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Char-Griller DUAL THREAT E5037 Owner's Manual
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Char-Griller DUAL THREAT E5037 Owner's Manual

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OWNER'S MANUAL
DUAL THREAT
™
Model E5037
Keep your receipt with
this manual for Warranty.
CUSTOMER SERVICE
1-912-638-4724
Service@CharGriller.com
Contents of this manual are Trademarked and Copyrighted by Char-Griller
| A&J Manufacturing.
®
Using the information contained in this manual without consent of Char-Griller
and/or A&J Manufacturing is strictly prohibited.
®
OM E5037 E A.1

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May 17, 2025

I need a replacement handle for the E5037 grill on the charcoal side, but am having trouble finding one.

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Summary of Contents for Char-Griller DUAL THREAT E5037

  • Page 1 CUSTOMER SERVICE 1-912-638-4724 Service@CharGriller.com Contents of this manual are Trademarked and Copyrighted by Char-Griller | A&J Manufacturing. ® Using the information contained in this manual without consent of Char-Griller and/or A&J Manufacturing is strictly prohibited. ® OM E5037 E A.1...
  • Page 2 TABLE OF CONTENTS Safety Warnings & Warranty ......A-1 Assembly Instructions ........B-1 Product Usage ........... C-1 Recipes .............. D-1 Accessories ............E-1 Danger Warning If you smell gas: 1. Do not store or use gasoline or other flammable liquids or vapors in the 1.
  • Page 3 IMPORTANT SAFETY WARNINGS A propane gas cylinder is required for operation. This gas grill is not intended for commercial use. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE. IF YOU ARE ASSEMBLING THIS UNIT FOR SOMEONE ELSE, GIVE THIS MANUAL TO HIM OR HER TO SAVE FOR FUTURE REFERENCE.
  • Page 4 Read the following instructions carefully and be sure your barbecue is properly assembled, installed and maintained. Failure to follow these instructions may result in serious bodily injury and/or property damage. If you have any questions concerning assembly or operation, consult your dealer or LP gas company.
  • Page 5 • When assembling the grill, position the connection flexible tube so that it is protected against twisting. • Stay away from any source of ignition when changing gas container. • When assembling the grill, do not obstruct ventilation openings of grill’s container compartment. We reserve the right to make minor technical adjustments to the device.
  • Page 6 WARNING • This grill is for outside use only, and should not be used in a building, garage, or any other enclosed area. • The use of alcohol, prescription or non-prescription drugs may impair the operator’s ability to properly assemble or safely operate the grill. •...
  • Page 7 • Non-rechargeable batteries are not to be recharged • Do not mix different types of batteries such as alkaline, carbon-zinc, or rechargeable batteries. • Do not mix old and new batteries • Exhausted batteries are to be removed from the product •...
  • Page 8 Customer Service Department at: Service@CharGriller.com and have your serial number handy. REGISTER YOUR GRILL: To take full advantage of the Char-Griller warranty be sure to register your ®...
  • Page 9 Surface issues such as scratches, dents, corrosion or discoloring by heat, abrasive and chemical clearers, surface rust or the discoloration of steel surfaces are NOT covered under these warranties. Warranties are for the replacement of defective parts only. Char-Griller is not responsible for damage resulting ®...
  • Page 10 ASSEMBLY INSTRUCTIONS...
  • Page 11 PARTS LIST Item Part Name Item Part Name GAS GRILL HOOD IGNITOR CHARCOAL GRILL HOOD KNOB WARMING RACK CONTROL PANEL COOKING GRATE (HOSE/VALVE/REGULATOR ASSEMBLY) ASH PAN HEAT SHIELD ASH PAN HANGER HOOD HANDLE FILLER PLATE (HARDWARE INCLUDED) DAMPER CIRCLE LOGO PLATE CHARCOAL GRILL BODY THERMOMETER BEZEL GAS GRILL BODY...
  • Page 12 HARDWARE NEEDED Assembly: Requires 2 people. Tools Needed: Mallet, Phillips Head Screwdriver, Pliers, and a 7/16” Nut Driver. NOTE: DO NOT fully tighten any bolts until instructed to do so. Tightening too soon may prohibit parts from fitting together. All hex nuts should be on the inside of the grill unless stated otherwise.
  • Page 13 STEP 1A STEP 1B...
  • Page 14 STEP 2A STEP 2B...
  • Page 15 STEP 3 ASSEMBLED VIEW...
  • Page 16 STEP 4...
  • Page 17 STEP 5A...
  • Page 18 STEP 5B...
  • Page 19 STEP 6 ASSEMBLED VIEW B-10...
  • Page 20 STEP 7 B-11...
  • Page 21 STEP 8 B-12...
  • Page 22 STEP 9A DETAIL VIEW B-13...
  • Page 23 STEP 9B B-14...
  • Page 24 STEP 10 B-15...
  • Page 25 STEP 11 STEP 12 NOTE: Handle and Thermometer Hardware is included on each part B-16...
  • Page 26 STEP 13A STEP 13B B-17...
  • Page 27 STEP 14 STEP 15A DETAIL A SCALE 1 : 2 B-18...
  • Page 28 STEP 15B TOP DETAIL BOTTOM DETAIL B-19...
  • Page 29 STEP 16 STEP 17 B-20...
  • Page 30 STEP 18 B-21...
  • Page 31 STEP 19A B-22...
  • Page 32 STEP 19B M x1 B-23...
  • Page 33 STEP 20 B-24...
  • Page 34 FULLY ASSEMBLED To ensure sturdy assembly, tighten all NUTS and BOLTS. B-25...
  • Page 35 OPERATING INSTRUCTIONS Setting Up This grill is designed for use outdoors, away from any flammable materials. When in use, it is important that there are no overhead obstructions and that the grill is at least 36 inches (90 cm) from any wall or surface.
  • Page 36 CAUTION: 1. All cleaning and maintenance should be done when the grill is cool and the fuel supply is DISCONNECTED. 2. Do NOT clean any grill part in a self-cleaning oven as the extreme heat will damage the finish. 3. Do NOT enlarge valve orifices or burner ports when cleaning the valve or the burners. NOTICES: 1.
  • Page 37 GAS OPERATION Regulator and Hose Regulator and Hose are supplied with the grill. If a replacement is necessary, please visit CharGriller.com or contact our Customer Service department at Service@CharGriller.com. DO NOT use replacement parts that are not intended for this grill. It is recommended that the regulator is changed within 10 years of the date of manufacture.
  • Page 38 Again, this appliance is designed for use outdoors only and away from any flammable materials. It is important that there are no overhead obstructions and that there is a minimum distance of 12 feet (~4 m) from the side or rear of the appliance. It is important that the ventilation openings of the appliance are not obstructed.
  • Page 39 Disconnecting the Gas Cylinder 1. Turn all control knobs to the OFF position and turn the handle on the gas cylinder clockwise until it stops. 2. Turn coupling nut on regulator in a counter-clockwise direction until regulator is released from threaded gas cylinder valve nozzle. 3.
  • Page 40 NOTE: Before first use, it is important to properly season your grill to ensure the optimal performance and long life of your Char-Griller grill (see the seasoning/care instruction provided in this manual). ®...
  • Page 41 Lighting Burner Burner Port with a Match 1. Make sure all burner knobs are in OFF position. 2. Open valve on LP gas cylinder. 3. Push in and rotate knob counterclockwise to “HI” position. 4. Place match in match holder installed on the side Match Holder of the grill housing.
  • Page 42 CHARCOAL OPERATION Lighting Instructions There are a few methods to light your charcoal grill, depending on the materials you prefer to use. Using a charcoal chimney is the Char-Griller preferred method for speed and convenience but igniting ® your lump charcoal or briquettes directly in the grill is a great way to get cooking as well.
  • Page 43 Controlling Temperature Controlling the temperature of your grill is all about controlling the air flow to the fire. MORE AIR = MORE HEAT. LESS AIR = LESS HEAT. By opening and closing the top and side dampers, you can easily control the temperature of your grill. The amount of charcoal used when grilling can also greatly impact your ability to control temperature.
  • Page 44 By using temperature zones, ® charcoal and wood flavor, you can customize your culinary experience as desired. The following descriptions provide four of the most common ways you can cook with your Char-Griller charcoal grill. ®...
  • Page 45 Smoke SMOKE (INDIRECT HEAT) - 150°- 250°F Up to 2 lbs. Charcoal (30-35 Briquettes) Cook with indirect heat at low temperatures Charcoal Grate adjusted to lowest setting or (150°- 250° F). Use wood chips, chunks, split farthest from the cooking grates logs or pellets to add smoke flavor 1.
  • Page 46 Seasoning is an important first step before you start cooking on your new grill. This process will help protect the interior and exterior grill finish, reduce food sticking to the grates, reduce unnatural flavors, and help prevent the grates from rusting. Char-Griller recommends using an oil with a high smoke point ®...
  • Page 47 CARE & MAINTENANCE In order to keep your grill in the best shape, it’s important to keep it clean and maintained. Continued cleaning and care are key to ensuring a long life for your Char-Griller grill. Have questions? Chat with ®...
  • Page 48 NOTE: Smoke may escape from areas other than the smokestack. This will not affect cooking CHAR-GRILLER DOES NOT ACCEPT RETURNS ON USED GRILLS. ®...
  • Page 49 CHICKEN BREAST 35-45 MIN. cooked, grill or grilling style, 10-12 OUNCES - BONE-IN* ambient temperature and/or WHOLE CHICKEN* weather. Char-Griller ® 3-5 HOURS 8 POUNDS recommends always using a cooking thermometer to *BONE-IN CHICKEN SHOULD INITIALLY BE COOKED OR “BROWNED” OVER DIRECT HEAT FOR SEVERAL MINUTES BEFORE BEING TRANSFERRED TO INDIRECT HEAT.
  • Page 50 ENHANCE FLAVOR Wood Pairing Guide Different wood varieties possess different flavors and Char-Griller recommends pairing your woods ® with the meats you intend to cook. WOOD FLAVOR BEEF PORK POULTRY SEAFOOD VEGGIES ALDER MILD MAPLE MILD CHERRY MILD APPLE MEDIUM...
  • Page 51 USDA Safe Minimal Temperature is 165°F for chicken / poultry. • USDA Safe Minimal Temperature is 145°F for Beef, Pork, Veal & Lamb (Steaks, chops, roasts). Direct Heat Recipes GRILLED FLANK STEAK CHAR-GRILLER ORIGINAL ® WITH VEGETABLES MARINATED FLANK STEAK...
  • Page 52 JUICY LUCY HAMBURGERS PORK TENDERLOIN If you think there is no way that the classic hamburger could get better, just wait until you try the Char-Griller Juicy Lucy ® Need dinner in a hurry? This quick and easy pork tenderloin Burger.
  • Page 53 Fill jalapeños with filling. make these again and again! Slice bacon into small strips then lay it over the filling on the jalapeños. Ingredients: Sprinkle a small portion of the Char-Griller Steak Rub on ® top of the bacon. 4 Jalapeños Fire up your Char-Griller Grill to 400°F.
  • Page 54 SWEET CORN IN HUSKS CHILI-LIME CHICKEN THIGHS Instructions: Perfect for tacos, fajitas, nachos, or as a dish all on it’s own, this Chili-Lime Chicken Thighs Recipe, prepared by our Trim excess silk from end and soak in cold salted water ambassador, BBQFiends, can be quickly cooked on a grill for 1 hour before grilling.
  • Page 55 Smoking Recipes “CERTIFIED” PORK BUTT Remove the pork butts from the grill and double wrap in foil. Before closing the wrap, add 1 Cup of apple juice and 1 stick of butter for each pork butt, more seasoning A great pork butt recipe perfect for beginners and pitmasters and BBQ sauce, to taste.
  • Page 56 22. Brush ribs with your favorite BBQ sauce and cook for 1 Cup of Favorite BBQ Sauce one hour at 225°F. 1 Cup Dark Brown Sugar 23. Remove and enjoy! Char-Griller Rib Rub ® 4 Tbsp Honey Instructions: Prepare your grill for indirect grilling with coals arranged opposite where you plan to place the ribs.
  • Page 57 SMOKED MAC AND CHEESE SMOKED CHICKEN PARTS AND HALVES An all-time family favorite, this Smoked Mac & Cheese recipe elevates stove top or oven baked mac & cheese with flavors Instructions: sure to keep your grill fired up Rinse pieces in cold water and pat dry with paper towels. Ingredients: Brush each piece with Olive Oil and season to taste with salt and pepper.
  • Page 58 SMOKED TURKEY Marinades Instructions: CHICKEN MARINADE Empty cavity rinse and pat dry with paper towel. Tuck wing tips under the back and tie legs together. Ingredients: Place in center of cooking grate directly above foil drip pan of water. ½ Cup Soy Sauce Smoke for 12 minutes per pound.
  • Page 59 SCAN FAVORITE ACCESSORIES FOR MORE FOR THE FULL LINE OF ACCESSORIES VISIT CHARGRILLER.COM Custom Fit Cover Side Fire Box Tank Cover Weather Resistant Attach the Side Fire Box and Weather Resistant Protects Grill Finish easily convert your grill into Nylon Velcro an Offset Smoker Elastic at Top and Bottom Model #5055...
  • Page 60 P.O. Box 30864 Sea Island, GA 31561 www.CharGriller.com Service@CharGriller.com...