Carefree ECLIPSE Service Manual

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publication applies to all models listed.

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specific model are labeled appropriately.

ABLE OF

ONTENTS

Product Overview .......................................................................................................................... 1

Canopy Replacement .................................................................................................................... 2

For Universal Eclipse..............................................................................................................................2

For Eclipse XL ........................................................................................................................................4

Installing the Tractioners.........................................................................................................................6

Motor Replacement ....................................................................................................................... 7

Replacing the Motor - Awning Extended ................................................................................................7

Replacing the Motor -Awning Closed.....................................................................................................9

Idler/Spring Replacement ........................................................................................................... 11

Replacing the Gas Shock ........................................................................................................... 12

Replacing the Arm Rollers.......................................................................................................... 13

Diagnostics .................................................................................................................................. 14

Standard Electrical................................................................................................................................15

Auto Retract Systems ...........................................................................................................................18

Common Test Procedures....................................................................................................................21

Wiring Diagram - Single Switch Prior to July 2010 ...............................................................................23

Wiring Diagram - Single Switch - July 2010 and on..............................................................................23

Wiring Diagram - Multiple Switch Prior to July 2010.............................................................................24

Wiring Diagram - Multiple Switch After July 2010.................................................................................24

Wiring Diagram - WindSmart ................................................................................................................25

Wiring Diagram - Direct Response prior to July 2010...........................................................................26

Wiring Diagram - Direct Response After July 2010 ..............................................................................28

Wiring Diagram - Direct Response w/ Pre Wired Harness ...................................................................30

Standard Service Procedures .................................................................................................... 32

Programming the Remote Receiver .....................................................................................................32

Operational Notes: ............................................................................................................................32

Battery Replacement ............................................................................................................................33

Charging the Battery .........................................................................................................................33

Standard Maintenance ................................................................................................................ 34

Part Number Listing .................................................................................................................... 35

Part Number/Serial Number Location...................................................................................................35

Arms Part Number Configuration..........................................................................................................35

Roller Part Number Configuration.........................................................................................................35

Illustrated Parts List ..............................................................................................................................36

Arms..................................................................................................................................................36

Electronics.........................................................................................................................................38

052547-301r7

HIS

UBLICATION COVERS THE FOLLOWING



Universal Eclipse



Eclipse XL



Universal Eclipse w/ Battery

Printed in USA

ERVICE

ODELS



Eclipse w/ Windsmart Electronics



Eclipse w/ Direct Response Electronics

ANUAL

CLIPSE

September, 2010

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Summary of Contents for Carefree ECLIPSE

Page 1: Table Of Contents
 Universal Eclipse Eclipse w/ Windsmart Electronics   Eclipse XL Eclipse w/ Direct Response Electronics  Universal Eclipse w/ Battery The information contained in the publication applies to all models listed. Details and procedures unique to a specific model are labeled appropriately.
Page 2 ROPRIETARY TATEMENT The Eclipse Patio Awning is a product of Carefree of Colorado, located in Broomfield, Colorado, USA. The information contained in or disclosed in this document is considered proprietary to Carefree of Colorado. Every effort has been made to ensure that the information presented in the document is accurate and complete.
Page 3: Product Overview
The pitch can be left in any position and the Eclipse will roll up completely! When the awning is rolled back out, it rolls out to the pitch setting previously set.
Page 4: Canopy Replacement
1-Piece Fabric 2-Piece Fabric Detail E0052 Figure 1. Canopy Replacement - Universal Eclipse. 1. Remove the canopy retaining screws in the awning rail. 2. Extend the awning out completely. 3. Set the awning to the maximum pitch. 4. Remove the screws that attach the end caps to the roll bar and save.
Page 5 Carefree of Colorado Service Manual CLIPSE 10. Slide the fabric out of the awning rail. 11. Clean and deburr the roll bar slots and awning rail/Alumaguard/Uniguard as required. previously done, spread open the awning rail track to facilitate inserting the new fabric.
Page 6: For Eclipse Xl
2-Piece Fabric Detail E0052a Figure 3. Canopy Replacement - Eclipse XL. 1. Remove the canopy retaining screws in the awning rail. 2. Follow the instructions for "Removing the Spring" on page 11. 3. Remove the screws that attach the motor head end cap to the roll bar and save.
Page 7 Carefree of Colorado Service Manual CLIPSE 8. Slide the fabric out of the awning rail/Alumaguard/Uniguard. 9. Clean and deburr the roll bar slots and awning rail/Alumaguard/Uniguard as required. If not previously done, spread open the awning rail track to facilitate inserting the new fabric.
Page 8: Installing The Tractioners
Service Manual Carefree of Colorado CLIPSE 25. Secure the canopy to the awning rail using one, #6 x 3/8" hex head screw at both sides of the awning. 1" 1" Awning Rail Polyrod Awning Rail Polyrod Awning Rail Soft Connect...
Page 9: Motor Replacement
LWAYS DISCONNECT THE BATTERY OR POWER SOURCE BEFORE WORKING WITH ANY ELECTRICAL COMPONENTS Two methods are used for replacing the Eclipse motor. 1) Replacing the motor if the awning is extended (fully or partially) and 2) Replacing the motor if the awning is fully closed.
Page 10 Service Manual Carefree of Colorado CLIPSE 7. Disconnect the motor and cable wires from inside the rear cover. Carefully note the location of each wire. 8. Remove the rear cover by removing the one (1) large screw from the back of the motor head. Save cover and screw.
Page 11: Replacing The Motor -Awning Closed
Carefree of Colorado Service Manual CLIPSE –A EPLACING THE OTOR WNING LOSED This procedure will require replacing the front and rear motor covers in addition to the motor assembly. Rear Cover Motor Attach (ref) Bolts & Nuts Motor Head Motor (ref)
Page 12 Service Manual Carefree of Colorado CLIPSE 7. Remove the two square drive screws attaching the end cap to the roll bar, separate the roll bar and end cap. It will be necessary to hold the roll bar and motor arm. Allow the arm to extend out.
Page 13: Idler/Spring Replacement
Carefree of Colorado Service Manual CLIPSE DLER PRING EPLACEMENT This procedure applies to the XL Model only. The idler incorporates a roll bar spring to supplement the closing power of the motor. In the closed position, the spring has no winds; the winds increase as the awning extends.
Page 14: Replacing The Gas Shock
Service Manual Carefree of Colorado CLIPSE EPLACING THE HOCK CAUTION HE GAS SHOCK HAS APPROXIMATELY LBS OF PRESSURE IN THE CLOSED POSITION PRESSURIZED SHOCK CAN OPEN RAPIDLY WHEN REMOVED OR RELEASED AND CAUSE PERSONAL INJURY AND PROPERTY DAMAGE 1. Open the awning.
Page 15: Replacing The Arm Rollers
Carefree of Colorado Service Manual CLIPSE EPLACING THE OLLERS Use Kit number R019291-005 for white or R019251-006 for black. 1. Open the awning completely. 2. Use a ladder or scaffold to support the roller tube. Drill Out Rivet 3. Disconnect power to the awning.
Page 16: Diagnostics
Service Manual Carefree of Colorado CLIPSE IAGNOSTICS The following procedures are intended to aid the service technician to logically resolve operational issues with the mechanical and standard electronics installations. Common Operational Items The following items are operational items that may come up as questions during normal operation. These are also given in the operator's manual.
Page 17: Standard Electrical
Carefree of Colorado Service Manual CLIPSE TANDARD LECTRICAL The following procedures are intended to aid the service technician to logically resolve operational issues with the mechanical and standard electronics installations. In the charts below, YES is a positive response to the test; NO is a negative response.
Page 18 Service Manual Carefree of Colorado CLIPSE D02 ( CONT Test Switch Function – Single Switch Installation (this test requires a continuity tester) The Patio Switch used in the Single Switch Installation is a center on that is internally cross-wired to short in the center position to provide dynamic braking for the motor to prevent "drift"...
Page 19 This step only applies to new Uniguard and Alumaguard installations that do not extend correctly. Check that the centerline of the roll bar is 3/4" ± 1/4" above the centerline of the awning rail. Refer to 052547-001 Eclipse Arms and Canopy After Market Installation Manual or 052547-021 Eclipse Arms and Canopy OEM Installation Manual and reposition the arms as necessary.
Page 20: Auto Retract Systems
Service Manual Carefree of Colorado CLIPSE ETRACT YSTEMS The following procedures are intended to aid the service technician to logically resolve operational issues with the auto-retract installation. NOTES: 1. Refer to the appropriate wiring diagram for the system being tested: 2.
Page 21 Function does not work with switch; go to procedure D01 Test Motion Sensor NOTE: A sensor tester is now available from Carefree. Follow the instructions included with the tester. or Follow the steps below. 1. Confirm cable is plugged into connector on box marked Go to step 2 “Motion Sensor”...
Page 22 Service Manual Carefree of Colorado CLIPSE WNING UTTONS USHED Before continuing, ensure that the system is working correctly at the switch panel. If not, go to DO1" The Awning Does Not Extend and/or Retract Using the Extend/Retract Switch". NOTE: For series I switches, the Mode switch must be in the POWER ON or AUTO-RETRACT ON positions for the key FOB to work.
Page 23: Common Test Procedures
Carefree of Colorado Service Manual CLIPSE OMMON ROCEDURES These common tests are referred to in the diagnostics procedures. CT01 T ESTING A SWITCH AND ARNESS Disconnect the switch harness connectors from the control box and remove the plate and switches from the mounting surface.
Page 24 Service Manual Carefree of Colorado CLIPSE CT02 T ESTING THE ONTROL This test had been developed as a bench test of the control box. Test Power 1. Check Fuse Fuse OK; go to step A2 Replace fuse. If the fuse continues to...
Page 25: Wiring Diagram - Single Switch Prior To July 2010
Carefree of Colorado Service Manual CLIPSE 2010 IRING IAGRAM INGLE WITCH RIOR TO This switch hardware has been discontinued. For wiring replacement switches, use instructions provided with the Single Switch Kit. Motor Black Front View of Rear View of Carefree of Colorado...
Page 26: Wiring Diagram - Multiple Switch Prior To July 2010
Service Manual Carefree of Colorado CLIPSE 2010 IRING IAGRAM ULTIPLE WITCH RIOR TO This switch hardware has been discontinued. For wiring replacement switches, use the schematic below. Relay Module Rear View of Connectors Shown Gray Yellow Gray Gray Brown Brown...
Page 27: Wiring Diagram - Windsmart
9 10 GRAY YELLOW BROWN Eclipse Exterior Switch BLACK Anemometer Awning Motor NOTES: Early versions of the Eclipse Exterior Switch cable may have different wire colors. Current Color Previous Color Jacket Color: Black or White Gray Brown Black1 Additional Wire Colors:...
Page 28: Wiring Diagram - Direct Response Prior To July 2010
Service Manual Carefree of Colorado CLIPSE 2010 IRING IAGRAM IRECT ESPONSE PRIOR TO This switch hardware shown has been discontinued. For wiring replacement switches, use the schematic on the page 28 (Wiring Diagram - Direct Response after July 2010. Ignition Switched...
Page 29 The optional Lock-Out Sensor can only be used with control boxes marked "p/n 060574- 003". Wires for the sensor are not pin specific. Early versions of the Eclipse Exterior Switch cable may have different wire colors. Current Color Previous Color...
Page 30: Wiring Diagram - Direct Response After July 2010
Black Black Brown Yellow Motion Gray Sensor Additional Extend/Retract Switch DR005c OTES Early versions of the Eclipse Exterior Switch cable may have different wire colors. Current Color Previous Color Jacket Color: Black or White Gray Brown Black1 Wire Colors: Gray...
Page 31 Carefree of Colorado Service Manual CLIPSE 052547-301r7...
Page 32: Wiring Diagram - Direct Response W/ Pre Wired Harness
(OEM switch) DR Sensor To C9 Motor Windspeed Switch Patio Switch +12VDC (OEM switch) (OEM switch) Connector C1 Pin-Out - Carefree Harness 12VDC Ground From Description C1 pin 1 C2 pin 2 +12VDC Power C1 pin 2 C2 pin 1...
Page 33 Carefree of Colorado Service Manual CLIPSE Carefree Harness WHITE BLUE BLACK BLACK GREEN YELLOW (1) (2) BLUE BLACK Lock Out Sensor Splitter Power Patio Switch Windspeed Switch Motor DR Sensor RF Reciever RF Receiver & Lock Out Sensor #6 x 1/2” Screw...
Page 34: Standard Service Procedures
Service Manual Carefree of Colorado CLIPSE TANDARD ERVICE ROCEDURES ROGRAMMING THE EMOTE ECEIVER Early transmitters & receivers operate on a frequency of 418MHz. Models for 2007 & on operate on 433MHz. The transmitter and receiver frequencies must match. Identifying the transmitter frequency is described under the operational notes below.
Page 35: Battery Replacement
ATTERY EPLACEMENT This procedure only applies to the Universal Eclipse with battery. The Eclipse battery configuration uses one exterior switch and one rechargeable 14.4V NiCd battery pack mounted in the right arm assembly. NOTE: For safety and shipping, new batteries are shipped without a charge. It will be necessary to charge the battery before using.
Page 36: Standard Maintenance
Service Manual Carefree of Colorado CLIPSE TANDARD AINTENANCE Maintaining a Carefree Awning is easy. Just follow these basic steps:  Always operate the awning according to the instructions.  Periodically check that the fasteners are tight. Tighten if necessary. ...
Page 37: Part Number Listing
TYLE OLOR ONFIGURATION ONTROLS Eclipse Black Universal AM, Interior and Exterior Switches VX = All Eclipse Refer to sales order 50 = Universal BT = AM, Battery Powered information for specific Discontinued 51 = Short codes and colors HW = AM, Interior and Exterior Switches...
Page 38: Illustrated Parts List
Service Manual Carefree of Colorado CLIPSE LLUSTRATED ARTS Arms Alumaguard Uniguard Detail Detail Detail XL Idler Head Detail After Market Top Bracket Standard Utility Roll Bar Roll Bar 7, 8 E0501sm 052547-301r7...
Page 39 Carefree of Colorado Service Manual CLIPSE Item Part Number Description Notes 1/2 Set Hardware, Arm Assy, Motorized, RH Standard Contact Carefree 1/2 Set Hardware, Arm Assy, Motorized, RH for Order 1/2 Set Hardware, Arm Assy, Idler, RH Standard Information 1/2 Set Hardware, Arm Assy, Idler, RH...
Page 40: Electronics
Service Manual Carefree of Colorado CLIPSE Electronics Single Switch Kit Battery RE TR AC T EX TE ND Ca re fre e of Co lo ra do Multi-Switch Electronics RE TR AC T OF F EX TE Aw ni ng...
Page 41 Carefree of Colorado Service Manual CLIPSE Item Part Number Description Notes R001605 Kit, Single Switch R001112 Relay Module Multi-Switch R019468-006 Kit, Multiple Switch Multi Switch R001147 Receptacle Multi-Switch R001098 Battery Battery Configuration Only Battery Clip set of 2 R001097 Battery Charger...

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