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Summary of Contents for igus motion Plastics D8-1
- Page 1 ® ® igus motion Plastics dryve D8-1, Stepper Motor Control System Step/Direction & Jog Mode, 1 – 60 rpm Manual V 1.0 Website MotorShop Videos/Tutorials http://www.igus.eu/motorshop www.igus.eu/dryve/tutorial D8-1_EN – V1.0 1/14...
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Page 2: Table Of Contents
Table of contents Table of Contents Safety Instructions, Protective Measures and Guidelines......3 Important Instructions ................ 3 Qualified Personnel ................3 Maintenance ..................3 Safety Instructions ................4 1.4.1 Classification of Information .............. 4 Electromagnetic Compatibility ............4 Product Overview ..................... 5 Technical Data .................. -
Page 3: Safety Instructions, Protective Measures And Guidelines
This manual was created according to the best of our knowledge and belief. It is used for technical documentation and for ® assisting the user during the initial operation. The warnings, cautions and instructions issued by igus regarding the motor controller must in any case be passed on to the end user if the motor controller is used as part of an overall system. -
Page 4: Safety Instructions
Safety Instructions, Protective Measures and Guidelines Safety Instructions 1.4.1 Classification of Information The degree and type of hazard are assigned to one of the following classes. DANGER! Safety instructions marked with DANGER indicate an imminently hazardous situation. A disregard of the notice inevitably leads to a serious or even fatal accident. WARNING! Safety instructions marked with WARNING indicate a potential hazardous situation. -
Page 5: Product Overview
Product Overview Product Overview This motor controller can control stepper motors with up to 4 A continuous current at a supply voltage of up to 48 V. Ready for immediate use Connect the voltage source, control signals and motor and you're ready to go. No complicated software installation or time- consuming wiring of various additional switches and sensors. -
Page 6: Electrical Data
Product Overview 2.1.3 Electrical Data Power supply 24 V up to 48 V, ± 2 V Motor type Stepper motor Standstill current 0,55 A up to 3,6 A Continuous motor current 1,1 A up to 4 A Peak motor current 1,5 A up to 5,5 A Current Drain Logic 40 mA at 24 V... -
Page 7: Installation
Installation Installation Mechanical Installation WARNING! • Danger of malfunction • Fire hazard • Explosion hazard Never operate the motor controller in water or in an aggressive, flammable, or explosive atmosphere. Always pay attention to the environmental conditions CAUTION! The length of the screw for fastening the top-hat rail clip must not exceed 4 mm, otherwise the controller might be destroyed The installation in a switch cabinet can be performed on a TS 35 mounting rail (EN 50022) by mounting a separately available top-hat rail clip –... -
Page 8: Pin Assignment
Installation 3.2.1 Pin Assignment The connectors must be wired according to your application. Connector Name Description Voltage limits Power supply 24 V to 48 V Power supply ground Motor A Motor A/ Motor B Motor B/ STEP + Motion input 5 V to 24 V STEP - Motion input ground... -
Page 9: Integration Into Safety Circuits
Installation OUT“ Output Master Controller „OUT“ Output Electrical Load Integration into Safety Circuits The integration into a safety circuit must always be in accordance with the applicable regulations. The following options are available Measures Advantages Disadvantages Switching off the load supply voltage Direct de-energisation of the Uncontrolled coasting of the motor... -
Page 10: Initial Operation
Initial Operation Initial Operation The following describes the initial operation, which makes the start easy. Connect the whole system according to Electromagnetic Compatibility (p. 4) Minimum equipment To control a motor with the motor controller, a minimum equipment has to be provided by the user: Power supply with 24 V up to 48 V and connecting cables Stepper motor with suitable cable Switches/signa generator/microcontroller/PLC... -
Page 11: Configuration
Initial Operation Configuration 8 dip switches (SW) are available for configuring the motor control. These can be used to preselect the emitted motor current during a movement, the step mode, the emitted current at standstill and the fixed motor speed in jog mode as well as executing the autotuning. 4.1.1 Motor Current The motor current output during a movement can be adjusted depending on the connected motor by combining switches SW1... -
Page 12: Micro-Stepping
Initial Operation 4.1.3 Micro-Stepping If the motor controller is used in Pulse Mode (p.13), the desired micro step mode must be preselected by the combination of switch SW4 to SW6 and SW 8. By preselecting the micro steps per motor revolution, the precision, the resulting vibrations, and the noise of the motor can be directly influenced. -
Page 13: Motor Direction
Execution of Movements Motor Direction For a proper operation, it is necessary that the motor rotates in a defined direction. For determination, please use the following procedure: View onto drive shaft Executing a motion Pulse Mode: Apply a step signal at STEP+ Jog Mode: Apply a constant signal at STEP+ Clockwise rotation corresponds to a right-hand rotation If the motor rotates counter-clockwise, the polarity of the motor connecting cables must be changed. -
Page 14: Status And Error Messages
Complete set off all dryve D8-1 connector plugs Service Customer service de-dryve@igus.net +49 (0) 2203-9649-845 Technical support for igus dryve motor control systems Videos/Tutorials www.igus.eu/dryve/tutorial Video guides explaining the functional range and the setup of the motor controller Additional product videos Website Motor Shop http://www.igus.eu/motorshop...
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