Related Manuals for igus drylin dryve D3
Summary of Contents for igus drylin dryve D3
- Page 1 dryve D3 DC motor control system Manual V 0.0 Motion Plastics Operating Instructions of the dryve D3 V0.0 1/15...
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Page 2: Table Of Contents
Table of contents Table of contents Safety instructions, protective measures and guidelines ......3 Important instructions ................ 3 Qualified personnel ................3 Maintenance ..................3 Safety instructions ................4 1.4.1 Classification of information .............. 4 Electromagnetic compatibility (EMC) ..........4 EC Declaration of Conformity ............ -
Page 3: Safety Instructions, Protective Measures And Guidelines
This manual was created according to the best of our knowledge and belief. It is used for technical documentation and for as- sisting the user during the initial operation. The warnings, cautions and instructions issued by igus regarding the dryve D3 motor control system must in any case be passed on to the end user if the dryve D3 motor control system is used as part of an overall system. -
Page 4: Safety Instructions
Reduce emissions. housing via cable clamps over a large area. EC Declaration of Conformity Hereby the igus GmbH declares that the following device dryve D3 DC motor control system complies with the relevant provisions of the following directives: EMC guideline 2014/30/EU... -
Page 5: Product Overview
Product overview Product overview Ready to use immediately Connect the voltage source and the motor: you are ready to start. No complicated software installation or complex wiring of vari- ous additional switches and sensors. Easy control The intuitively operated rotary elements allow you to set the speed and force limit of the connected motor without prior knowledge. -
Page 6: Installation
Installation Installation Mechanical installation WARNING! • Danger of malfunction • Fire hazard • Explosion hazard Never operate the dryve D3 motor control system in water or in an aggressive, flammable or explosive atmosphere. Always pay attention to the Environmental conditions Installation in a switch cabinet can be done on a TS 35 support rail (EN 50022) by mounting on the separately available angle adapter. -
Page 7: General Information About The Electrical Installation
Installation 3.2.1 General information about the electrical installation The dryve D3 was designed for connection to DC voltages. All voltage specifications listed in this operating manual should therefore be regarded as DC voltage. WARNING! • Danger from sudden movements To ensure that the dryve D3 can be operated without interference, the voltage supply must not be executed as PELV (func- tional extra-low voltage with safe insulation: Protection by extra low voltage, active conductor connected to ground or protec- tive conductor). -
Page 8: Initial Operation
Initial operation Initial operation The following describes the initial operation, which makes the start easy. You can find informative videos on the initial operation at igus.eu/D3 Interconnect the whole system according to EMC guideline Minimum equipment To control a motor with the D3 dryve, a minimum equipment has to be provided by the user:... -
Page 9: Motor Rotation Direction
Initial operation Motor rotation direction For proper operation, it is necessary that the motor rotates in a defined direction. For determination, please use the following procedure: View from the motor shaft to the motor Actuation of the button S2 for clockwise rotation Clockwise direction of rotation of the motor corresponds to a right-hand rotation If the motor rotates counterclockwise, the polarity of the motor connecting cables must be changed. -
Page 10: External Directional Switch
Initial operation External directional switch Travel movements can be remotely controlled via an external wiring. For this purpose, normally-open (NO) passive switching contacts are connected to X4.1 and X4.2 as well as X4.3 and X4.4. These switching contacts can be push buttons, relays and also optocouplers. A higher-level control system can be used via po- tential-free contacts. -
Page 11: Limit Switch Control
Initial operation 4.5.2 Limit switch control Limit switch A travel movement is automatically stopped if: The limit switch is triggered in the direction in which the movement is executed. The movement encounters a block whose resistance is greater than the Force which the motor is allowed. - Page 12 After acceleration 5, acceleration 1 follows again To exit the acceleration change mode, press the S2 button for at least 3 seconds -> the LEDs 4 to 7 flash 5 times For initial operation videos, see igus.eu/D3 Operating Instructions of the dryve D3 V0.0 12/15...
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Page 13: Motor Settings
Initial operation 4.5.4 Motor settings DC motors with low inductances If the operating mode for highly inductive motors is used with this type of motor, it can lead to an increased noise level as well as not reaching the maximum speed. DC motors with high inductances If the operating mode for low inductive motors is used with this type of motor, it can lead to an increased noise level as well as not reaching the maximum speed. -
Page 14: Speed
Initial operation 4.5.6 Speed The speed can be adjusted continuously from 0% to 100% of the motor speed via the potentiometer P2. At 50% of the achieva- ble speed, a lock is available for more precise setting. The maximum achievable speed depends on the connected motor, a possibly existing gearbox and the connected linear or ro- tary axis as well as the load to be moved. -
Page 15: Troubleshooting
Top-hat rail mounting adapter kit Service Customer service dryve@igus.de +49 (0) 2203-9649-845 Technical support for igus dryve motor control systems Website dryve http://www.igus.eu/D3 Download the dryve D3 firmware, manual and specifications Ordering of further motor control systems Website drylin E www.igus.eu/drylinE...
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