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Linak JUMBO BAJ User Manual

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JUMBO™
User Manual
LINAK.COM/MEDLINE-CARELINE

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  • Page 1 JUMBO™ User Manual LINAK.COM/MEDLINE-CARELINE...

  • Page 2: Table Of Contents

    JUMBO Contents Preface ............................4 Declaration of incorporation of partly completed machinery ..........5 Important information ....................... 7 General warnings ........................8 General recommendations ....................... 11 General warranty periods ......................12 Electromagnetic Compatibility (EMC) ..................13 EMC Warnings ������������������������������������������������������������������������������������������������������������������������ 13 Electrostatic discharge (ESD) ����������������������������������������������������������������������������������������������������...
  • Page 3 JUMBO CBJ Care ............................. 44 CHJ2 ............................49 Mounting brackets MBJ1, MBJ2, MBJ3 ..................50 CBJ Home ........................... 51 CH01 ............................54 Contacts ............................. 55...

  • Page 4: Preface

    This User Manual does not address the end user� It is intended as a source of information for the equipment or system manufacturer only, and it will tell you how to install, use and maintain your LINAK product/system� The manufacturer of the end product has the responsibility to provide a User Manual where relevant safety information from this manual is passed on to the end user�...

  • Page 5: Declaration Of Incorporation Of Partly Completed Machinery

    DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY LINAK A/S Smedevænget 8 DK - 6430 Nordborg LINAK DESKLINE ® LINAK A/S hereby declares that products, characterised by the following models and types: Control Boxes CBD6S Linear Actuators DB5, DB6, DB14, LA23, LA31 Lifting Columns...
  • Page 6 DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY LINAK A/S Smedevænget 8 DK - 6430 Nordborg LINAK DESKLINE ® LINAK A/S hereby declares that products, characterised by the following models and types: Control Boxes CBD6S Linear Actuators DB5, DB6, DB14, LA23, LA31 Lifting Columns...

  • Page 7: Important Information

    Persons who do not have the necessary experience or knowledge of LINAK products should not use these� Moreover, persons with reduced physical or mental abilities must not use the products, unless they are under surveillance or they have been thoroughly instructed in the use of the equipment by a person who is responsible for the safety of these persons�...

  • Page 8: General Warnings

    Do not use chemicals� Inspect the actuator system regularly for damage and wear� Do not expose LINAK actuator system components to high intensity ultraviolet radiation disinfection lamps� This may damage the enclosure, supporting parts and cables� LINAK actuators and electronics are not designed for use within the following fields: •...
  • Page 9 JUMBO A LINAK control box, actuator and accessory component must, in the final application, be placed where it is not exposed to any impact� This is to prevent damage if a passer-by accidentally hits it with an object or when cleaning the floor with a broom or a mop� On a medical bed e�g� this might be underneath the mattress support platform�...
  • Page 10 JUMBO | 10 Be aware that during the design of medical devices, the risk of personal injury (for instance squeezing of fingers or arms) must be minimised� If irregularities are observed, the actuator must be replaced� All cables must be mounted in such a way that they are not trapped or exposed to tension or sharp objects when the application is moved in different directions�...

  • Page 11: General Recommendations

    - Do not sideload the actuator� - Do not step on or kick any LINAK component� When the equipment is not in use: - Switch off the mains supply or pull out the plug in order to prevent unintentional operation�...

  • Page 12: General Warranty Periods

    Batteries are covered by a specific product warranty of 12 months� External products that are not manufactured by LINAK A/S: 12 months are added to the warranty period, for instance for transportation and stocking� Relabelling of these products only takes place, if the production date exceeds one year from the date of dispatch to the customer�...

  • Page 13: Electromagnetic Compatibility (Emc)

    2014/30/EU� The systems are designed to meet all requirements of applicable standards and have been tested to meet IEC 60601-1-2 requirements� Emission: LINAK Actuator Systems are CISPR 11, Group 1, Class B products, comply with IEC 61000-3-2, Class A and IEC 61000-3-3 unless stated otherwise in the relevant section of this document� Immunity: Test levels are according to Professional Healthcare Facility and Home Healthcare Facility Environment�...

  • Page 14: Electrostatic Discharge (Esd)

    ESD� • LINAK can only guarantee the lifetime of ESDS devices if they are handled in the same way from production at LINAK A/S until they are mounted in the manufacturer’s application� It is therefore important that the ESDS devices are not removed from the ESD protected packaging before they are physically within the EPA area at the customer premises�...

  • Page 15: Rf Transmitter/Receiver Properties

    JUMBO | 15 RF transmitter/receiver properties Some LINAK products emit RF-power by intention for communication purposes� Frequency band of transmission: 2402 MHz - 2480 MHz Type: BLUETOOTH Low Energy BLE 4�2 ® Modulation: GFSK Maximum Effective Radiated Power (ERP): 10 dBm FCC and IC Statements For RF-emitting products (e�g�...

  • Page 16: Symbols

    JUMBO | 16 Symbols The following symbols are used on the LINAK product labels, where applicable: IEC 60417-5172: Compliance to all relevant EC directives Class II equipment IEC 60417-5840: UK Conformity Assessment Applied part type B IEC 60417-5019: Regulatory compliance mark:...
  • Page 17 JUMBO | 17 Electrical Testing Laboratories (ETL) marking Due to space limitations, the complete ETL marking demands are not represented on the marking plates� The full ETL recognised component markings are shown here: C/N 120690 C/N 4008004 C/N 4008838 Conforms to ANSI/AAMI Std. ES60601-1 Conforms to ANSI/AAMI Std.
  • Page 18 JUMBO | 18 Electrical Testing Laboratories (ETL) marking Due to space limitations, the complete ETL marking demands are not represented on the marking plates� The full ETL recognised component markings are shown here: C/N 120690 C/N 4008004 C/N 4008838 Conforms to ANSI/AAMI Std. ES60601-1 Conforms to ANSI/AAMI Std.

  • Page 19: Batteries

    Do not use or store LINAK battery packs in places where the ambient temperature exceeds 50 °C, such as inside a hot automobile, in direct sunlight, or in front of a stove or a source of intense heat�...

  • Page 20: Lithium Ion Batteries

    LINAK explicitly disclaims lost profits, failure to realise expected savings, any claim against our customers by a third party, or any other commercial or economic losses of any kind, even if LINAK has been advised of the possibility of such damages or losses�...
  • Page 21 Mounting instructions must be followed in order to avoid exposing batteries to water� In general, recharging of battery must take place every 6 months� However, please note: - New Li-Ion batteries, shipped from LINAK are in a deep-sleep state, where the self-discharge is very little...
  • Page 22 Allow the battery to settle to room temperature before use� Lithium ion batteries are not intended for use in outdoor applications and indoor pool environments� If the battery is completely discharged, then recharge the battery before storage� Always use correct LINAK charger DO NOT: Heat or burn the batteries�...

  • Page 23: Lead Acid Batteries

    (silicone ring or joint filler) is not damaged and that it is correctly placed in the groove� Hereafter, the screws in the cover are to be fastened with approx� 1 Nm� If necessary, replacement sealing is available at LINAK� The battery compartment is supplied with ventilation that ensures correct and necessary airing of the battery compartment�...

  • Page 24: System Description

    Connect the different actuators to the different channels on the control box� Each channel is marked with a number (e�g� “1”, “2”, “3”……�)� Check that all plugs are well connected and firmly pushed into the connector� Due to the fact that LINAK ®...

  • Page 25: General Environmental Conditions

    If the actuator is assembled in the application and is exposed to push or pull during transportation, the actuator can be damaged� Do not drop a LINAK component or otherwise damage the housing during disassembly or transportation� We do not recommend to use a LINAK component that has been damaged�...

  • Page 26: Information On Start-Up, Deinstallation And Operation

    • The actuator/lifting column system may only be used in an environment corresponding to the IP rating of the system� LINAK products are marked with the actual IP rating on the label� • If any individual parts are suspected to be damaged, do not install the parts, but return them for inspection/service�...

  • Page 27: Cleaning

    JUMBO | 27 Cleaning The products can be cleaned as described in the following according to their IP protection stated on the product label� The IP code specifies the protection degree provided by the enclosures� For most products, only the protection against ingress of water (second characteristic numeral) is specified, ingress of solid foreign objects or dust (first characteristic numeral) is not specified and therefore replaced by the letter X in the code�...

  • Page 28: Cleaning

    JUMBO | 28 Cleaning The products can be cleaned as described in the following according to their IP protection stated on the product label� The IP code specifies the protection degree provided by the enclosures� For most products, only the protection against ingress of water (second characteristic numeral) is specified, ingress of solid foreign objects or dust (first characteristic numeral) is not specified and therefore replaced by the letter X in the code�...

  • Page 29: Rinsing Aids

    • They must not contain caustic solutions • They must not change the surface structure or adhesive properties of the plastic • Must not break down grease LINAK washing profile according to LINAK washing machine IEC 60601-2-52 °C 70.0 65.0 60.0...

  • Page 30: Ipx6 Washable Dura

    IPX6 Washable DURA™ Description of washing test LINAK washable products frequently go through a fully controlled washing test� The LINAK term “IPX6 Washable DURA” signifies that the products conform exclusively to this test� The “IPX6 Washable DURA” washing test is used to ensure that products that are rated “IPX6 Washable DURA”...

  • Page 31: Cable Wash

    JUMBO | 31 LINAK washing profile for the “IPX6 Washable DURA” process LINAK washing profile according to LINAK washing machine DURA (Note: The temperature is measured at the unit) Cable wash Before the washing procedure starts In order to maintain the flexibility of the cables, it is important that the cable is placed in such a way that the cable’s own weight does not strain the coil...

  • Page 32: General Maintenance

    • LINAK products must be IPX6 Washable and IPX6 Washable DURA when cleaning in wash tunnels • O-rings: When individual parts are replaced in a LINAK IPX6, IPX6 Washable or IPX6 Washable DURA system, the O-rings must be replaced at the same time on all parts� On all products where replaceable cables or fuses have been dismounted or replaced, the O-ring must be replaced, and the O-rings and the receptacle insert must be greased with an acid-free Vaseline�...

  • Page 33: Repair And Disposal

    LINAK service centre� In order to avoid the risk of malfunction, all actuator repairs must only be carried out by an authorised LINAK Service shop or repairers, as special tools and parts must be used�...

  • Page 34: Troubleshooting

    JUMBO | 34 Troubleshooting Symptom Possible cause Action - The actuator is not connnected to - Connect the actuator to the the control box control box No motor sound or movement of piston rod - Blown fuse in the control box - Fuse must be changed - Cable damaged - Send actuator for repair...

  • Page 35: Baj

    JUMBO | 35 The battery pack BAJ has been specially developed for use with the JUMBO system� They are easy to exchange through an integrated snap system, and can easily be mounted on the mounting brackets� Usage BAJ is a part of the JUMBO system� It is compatible with CBJ2, CHJ2, CBJ Care and COBO� Duty cycle: 10% or 2 min�...

  • Page 36: Bajl

    • Charging: Via JUMBO wall charger CHJ2 or via JUMBO control box with integrated charger • Charging state: Maximum 30% when shipped from LINAK • Recharging during Recharge the battery 6 months at the latest after production date stated on storage: the label •...
  • Page 37 LINAK products� Moreover, LINAK explicitly disclaims lost profits, failure to realise expected savings, any claim against our customer by a third party, or any other commercial or economic losses of any kind, even if LINAK has been advised of the possibility of such damages or losses� Transportation The lithium ion batteries must be packed and transported according to applicable regulations�...
  • Page 38 • Allow the battery to settle to room temperature before use or charging� • Only use correct LINAK charger (CHJ2, CH01, integrated charger in JUMBO control box or COBO)� • Adhere to the duty cycle or else the lifetime and performance will be reduced�...
  • Page 39 LINAK will remedy defective Li-Ion batteries built into LINAK products in accordance with the terms ® stipulated in the LINAK Li-Ion battery disclaimer available on the LINAK website� LINAK explicitly disclaims all other remedies and liability� Information Please be aware that BAJL is not compatible with:...

  • Page 40: Cbj2

    JUMBO | 40 CBJ2 The control box CBJ2 is part of the battery driven JUMBO system� JUMBO is a modular system combining an actuator, a control box (CBJ2), a battery (BAJ or BAJL) and a charger (CHJ2) in a flexible solution, specially developed for patient lifts�...
  • Page 41 • The mains cable must always be ordered separately when ordering a CBJ2 with an internal charger� • Use only original LINAK mains cables to ensure proper connection to internal charger� • The CBJ2 will not be able to operate any actuators when charging or connected to mains�...
  • Page 42 JUMBO | 42 Adjustment instructions for the JUMBO application For the adjustment you must use a trimming screwdriver, which can be purchased from LINAK Tool A/S� It is also possible to use other types of trimming screwdrivers for the adjustment�...
  • Page 43 JUMBO | 43 Mounting DOWN Warnings Special care should be taken when mounting the CBJ2 As long as the the CBJ2 is mounted correctly, it complies with IPX5� If the CBJ2 is mounted incorrectly, then water will gather around the screw holes resulting in non- compliance with IPX5! CBJ2 with variable current cut-off: the protection plugs must always be inserted to ensure IP protection after adjustment�...

  • Page 44: Cbj Care

    • It is not possible to use other battery types than BAJ or BAJL with the CBJ Care� • Use only original LINAK mains cables to ensure proper connection to internal charger� • The green battery indicator (100% to 50% capacity remaining) will light up during charging even though the battery is not fully charged�...
  • Page 45 JUMBO | 45 Recommendations Hot Plugging Removing or adding any OpenBus™ cables is not allowed when the control box is on power via mains supply or battery! If necessary anyway, follow the below procedure: 1� Remove mains or battery and wait 5 sec� 2�...
  • Page 46 JUMBO | 46 Functionality – JUMBO Care with display Below you find information about what to read-out on the display version of JUMBO Care� Basically the functionality for the display version is the same as the LED version, but more information can be read out on the display�...
  • Page 47 JUMBO | 47 Charging of battery When the mains cable is plugged in and a control button is activated the symbol to the left is shown on the display until power down 2 minutes later� The purpose of the symbol is to tell the user that it is not possible to use the lift when it is plugged in to the mains�...
  • Page 48 JUMBO | 48 Recommendations • The purpose of using learn mode function is to adjust the lift to no more than 1�5 times the max� load� The actuator will not stop exactly at the load it has been adjusted to as the actuator uses less current when its components have been run in�...

  • Page 49: Chj2

    JUMBO | 49 CHJ2 The charger CHJ2 has been specially designed for use as a wall-charger for the JUMBO system� The CHJ2 charger is a Switch Mode Power Supply (SMPS) version which makes charging of the batteries more efficient� Mains voltage from 100 V AC – 240 V AC (50/60 Hz) is possible on same charger�...

  • Page 50: Mounting Brackets Mbj1, Mbj2, Mbj3

    JUMBO | 50 Mounting brackets MBJ1, MBJ2, MBJ3 The charger CHJ2 has been specially designed for use as a wall-charger for the JUMBO system� The CHJ2 charger is a Switch Mode Power Supply (SMPS) version which makes charging of the batteries more efficient� MBJ1 For use together with CBJ2, CBJC, CHJ2 and BAJ�...

  • Page 51: Cbj Home

    JUMBO | 51 CBJ Home The CBJ-Home is a specially developed solution for patient lifts� The complete system consists of a control box and a battery enclosed in a single elegant module� Usage CBJ Home with internal charger: Nominal current draw max� 280 mA Power consumption (standby) max�...
  • Page 52 • Always use fully charged batteries for learning mode procedures� • Only an authorised LINAK service centre should change a battery in a CBJ Home� If a CBJ Home is opened and a battery is changed by unauthorised personnel, there may be a risk of malfunction�...
  • Page 53 JUMBO | 53 Mounting information The CBJ Home is mounted by means of 2 screws: Type ISO4762-M6x90-8�8 (not supplied by LINAK) Spares information The cable lock kit consists of the following 3 items: • 2 x screws • 1 x blind plug for ch� 2 if not in use •...

  • Page 54: Ch01

    JUMBO | 54 CH01 The CH01 Battery Charger gives the possibility to interchange the plug type with a simple slide-on operation� This gives great versatility and a logistical advantage reducing stocks and costs� Usage Usage temparature: +5 °C to +40 °C Storage temperature: -10 °C to +50 °C Relative humidity:...

  • Page 55: Contacts

    LINAK, LINAK subsidiaries, or LINAK affiliates. the same reason, LINAK cannot guarantee the correctness and actual status of imprinted information All sales are subject to the ‘Standard Terms of Sale and Delivery for LINAK A/S’ available on LINAK websites. on its products.

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