serious injury or death as well as cause damage to the equipment. 1) Never operate or service your Promax / Promarks machine until you have read this manual completely and understand it fully.

  • Page 4: Personal Safety

    The following procedures and guidelines must be observed to avoid problems that can result in property damage, personal injury or death. If you have any questions regarding this information please contact Promax /Promarks, Inc. Service Department at (909) 481-3338. Hazardous Voltage: DANGER Electrical power must be disconnected and locked out before servicing or cleaning of the machine.

  • Page 5: Food Safety

    1.3 FOOD SAFETY While many Promax / Promarks machines are used in applications involving vacuum packaging and vacuum cooking, there are inherent risks associated with these techniques that can result in serious illness or death to the consumer of the food product.

  • Page 6: Installation

    TC Machines: Some of the smallest TC units may be lifted off of their wooden skid and moved manually. However Promax /Promarks recommends that moving even the smallest of their TC units should not be attempted by one person. The larger TC units should be lifted with the aid of a fork lift or other approved lifting aid.

  • Page 7: Machine Specifications

    2.3 SC-680 SPECIFICATION 2.4 ENVIRONMENT EQUIREMENTS The machine will be difficult to start if the air temperature is very low. This is caused by the increase in the vacuum pump’s oil viscosity due to the low temperature. To prevent this, please set...

  • Page 8: Check Oil Level

    2.5 CHECK OIL LEVEL Check the oil level only when the machine is not in operation and all vacuum built up in the chamber has been vented. Be aware that the oil may be very hot and avoid all contact. Checking the Oil Level * Check the oil level on a daily basis * When checking the oil level use the sight gauge shown in figure 1 below.

  • Page 9: Operation

    3. OPERATION 3.1 VACUUM SETTING GUILDLINES Products Vacuum time/Sec. Storage life when stored at 2 ~ 6 ℃/day Fresh meat Pork Beef Meat with liquid 15 ~ 30 Pasta 3 ~ 9 Sliced sausage Cold cuts 10 ~ 21 3.2 BASIC OPERATING INSTRUCTIONS 　...

  • Page 10: Operation Of The Pnc-01 Digital Control Panel

    3.4 OPERATION OF THE PNC-01 DIGITAL CONTROL PANEL 3.4.1 Operation of the Model PNC-01 Digital Control Panel When following the instructions for programming your machine please refer to Fig. 5 below. Figure 5 PRO G RA M PROGRAM TIME / % SK I P STO P CY CLE...
  • Page 11 D. Changing Program Settings 1. Choose the program number you wish to edit 2. Press and hold down the Right Arrow key for 3 seconds. 3. You will see the Time / % display begins to flash. 4. Change the settings as indicated in steps E to J. Important Note: If your machine is equipped with the most recent version of the PNC-01 control you will not need to implement the instructions above in order to change program settings.

  • Page 12: Setting The Parameters For The Optional Settings

    Press the Right Arrow key to move to the next setting. The Soft Air LED will remain on. However you are now setting the Vent Off time. 4. Using the Plus/Minus keys set the amount of time you want the vent valve to remain closed between each vent pulse.
  • Page 13 4. Press the Left Arrow key again you will see that the Gas LED remains lit. You will set a time value for the next two settings only if you wish to use the PULSE GAS feature. 5. Using the Plus / Minus keys set a GAS ON time 6.
  • Page 14 1. The first setting will be Total Vacuum Time. Using the Plus/Minus keys set the total time you want the vacuum cycle to last. 2. Press the Right Arrow key to move to the next setting. The VAC LED will remain on.

  • Page 15: Maintenance

    4.MAINTENANCE 4.1 Basic Maintenance The following maintenance procedures should be followed no matter what model Promarks machine you own. 4.1.1 Daily Visual Inspection Your machine should have the following items inspected daily. If this inspection is performed daily prior to the start of your days production you will find that your machine will always perform consistently, last longer and suffer less down time.

  • Page 16: Daily Cleaning

    4.1.2 Daily cleaning Important Note: The following daily cleaning points are meant to help keep your machine in proper working order. They are in no way intended to provide the required level of sanitation needed for the packaging of food products. As noted earlier in this manual your company should consult with an expert in the sanitation field to design a robust sanitation routine when packaging food products.

  • Page 17: Vacuum Valve Maintenance

    b. Seal bars are located in the lid on larger SC Series machines and all DC Series machines. 2. Remove the screws that hold the Teflon holding strap in place. Refer to Figure A on the next page. 3. Remove the old Teflon cover. 4.

  • Page 19: Maintenance Interval Chart

    4.5 MAINTENANCE INTERVALS AND CHECK ITEMS Maintenance Intervals/ Daily Yearly Biyearly 3 ~ 5 years Note Bimonthly Quarterly Check items Keep the vacuum lid open after finished working and let vacuum pump running about 15 minutes. Check the oil level Check the sound of motor Oil come out from...

  • Page 20: Troubleshooting

    5. TROUBLESHOOTING 5.1 PROBLEMS AND CORRECTIONS Problem and Corrections - Review installation procedure section to ensure the installation is correct. If correct, the troubleshooting chart below lists possible problems, causes, corrections, and reference guide. Problem Cause Correction Control panel is under normal The KM1, QM1, MCB1, MCB2 Check each part and turn on the function, but vacuum pump does...

  • Page 21: Pin D Type Terminal Wiring Connection Instructions

    Problem Cause Correction No or improper sealing. Sealing wire is broken. Replace it. Sealing wire is loose. Tighten it. Insufficient pressure. Pressure bar is damaged, replace Replace it. Sealing transformer is damaged. Replace it. Teflon tape or silicone rubber is damaged.

  • Page 22: Pneumatic Diagram

    5.3 PNEUMATIC DIAGRAM...

  • Page 23: Electrical Diagram

    5.4 ELECTRICAL DIAGRAM...

  • Page 24: Fabrication

    6. FABRICATION 6.3 WORKING BED,TOP 6.2 WORKING BED,BOTTOM 6.4 CHAMBER LID TOP 6.5 ELECTRICAL BOX 6.1 BODY...

  • Page 25: Body Diagram

    6.1 BODY Body Diagram SC68100000...
  • Page 26 6.1-SC68100P00 PART NO. DESCRIPTION NOTE SC68101001 Frame 29135560 Pressure Gauge 1-1/2x760mm 29090426 Fitting, Nylon Tube A-026-1 1/8PT x5/16N 90° 2874045 Control panel Option 2874042 Control panel (Knob) 2874043 Control panel (Touch panel) 2703307 Round head screw M4 x10 2870048 Switch Green YW1B-A1E20G 2700408 Hex head screw M8 x 20 2705152...

  • Page 27: Working Bed

    6.2 WORKING BED Working Bed Diagram-Top Cushion Bar...
  • Page 28 6.2 WORKING BED Working Bed Diagram-Bottom...
  • Page 29 6.2-SC68200P00 PART NO. DESCRIPTION NOTE SC68201001 Woring Bed (LR) SC68220A01 Sealing Bar (LR) SC68220000 Sealing Bar (LR) 27080071 Pin ψ5x20 SC68228001 Sealing Batten (LR) SC68221000 Sealing Silicone (LR) SC68219000 Pressure Cover (LR) SC68214A00 Pressure Bag (LR) SC68212000 Pressure Pedestwl (LR) 10 SC68213000 Pressure Bag Holder 11 2705150...
  • Page 30 6.2-SC68200P01 PART NO. DESCRIPTION NOTE 36 SC68207A00 Bracket - Spring 37 SC68208000 Extension Spring 38 SC68207000 Holder 39 2708012 Spring pin 40 SC68205002 Spring mounting bar 41 SC68206000 Spring pull shaft 42 SC68301060 Support Axle 43 SC68204001 Main shaft 44 27433226 Pin ψ3x25 45 SC68203000 Limit switch bracket...

  • Page 31: Working Bed(Fb)

    6.2.2 WORKING BED (FB) Working Bed Diagram-Top Cushion Bar...
  • Page 32 6.2.2 WORKING BED (FB) Working Bed Diagram-Bottom...
  • Page 33 6.2-SC68200P00-2 PART NO. DESCRIPTION NOTE SC68218000 Woring Bed (FB) SC68222000 Sealing Bar (FB) 27080071 SC68224000 Sealing Batten (FB) SC68223000 Sealing Silicone (FB) SC68216000 Pressure Cover (FB) SC68217A00 Pressure Bag (FB) SC68215000 Pressure Pedestwl (FB) SC68213000 Pressure Bag Holder 10 2705150 Washer, Flat M5(3/16x12xt1) (S) 11 2705303 Washer,Splt Lock M5 (S)
  • Page 34 SC68218P01-2 PART NO. DESCRIPTION NOTE 36 SC68207000 Holder 37 2708012 Spring pin 38 SC68205002 Spring mounting bar 39 SC68206000 Spring pull shaft 40 SC68204001 Main shaft 41 27433225 42 SC68203001 Limit switch bracket 43 2861038 Fitting - electric conduit, MG-20A-14G 44 2853313 Limit switch assembly TZ-7311 45 2705154...

  • Page 35: Lid Diagram

    6.3 WORKING BED,TOP Working Bed, Top SC68300000...
  • Page 36 6.3-SC68300P00 PART NO. DESCRIPTION NOTE SC68301001 VACUUM LID SC68302000 Lid Gasket 2740209 Handle MS737-1-300 2707204 Nut M6 (S) 2701173 Hexagon Socket Head Cap Bolt M8x25 (S) 2861038 Fitting - electric conduit, MG-20A-14G SC68320A00 SEALING BAR SET - TOP 2701154 Hexagon Socket Head Cap Bolt M6x25 (S) 2705151 Washer M6 (S) 10 2705302...

  • Page 37: Lid Diagram(Lr)

    6.3.2 LID DIAGRAM (FB) Lid Diagram SC68310000...
  • Page 38 6.3-SC68300P00-2 PART NO. DESCRIPTION NOTE SC68350000 VACUUM LID (FB) SC68302000 Lid Gasket 2740209 Handle MS737-1-300 2707204 Nut M6 (S) 2701173 Hexagon Socket Head Cap Bolt M8x25 (S) 2861038 Fitting - electric conduit, MG-20A-14G SC68340A00 SEALING BAR SET - TOP 2701154 Hexagon Socket Head Cap Bolt M6x25 (S) 2705151 Washer M6 (S)

  • Page 39: Sealing Bar-Standard Diagram

    6.4 CHAMBER LID TOP Chamber Lid Top SC68320A00...
  • Page 40 6.4-SC68320P00 PART NO. DESCRIPTION NOTE SC68320000 Sealing Bar - Top (LB) SC68340000 Sealing Bar - Top (FB) D80K314000 Sealing Bushing SC68327000 Eed Block D80K317000 Sealing Bushing 2703327 Screw, Round Hd M4x20 (S) VA04271000 Heating Band Holder 2704603 Screw, Socket Set M6x10 SUS SC68322000 Teflon Tape VA04277000...
  • Page 41 6.4 CHAMBER LID TOP Chamber Lid Top SC68374A00...
  • Page 42 6.4-SC68374P00 PART NO. DESCRIPTION NOTE SC68320000 Sealing Bar - Top (LB) D80K314000 Sealing Bushing DC80313000 Eed Block D80K317000 Sealing Bushing 2703327 Screw, Round Hd M4x20 (S) VA04221000 Heating Band Holder 2704603 Screw, Socket Set M6x10 SUS SC68322000 Teflon Tape D80K376000 Lining plate 10 SC68323000 Sealing element for cut...

  • Page 43: Electrical Box

    6.5 ELECTRICAL BOX...
  • Page 44 ITEM PART NO. DESCRIPTION SPECIFICATION Q’TY NOTE 2810739 3A1a CN-11-B5 (AC24V) Contactor option 2810745 CU-18-B5 (AC24V/3Ala1b) 2810758 Contactor CU-18/4P-4A (AC24V) 2811535 RHU-10K1(5.5~7.5A) 40P Relay, Overload option 2811537 RHU-10K1(9~12.5A) 63P 2890048 Fuse 20mm 1A 2890063 Fuse 20mm 4A 2890069 Fuse 20mm 25A 2801734 Breaker FAZ-C32/1...

This manual is also suitable for:

Ca91761

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