Carefree Travel'r Arms and Canopy Installation Manual

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RV
T
C
ABLE OF
ONTENTS
Product Overview .......................................................................................................................... 1
Travel'r Patio Awning Specifications: .............................................................................................1
Component Checklist..............................................................................................................................2
Installation ..................................................................................................................................... 3
Required Pre-Installation Preparation.....................................................................................................3
Installing an Awning Rail.........................................................................................................................4
Assembling the Awning ..........................................................................................................................5
Mounting the Awning ..............................................................................................................................6
Switch and Wiring Installation.................................................................................................................8
Securing the Fabric.................................................................................................................................9
Removing the Temporary Assembly Pins...............................................................................................9
Installing the Tractioners.......................................................................................................................10
Attaching the Fascia .............................................................................................................................10
052540-002r4
T
RAVEL
O
E
M
RIGINAL
QUIPMENT
ARM UPGRADES FOR CURRENT
Printed in USA
I
NSTALLATION
'
A
R
RMS AND
T
HIS MANUAL PROVIDES INSTRUCTIONS FOR
(OEM), A
ANUFACTURER
M
ANUAL
C
ANOPY
I
FTERMARKET
NSTALLATIONS AND
C
A&E A
AREFREE AND
February, 2007
WNINGS

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Summary of Contents for Carefree Travel'r Arms and Canopy

  • Page 1 NSTALLATION ANUAL RAVEL RMS AND ANOPY HIS MANUAL PROVIDES INSTRUCTIONS FOR (OEM), A RIGINAL QUIPMENT ANUFACTURER FTERMARKET NSTALLATIONS AND A&E A ARM UPGRADES FOR CURRENT AREFREE AND WNINGS ABLE OF ONTENTS Product Overview .......................... 1 Travel'r Patio Awning Specifications: .....................1 Component Checklist..........................2 Installation .............................
  • Page 2: Safety Information

    ROPRIETARY TATEMENT The Travel'r Patio Awning is a product of Carefree of Colorado, located in Broomfield, Colorado, USA. The information contained in or disclosed in this document is considered proprietary to Carefree of Colorado. Every effort has been made to ensure that the information presented in the document is accurate and complete.
  • Page 3: Product Overview

    RAVEL RODUCT VERVIEW The new Travel'r provides motorized awning comfort with Carefree's standards for looks, strength and dependability. It is the successful blend of style, quality and economy. The awning is available in two fixed pitch models. The awning rollbar and arms are made from light weight, no-rust aluminum. The awning fabric is heavy weight vinyl.
  • Page 4: Component Checklist

    Installation Manual Carefree of Colorado RAVEL OMPONENT HECKLIST Rollbar (ordered seperately) WN ER AN UA OT OR IZE D RA VE IXE D ITC H WN ING AB LE Intr odu ON TE ctio n NT S Op era ..
  • Page 5: Required Pre -Installation Preparation

    Carefree of Colorado Installation Manual RAVEL NSTALLATION EQUIRED NSTALLATION REPARATION 1. Park the vehicle on a flat surface and level the unit. 2. I : follow the awning manufacturer's instructions and F THIS IS AN UPGRADE FOR A MANUAL PATIO AWNING remove the awning from the coach including the roll bar and canopy.
  • Page 6 Installation Manual Carefree of Colorado RAVEL NSTALLING AN WNING NOTE: For canopies Alumaguard or Uniguard: If the vehicle already has a full-length WITHOUT awning rail installed, skip to step 5. The awning rail and arms must be positioned so that any existing trim does not interfere with the awning arm when in the closed position.
  • Page 7: Assembling The Awning

    Carefree of Colorado Installation Manual RAVEL STOP – If using the optional arm extension for mounting, follow the directions for "Assembling the Awning" and "Mounting the Awning" in Installation supplement 052540-102 - "Travel'r Arm Extension". SSEMBLING THE WNING Decide on the location of the switch to determine the cable routing.
  • Page 8: Mounting The Awning

    Installation Manual Carefree of Colorado RAVEL OUNTING THE WNING CAUTION T IS RECOMMENDED THAT AT LEAST THREE PEOPLE INSTALL THE AWNING DUE TO ITS SIZE AND WEIGHT (Refer to the General Layout in Figure 1 on page 1.) 1. Check the location the awning is to be mounted. Ensure that the awning will not interfere with other equipment on the vehicle, such as a slide out room, light fixtures, exhaust vents etc.
  • Page 9 Carefree of Colorado Installation Manual RAVEL 8. Confirm that the arm is perpendicular to the Aftermarket Mounting Holes 1/4 x 2 1/2 Screws Only awning rail, attach the arm through the #1 mounting hole (shown in Figure 8) using a 5/32”...
  • Page 10: Switch And Wiring Installation

    Installation Manual Carefree of Colorado RAVEL WITCH AND IRING NSTALLATION CAUTION LWAYS DISCONNECT THE VEHICLE BATTERY AND ELECTRICAL SOURCES BEFORE WORKING WITH THE ELECTRICAL WIRING AND COMPONENTS Notes: 1. Failure to follow the wiring instructions in this publication may void the motor warranty.
  • Page 11 Carefree of Colorado Installation Manual RAVEL Motor Wires Black +12VDC • RETRACT Black Black Black • EXTEND Carefree of Colorado Front Rear Detail Wall Mount Connector Ground TravelR008b Figure 12. Switch and Wiring. ECURING THE ABRIC Roll the awning in and out several times to make sure that the fabric is square on the rollbar.
  • Page 12: Attaching The Fascia

    Installation Manual Carefree of Colorado RAVEL NSTALLING THE RACTIONERS The tractioners are used with the alumaguard metal fabric wrap and recommended for vinyl fabrics with Uniguard. Keeper 1/4" Gap Place Screw Between Slots on Roller Position Tractioner under View Alumaguard/Uniguard...

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