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Baumer IDC200 Operating Manual

Codereader / identification
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Operating Manual
IDC200
EN-US
Codereader / Identification

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Summary of Contents for Baumer IDC200

  • Page 1 Operating Manual IDC200 EN-US Codereader / Identification...

  • Page 2: Table Of Contents

    USB-HID ..........................28 4 Transport and storage ..........................29 Transport............................. 29 Delivery inspection ..........................29 Storage..............................29 5 Installation ..............................30 General safety instructions........................30 General information for mounting......................30 Notes on heat dissipation........................31 Operating Manual IDC200 | V1.0...
  • Page 3 Diagnostic data mode ......................... 62 Statistical functions ..........................63 9 Preventive maintenance ..........................65 Cleaning the sensor ..........................65 10 Troubleshooting ............................66 10.1 Return and repair ..........................66 10.2 Support..............................66 11 Technical data ............................. 67 V1.0 | IDC200 Operating Manual...
  • Page 4 Table of contents Baumer 11.1 Dimensional drawing........................... 67 Operating Manual IDC200 | V1.0...

  • Page 5: About This Document

    In addition, the local occupational health and safety regulations and general safety regulations apply. The illustrations in this manual are examples only. Deviations are at the discretion of Baumer at all times. Warnings in this manual Warnings draw attention to potential personal injury or material damage.

  • Page 6: Liability Limitation

    Scope of delivery The scope of delivery includes: 1 x Sensor 1 x Quickstart Guide 1 x General information leaflet In addition, the following information is available in digital form at www.baumer.com: Operating manual Quickstart Guide Data sheet 3D CAD drawing Dimensional drawing Connection diagram &...

  • Page 7: Safety

    Use shielded cables to prevent electro-magnetic interference. If the customer assembles plug connections on shielded cables, then EMC-version plug connections should be used and the cable shield must be connected to the plug housing across a large sur- face area. V1.0 | IDC200 Operating Manual...
  • Page 8 Used electrical and electronic devices may not be disposed of in household waste. The product contains valuable raw materials that can be recycled. There- fore dispose of this product at the appropriate collection point. For additional in- formation visit www.baumer.com. Operating Manual IDC200 | V1.0...

  • Page 9: Description

    Sensor (filter recognition) Camera (with electromechanical focus) Internal illumination (each segment to be 10 Electrical connection; 12-pin M12, A-en- switched on individually) coding 11 Ethernet connection (1 GigE); X-encoding 12 USB-C connection with blind plug V1.0 | IDC200 Operating Manual...

  • Page 10: Functionality

    Exposure & read out Depending on: - Exposure time - Field of view Calculation Measurement repeat time Depending on the measurement tool Measured value output Response time Time Ill. 3: Measurement rate limited by exposure time Operating Manual IDC200 | V1.0...

  • Page 11: Ill. 4 Measurement Rate Limited By Calculation Time

    The calculated measurement frequency indicates how many mea- sured values the sensor can output per second. Formula for calculating the measurement frequency: ▪ Measurement frequency [kHz] = 1 / Measurement repeat time [ms] V1.0 | IDC200 Operating Manual...

  • Page 12: Optical Specification

    41 mm x 25 mm 29 mm x 18 mm 23 mm x 14 mm Maximum IDC200-W06A IDC200-W08A IDC200-W16A 1000 mm 1000 mm 1000 mm 649 x 408 mm 485 mm x 303 mm 240 mm x 150 mm Operating Manual IDC200 | V1.0...

  • Page 13: Field Of View / Module Width - Operating Distance

    100 x 63 50 x 31 1000 Working Distance (mm) Module width-operating distance (1D code) 1,20 1,10 1,00 0,90 0,80 0,70 0,60 0,50 0,40 0,30 0,20 0,10 0,00 1000 Operating Distance (mm) Minimum width Module 1D [µm] V1.0 | IDC200 Operating Manual...
  • Page 14 Description Baumer Module width-operating distance (2D code) 1,50 1,40 1,30 1,20 1,10 1,00 0,90 0,80 0,70 0,60 0,50 0,40 0,30 0,20 0,10 0,00 1000 Operating Distance (mm) Minimum width Module 2D [µm] Operating Manual IDC200 | V1.0...

  • Page 15: Depth Of Field

    Baumer Description 3.1.3.3 Depth of field For depth of field and focused area please see the diagrams below. IDC200-W06A (Focal length: 6 mm / Aperture: 3.5) 12000 10000 8000 6000 4000 2000 1000 1200 Opera ng distance [mm] from housing front edge IDC200-W08A (Focal length: 8 mm / Aperture: 3.5)
  • Page 16 Description Baumer IDC200-W16A (Focal length: 16 mm / Aperture: 1.8) 1200 1000 1000 1200 Opera ng distance [mm] from housing front edge Operating Manual IDC200 | V1.0...

  • Page 17: Operating And Display Elements

    For a detailed description of the web interface, the individual elements of the user interface and all required operating processes, see . Ill. 5: Web interface – Overview Also see about this 2 Web interface [} 39] V1.0 | IDC200 Operating Manual...

  • Page 18: Sensor Leds

    Indicating type and nature of the first code being read Display will deactivate after having remained unaltered for 60 minutes (e.g. job execution). Dis- play reactivates using the qTeach buttons or when alternating (e.g. Auto Setup). Operating Manual IDC200 | V1.0...

  • Page 19: Interfaces And Protocols

    The following tables show the related data elements provided by the individual PROFINET sen- sor modules. Data mapping and evaluation in the PLC requires configuration with the respective manufac- turer-specific tool. More information on data telegrams at Communication: Data telegram [} 56]. V1.0 | IDC200 Operating Manual...
  • Page 20 Sensor → Unambiguous result-as- signed "Result ID" is in- cremented by 1 with ev- ery new result, with en- velope at 0xFFFF. Alarm UINT16 Sensor → Alarm bits of individual alarm causes: Bit 0: … Operating Manual IDC200 | V1.0...
  • Page 21 "HS II" with HS Ack. ControlAck UINT8 Sensor → Bit-by-bit confirmation of configuration, see above. Bit 7: Alarm (HS error) HSAck UINT8 Sensor → HS count acknowledge- ment when processing data. V1.0 | IDC200 Operating Manual...
  • Page 22 Data Octet[X] Sensor → first read code or data several modules telegram according to possible (8, 16, 32, user definition / (→ GUI) 64, 128, 240 bytes) HS IN Handshake input data (data as above) Operating Manual IDC200 | V1.0...
  • Page 23 (8, 16, 32, parameter telegram be- 64, 128, 240 bytes) ing read according to user definition / (→ GUI). HS OUT Handshake output data (data as above). V1.0 | IDC200 Operating Manual...

  • Page 24: Handshake

    4. By increased output data handshake count the PLC recognizes new data being received for processing. Sensor acknowledgement of data receipt is not required respectively will be ig- nored by the PLC. Operating Manual IDC200 | V1.0...

  • Page 25: Handshake With Acknowledgement

    By doing so, the sensor acknowledges data receipt by returning the received handshake count (HS-Ack). 5. By the inbound acknowledgement (HS-Ack of output data), the PLC recognizes data receipt and would transmit another data package. V1.0 | IDC200 Operating Manual...

  • Page 26: Tcp

    Command "TR - Trigger" Activation of software trigger with optional trigger data. Example PLC → Sensor (command) Command Parameter <additional data only if configured> (TRigger Image) Sensor → PLC (response) None (ACKnowledge) RD5901234123457,4013743004201 (Response Data) <read code>,<expected code> Operating Manual IDC200 | V1.0...

  • Page 27: Command "Sj - Switch Job

    Command "SP - Set Parameters" Setting the expected values for measurement tasks and image acquisition parameters on the sensor. Example PLC → Sensor (command) Command Parameter SP4444,Free Running (Set Parameters) <exposure time>,<trigger mode> Sensor → PLC (response) None (ACKnowledge) V1.0 | IDC200 Operating Manual...

  • Page 28: Usb-Hid

    The device will act as keyboard. The configured Data Telegram (without RD header) is output via the USB interface for evaluation by a connected system using its active software, similar to keyboard input. Device configuration mode [} 60] Operating Manual IDC200 | V1.0...

  • Page 29: Transport And Storage

    Avoid mechanical agitation. Storage temperature: -10 (14)... +60 (140) °C (°F) Ambient humidity: 20 ... 85 % When storing for longer than 3 months, regularly check the general state of all parts and the packaging. V1.0 | IDC200 Operating Manual...

  • Page 30: Installation

    The USB interface is intended for data transfer only, not for power supply. Power supply al- ways via the 12-pin M12 connector. INFO For sensor attachment please use the specialized mounting material available. This allows sen- sor installation even at profiles and rods. Operating Manual IDC200 | V1.0...

  • Page 31: Notes On Heat Dissipation

    Any form of convection around device and fittings helps lower the temperature. Avoid heat accumulation! Do not operate any other devices close to the sensor, since the sensor could heat up further by exhaust heat. Mount the sensor at rear optimal heat dissipation. V1.0 | IDC200 Operating Manual...

  • Page 32: Mounting The Sensor

    Side mounting Ill. 7: Screw-on points - side mounting Condition: ð M3 screws × (5 + x) (3 pieces) / x = sheet thickness of the screw-on angle w Screw the sensor in place.Torque: max. 0.8 Nm. Operating Manual IDC200 | V1.0...

  • Page 33: Accessories (Not Included)

    Ill. 9: Polarizing filter snap-on 44 mm (item number: 11704588) INFO Using a filter will darken the image. Re-parameterization of image acquisition configuration may be required. Additional accessories can be found on the website at: https://www.baumer.com V1.0 | IDC200 Operating Manual...

  • Page 34: Electrical Installation

    Use a power unit for sensor supply. The USB interface is intended for data transfer only. Power supply is always via the 12-pin M12 connector. Instruction: a) Ensure that the system is disconnected from power. b) Connect the sensor according to the pin assignment. Operating Manual IDC200 | V1.0...

  • Page 35: Pin Assignment

    GY-PK – Grey Pink RD-BU – Red Blue Industrial Ethernet -VDC -VDC +VDC +VDC Wiring Input Sensor Power + 18 ...+ 30 VDC IN 1 (Trigger) Output Sensor Power + 18 ...+ 30 VDC OUT 1 V1.0 | IDC200 Operating Manual...

  • Page 36: Commissioning

    Microsoft Edge is not supported. However, most of the cases allow for use without restrictions. Condition: ð PC with web browser Mozilla Firefox from version 69 or Google Chrome from version 77. ð Local domain (idc200.local) resp. the sensor's IP-address (see sensor display). Instruction: a) Connect sensor to a PC via a USB C cable.
  • Page 37 IP-Address: in the range from 192.168.0.1 to 192.168.0.254. Select an IP address that is not yet allocated in your network. Subnet mask: 255.255.255.0. g) Click OK. Result: ü The PC as been allocated an IP address. V1.0 | IDC200 Operating Manual...

  • Page 38: Determining The Sensor's Ip Address

    Replace [identifier] by the eight-digit part number or the MAC address specified on the sensor. Replace IDC200 by the part of the sensor identifier preceding the hyphen "-". Both specifications can be found on the sensor label. Example: ping IDC200- J381.10.X-0128-413.local or ping IDC200-11-22-33-44-55-66.local...

  • Page 39: Web Interface

    Avoid any sensor access from outside the machine. b) Do not use VPN sensor connection. User interface description Ill. 10: Web interface - user interface Header Menu bar Parametrisation area Footer Visualisation area Measured values V1.0 | IDC200 Operating Manual...

  • Page 40: Header

    Display sensor type Display serial number. Download diagnostic data from the device for submission to helpdesk for further analysis. Button for requesting support via e-mail. Link to website. Selection of the language of the user interface. Operating Manual IDC200 | V1.0...

  • Page 41: Menu Bar

    Condition Monitoring Display of diagnostic data, such as operating time, tempera- ture and operating voltage. 8.2.3 Parametrisation area The parameterization section allows for setting various parameters according to the selected menu item in Parametrization mode. V1.0 | IDC200 Operating Manual...

  • Page 42: Footer

    Gray: digital output disabled. 8.2.5 Visualisation area The measured data is displayed in the visualisation area. The style and structure of the visuali- sation area depend on the currently active mode of the web interface. Operating Manual IDC200 | V1.0...

  • Page 43: Measured Values

    Possible increase of the measuring rate Reducing Size Reserve may achieve a higher measuring rate, since there will be less pixels for evaluation. a) Mount the sensor in a way that Size Reserve are 1 where possible. V1.0 | IDC200 Operating Manual...

  • Page 44: Monitoring Mode

    [} 63]. Ill. 11: Web interface - Monitoring mode II Pause Visualisation is stopped. A trigger is released operation is not in Trigger Mode Free running. Save the currently displayed image as a .bmp file. Operating Manual IDC200 | V1.0...

  • Page 45: Parameterization Mode

    ROI (Region of Interest) or evaluation area means the image section considered for evaluation. The ROI can be freely selected (via web interface using the sliders or the tools input fields). Characteristics truncated by the evaluation area are being fully read. V1.0 | IDC200 Operating Manual...
  • Page 46 NOTE: Defining an evaluation range may be useful if the image has more codes than must be read. This can be done by parameterization of the corresponding measuring tool. Tool add +Tool Add Tools / Auxiliary tool Operating Manual IDC200 | V1.0...

  • Page 47: Measuring Tool: Image

    0 / 1 Segment (South) Bool 0 / 1 Segment (East) Bool 0 / 1 FocusDist Integer 50 - 1000 Amplification Integer 2 / 4 / 8 Trigger mode Integer Free Running Interval Manual Burst V1.0 | IDC200 Operating Manual...

  • Page 48: Measuring Tool: Barcode

    The process interface allows for setting the following values: Input value Data type Measurement range Unit EnableTimeout Bool 0 / 1 Maximum number of Integer 1 - 10 codes Polarity Text DarkOnBright Operating Manual IDC200 | V1.0...
  • Page 49 TypesOthers Text 2/5 Interleaved 2/5 Industrial Code 128 Code 93 Code 39 Codabar Pharmacode The process interface is capable of reading the following values: Output value Data type Measurement range Description Code Text Read code V1.0 | IDC200 Operating Manual...

  • Page 50: Measuring Tool: Matrix Code

    This may either implicate reading of fewer codes than present in the image or not executing any quality check. Sorting Defines the reading direction in an image. This allows for sorted output if multiple codes are present on the image. Operating Manual IDC200 | V1.0...
  • Page 51 GS1 DataMatrix GS1 QR Code GS1 Aztec Code GS1 DotCode TypesOthers Text Data Matrix ECC 200 QR Cod Micro QR Code Aztec Code DotCode PDF417 The process interface is capable of reading the following values: V1.0 | IDC200 Operating Manual...

  • Page 52: Auxiliary Tool: Code Check

    ▪ ANSI ▪ Raw data (Hex) ▪ UTF8 The process interface allows for setting the following values: Input value Data type Measurement range Unit Comparison type Text IsEqual IsNotEqual Contains NotContains BeginsWith NotBeginsWith EndsWith Operating Manual IDC200 | V1.0...

  • Page 53: Auxiliary Tool: Quality Check

    ▪ Quality level F - fail Annex: Quality features for barcode and matrix code [} 54] The process interface allows for setting the following values: Input value Data type Measurement range Unit Minimum quality Text QualityLevelA QualityLevelB QualityLevelC V1.0 | IDC200 Operating Manual...

  • Page 54: Annex: Quality Features For Barcode And Matrix Code

    Irregularities in the gray value profile of a symbol Capability of decoding Deviation in width of symbol elements Other code-specific parameters Depending on the code type, e.g. evaluation of light margin width, symbol width ratio, etc. Operating Manual IDC200 | V1.0...
  • Page 55 A = Code readable F = Code was not read Axial non-conformity Evaluation of module width and height. Grid non-consistency Evaluation of the tilt angle (perspective distortion). Unused error correction Proportion of unused error redundancy. V1.0 | IDC200 Operating Manual...

  • Page 56: Mode Parameterization Communication

    The center area defines data block contents. The lower preview area shows how data telegrams are input or output via the process interface. The preview may differ according to the selected protocol. Operating Manual IDC200 | V1.0...

  • Page 57: Ill. 12 Data Telegram Communication

    ▪ UInt64 (8 bytes, no sign) ▪ Float (4 bytes, with sign) ▪ Double (8 bytes, with sign) Byte order: Byte reading direction ▪ little-endian (reading from right to left) ▪ big-endian (reading from left to right) V1.0 | IDC200 Operating Manual...
  • Page 58 Length: Length Data Telegram in bytes. NOTE: If TCP protocol is applied,Data Telegram must not exceed 4096 bytes. Applied PROFINET protocol allows for a length of 8 - 240 bytes, ac- cording to PLC configuration. Operating Manual IDC200 | V1.0...

  • Page 59: Communication: Digital Output

    (1 - 32). In parallel, this job will be active at sensor startup. NOTE: Saving to a specific memory location is via the menu of the desired memory location. Delete all: Delete all saved jobs. V1.0 | IDC200 Operating Manual...

  • Page 60: Device Configuration Mode

    NTP: Enable / disable NTP synchronization. NTP enabled will synchronize the internal sensor clock with the defined time server of the network. Time Server: Enter network time server. NOTE: Daylight saving time is not supported! Operating Manual IDC200 | V1.0...
  • Page 61 Upload image: Uploads firmware and web interface on the sensor. Upload of more recent firmware revisions are possible, pro- vided compatibility is not excluded by release notes. Also possible is Downgrade. However, only down to the firmware revision the sensor was supplied with. V1.0 | IDC200 Operating Manual...

  • Page 62: Diagnostic Data Mode

    Display is by frequency distribution diagram together with the minimum and maximum values. The display is scalable. Maximum Maximum sensor temperature ever. Minimum Minimum sensor temperature ever. Scale values Display scaling in the diagram: absolute logarithmic normalized Operating Manual IDC200 | V1.0...

  • Page 63: Statistical Functions

    Maximum: maximum required computing time for tool Quality Tool: parameterized job Read: job reading successful Unread: Job reading failures Read Rate: Success rate in % Failed images Show / save failed images (max.16) The following functions are available. V1.0 | IDC200 Operating Manual...
  • Page 64 Saves current data records as a .csv file or respectively marked failed images as a .bmp file. NOTE: Pausing is required to enable saving of data records. < Select previous image (failed images only) > Select next image (failed images only) Operating Manual IDC200 | V1.0...

  • Page 65: Preventive Maintenance

    Never use a high-pressure cleaner for cleaning. d) Do not scrape off soiling with sharp-edged items. e) Only use lens cleaning cloths for the front pane of the sensor. Interior cleaning No interior cleaning of the sensor is required. V1.0 | IDC200 Operating Manual...

  • Page 66: Troubleshooting

    Return and repair In case of complaints, please contact the relevant sales company. 10.2 Support In case of any questions please contact our Technical & Application Support Center. Worldwide Tel.: +49 (0)3528 4386 845 www.baumer.com support.codereader@baumer.com Operating Manual IDC200 | V1.0...

  • Page 67: Technical Data

    The technical data for your sensor can be found in the data sheet available for download at www.baumer.com. 11.1 Dimensional drawing M12 x 1 M12 x 1 15.45 30.65 14.5 Ill. 13: Dimensional drawing – IDC200 V1.0 | IDC200 Operating Manual...
  • Page 68 Polarizing filter snap-on 44 mm (item number: 11704588) ..............33 Ill. 10 Web interface - user interface ......................39 Ill. 11 Web interface - Monitoring mode ......................44 Ill. 12 Data telegram communication ......................57 Ill. 13 Dimensional drawing – IDC200......................67 Operating Manual IDC200 | V1.0...
  • Page 69 Baumer Electric AG Hummelstrasse 17 CH − 8501 Frauenfeld www.baumer.com...

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