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ALLIED COMMERCIAL GCS16 Series Service Literature

ALLIED COMMERCIAL GCS16 Series Service Literature

15 and 20 ton, 52.8 and 70.3 kw

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GCS16 series units in the 15 and 20 ton (52.8 and 70.3
kW) cooling sizes are packaged combination gas heat/
dx cool units designed for commercial applications. Gas
heat exchanger in 235,000 and 375,000 (68.9 and
109.9 kW) Btuh input sizes. Optional electric heat
sections with inputs of 15 to 75 kW are available in the
CHA16 series units and install inside the cabinet.
GCS/CHA16-180 units utilize reciprocating compres-
sors. Thse compressors are hermeticaly sealed for leak
free opration and long service life. A built in protection
device assures protection from excessive current and
temperatures.
GCS/CHA16-240 units utilize scroll compressors. The
scroll compressor offers high volumetric efficiency and
quiet operation. Continuous flank contact, maintained
by centrifugal force, minimizes gas leakage and maxi-
mizes efficiency. The motor is internally protected from
excessive current and temperature.
GCS/CHA16-180/240 units are designed for horizontal
or down flow discharge application and may be fitted
with RMF16 mounting frame, REMD16 economizer and
RTD11 ceiling diffuser.
GCS/CHA16-180/240 are designed to accept any of
several different thermostat control systems such as the
Honeywell T7300 or Honeywell T8621D with minimum
field wiring. Control options such as economizer and
warm up kit, connect to the unit with jack-plugs. When
plugged in the controls become an integral part of the
unit wiring. Units are also equipped with low voltage pig
tails to facilitate thermostat field wiring.
Information in this manual is for use by a qualified
service technician only. All specifications are subject to
change. Procedures outlined in this manual are repre-
sented as a recommendation only and do not super-
sede or replace local or state codes.
GENERAL .......................................................Page 1
SPECIFICATIONS............................................Page 2
HIGH ALTITUDE...............................................Page 3
ELECTRICAL DATA............ ............................Page 4
BLOWER DATA.............................................. .Page 4
OPTIONAL ACCESSORIES....................... .....Page 10
PARTS ARRANGEMENT.................................Page 12
I APPLICATION................................................Page 14
II UNIT COMPONENTS....................................Page 14
III OPTIONAL ELECTRIC HEAT.......................Page 25
Service Literature
Improper installation, adjustment, alteration,
service or maintenance can cause property
damage, personal injury or loss of life. Installa-
tion and service must be performend by a
qualified installer or service agency.
Refrigerant can be harmful if it is inhaled.
Refrigerant must be used and recovered re-
sponsibly.
Failure to follow this warning may result in
personal injury or death.
Table of Contents
IV PLACEMENT AND INSTALLATION.............Page 30
V ELECTRICAL CONNECTIONS.....................Page 30
VI INDOOR BLOWER OPERATION.................Page 30
VII START UP....................................................Page 31
VIII REFRIGERATION SERVICE CHECKS......Page 32
IX HEATING SERVICE CHECKS......................Page 33
X MAINTENANCE............................................. Page 35
XI ACCESSORIES.............................................Page 37
XII WIRING AND OPERATION SEQUENCE....Page 41
Page 1
GCS/CHA16
15 and 20 Ton
(52.8 and 70.3 kW)
WARNING
WARNING

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Summary of Contents for ALLIED COMMERCIAL GCS16 Series

  • Page 1 Service Literature GCS/CHA16 15 and 20 Ton GCS16 series units in the 15 and 20 ton (52.8 and 70.3 (52.8 and 70.3 kW) kW) cooling sizes are packaged combination gas heat/ dx cool units designed for commercial applications. Gas heat exchanger in 235,000 and 375,000 (68.9 and 109.9 kW) Btuh input sizes.
  • Page 2 Page 2...
  • Page 3 " " " " " Page 3...
  • Page 4 Page 4...
  • Page 5 BOLD ITALIC INDICATES FIELD FURNISHED DRIVE 0.90 1.10 1.25 1.45 (0.67) (0.82) (0.93) (1.08) 0.95 1.10 1.30 1.55 (0.71) (0.82) (0.97) (1.16) 1.00 1.15 1.40 1.60 (0.75) (0.86) (1.04) (1.19) 1.05 1.25 1.45 1.65 (0.78) (0.93) (1.08) (1.23) 1.10 1.30 1.50 1.70 (0.82)
  • Page 6 BOLD ITALIC INDICATES FIELD FURNISHED DRIVE (50) .40 (100) 1.65 1.95 2.20 2.50 (1.23) (1.45) (1.64) (1.87) 1.75 2.00 2.25 2.55 (1.31) (1.49) (1.68) (1.90) 1.80 2.10 2.40 2.65 (1.34) (1.57) (1.79) (1.98) 1.90 2.20 2.45 2.75 (1.42) (1.64) (1.83) (2.05) 2.00 2.30...
  • Page 7 BOLD ITALIC INDICATES FIELD FURNISHED DRIVE 1.70 1.95 2.20 2.45 2.75 (1.27) (1.45) (1.64) (1.83) (2.05) 1.75 2.05 2.30 2.55 2.85 (1.31) (1.53) (1.72) (1.90) (2.13) 1.85 2.10 2.35 2.65 (1.38) (1.57) (1.75) (1.98) 1.90 2.20 2.45 2.75 (1.42) (1.64) (1.83) (2.05) 2.00...
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  • Page 11 The GCS/CHA16 control box is shown in figure 3. The I-APPLICATION control box is located in the upper portion of the com- GCSCHA 15 and 20 ton units are available in one pressor compartment behind the compressor compart- cabinet size. All models are applicable for commercial ment access panel.
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  • Page 14 É É É É É É É É É É É É É É É É É É É É É É É É É É É É É É É É É É É É É É É É É É É É É É É...
  • Page 15 Page 15...
  • Page 16 C-Gas Heat Components A3. S10 N.C. contacts open to de-energize the ignition control when excessive heat is reached in the heat ex- 1 - Heat Exchanger (Figure 8) changer. At the same time, the N.O. contacts close energiz- ing K20 blower limit relay, which in turn energizes the blower All units use an aluminized steel tubular heat exchanger.
  • Page 17 ± ± ± ± *Low fire manifold pressure is NOT adjustable. Page 17...
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  • Page 20: Evaporator Coil

    3-Condenser Fan and Motor B4 & B5 The scroll compressor is tolerant to the effects of liquid return. If liquid enters the scrolls, the orbiting scroll is allowed to separate from the stationary scroll. The liquid is The specifications section in this manual shows the specifi- worked toward the center of the scroll and is discharged.
  • Page 21 Page 21...
  • Page 22 ° ° Page 22...
  • Page 23 ° ± ° ° ± ° ± ° ° ° ± ° ° ± ° ° ± ° Page 23...
  • Page 24 Page 24...
  • Page 25 NOTE - Remove shipping screw from top of motor mounting plate. Page 25...
  • Page 26 Page 26...
  • Page 27 reclaim the charge, evacuate the system, add required nameplate charge. NOTE - System charging is not recommended below 60°F (15°C). In temperatures below 60°F (15°C), the charge must be weighed into the system. Page 27...
  • Page 28 gents can cause harmful corrosion on various metals used VIII-Heating System Service Checks in gas piping. The use of specialty Gas Leak Detector is strongly recommended. Do not use matches, candles, A-C.S.A. flame, or other source of ignition to check for gas leaks. Applications and Requirements E-Testing Gas Supply Pressure All GCS16s are C.S.A.
  • Page 29 NOTE-For a more accurate reading, all other gas appliances should be turned off. NOTE-Filters must be U.L.C. certified or equivalent for use in Canada. Page 29...
  • Page 30 Page 30...
  • Page 31 ° ° ° ° Page 31...
  • Page 32 If the enthalpy control is set at setpoint A" as shown in figure 29, the following situation could occur. A cooling demand when the outside air is at 75° and 20 percent humidity would drive the economizer outdoor air damp ers open to utilize outdoor air for cooling.
  • Page 33 Page 33...
  • Page 34 does not DIFFERENCE (set by knob) = CUT-IN POINT (fixed) minus CUT-OUT POINT Page 34...
  • Page 39 NOTE-For ECH16-15kW follow steps 1 through 4 (minus DL2). For ECH16-30, follow steps 1 through 5. For ECH16-45 follow steps 1 through 8 (minus DL5). Page 39...
  • Page 40 NOTE-For ECH16-15kW follow steps 1 through 4. For ECH16-45 follow steps 1 through 7 (minus DL4). Page 40...

This manual is also suitable for:

Cha16 seriesGcs16-180Cha16-180Gcs16-240Cha16-240