1. Manuals
  2. Brands
  3. Continental Refrigerator Manuals
  4. Crimp tool
  5. PC150
  6. Operator's manual

Continental Refrigerator Perma-Crimp PC150 Series Operator's Manual

Hydraulic hose crimpers
Hide thumbs Also See for Perma-Crimp PC150 Series:
Table of Contents

Advertisement

Quick Links

PC1
PC125 and PC125M Operators Manual
C125
and
an
nd
PC
C
125M O
O
perators
pe
Perma-Crimp™ Hydraulic Hose Crimpers
Hydraulic Hose Crimpers
PC125 and PC125M Operators Manual
PC150 Series Operators Manual
www.contitech.us
www.continental-industry.com
Manual
al
2
2

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Perma-Crimp PC150 Series and is the answer not in the manual?

Questions and answers

Related Manuals for Continental Refrigerator Perma-Crimp PC150 Series

Summary of Contents for Continental Refrigerator Perma-Crimp PC150 Series

  • Page 1 PC125 and PC125M Operators Manual C125 125M O perators Manual Perma-Crimp™ Hydraulic Hose Crimpers Hydraulic Hose Crimpers PC125 and PC125M Operators Manual PC150 Series Operators Manual www.contitech.us www.continental-industry.com...

  • Page 2: Pc150 Safety Precautions

    PC150 Safety Precautions SAFETY PRECAUTIONS • READ INSTRUCTIONS AND IDENTIFY ALL COMPONENT PARTS BEFORE USING CRIMPER. • CRIMPER CAN PRODUCE 80 TONS OF FORCE. KEEP BOTH HANDS AWAY FROM PINCH POINTS. • CONSULT THE CONTINENTAL CONTITECH CRIMP SPECIFICATION MANUAL FOR CORRECT CRIMPER SETTINGS AND CRIMP MEASUREMENTS.

  • Page 3: Table Of Contents

    Table of Contents PC150 SAFETY PRECAUTIONS----------------------------------------------------------------------------------------------------------------2 PC150 EQUIPMENT WARNING-------------------------------------------------------------------------------------------------------------------2 PC150 COMPONENT IDENTIFICATION-----------------------------------------------------------------------------------------------------------------4 PC150 CRIMPER SPECIFICATIONS----------------------------------------------------------------------------------------------------------------------5 PC150 INITIAL CRIMPER SETUP------------------------------------------------------------------------------------------------------------6 PC150 STANDARD AND DOUBLE ANGLE DIES LUBRICATION PROCEDURE---------------------------------------------------------7 PC150 CRIMPING WITH STANDARD DIES----------------------------------------------------------------------------------------------------------8 PC150 CRIMPING WITH DOUBLE ANGLE DIES--------------------------------------------------------------------------------------------------10 PC150 CALIBRATION CHECK--------------------------------------------------------------------------------------------------------------------11 PC150 TROUBLESHOOTING------------------------------------------------------------------------------------------------------------------12 WARRANTY INFORMATION-------------------------------------------------------------------------------------------------------------13...

  • Page 4: Pc150 Component Identification

    PC150 Component Identification Powerful 80 Ton Hydraulic Cylinder Lifting Eye Bolts Built-in Work Lamp Electric Motor Retraction Stop Metric Micrometer On/Off Power Switch Removable Pusher Electrical Enclosure Continental QR code Coupling Stop Voltage Tag Compression Ring 1 Gallon Reservoir PC150 Die Series Electrical Cord Pneumatic Switch Electronic Shut Off...

  • Page 5: Pc150 Crimper Specifications

    PC150 Crimper Specifications Crimping Force............80 Tons Hose Capacity with PC150 Standard Dies..1-¼" 2 wire, 1-¼" 4 wire, 1-¼" 6 wire Hose Capacity with PC150 Double Angle Dies.. 2" 2 wire, 2" 4 wire, 2" 6 wire Crimper Dimensions..........L: 32"...

  • Page 6: Pc150 Initial Crimper Setup

    PC150 Initial Crimper Setup Follow these steps before using the crimper for the first time Mount the crimper on a sturdy workbench in a well-lit area. The workbench should be able to support the crimper weight of 305 lbs. The crimper should be mounted close enough to the edge of the work surface so that hose will not contact the bench or work surface while crimping.

  • Page 7: Pc150 Standard And Double Angle Dies Lubrication Procedure

    PC150 Standard and Double Angle Dies Lubrication Procedure Standard Dies Lubrication Double Angle Dies Lubrication Note: This lubrication procedure applies for the Standard Dies and Double Angle Dies. Grease Point # 1 The Pressure Plate or the DBL BASE bottom compression ring must be lubricated after installed into the bottom flange of the crimper.

  • Page 8: Pc150 Crimping With Standard Dies

    PC150 Crimping with Standard Dies Caution: Follow the lubrication procedure prior to crimping, failure to lubricate the dies, pressure plate, and compressing ring could result in the die set seizing in the base flange. Step 1. Install the Standard Pressure Plate in the bottom flange making certain that the Pressure Plate is seated squarely in the bottom flange.
  • Page 9 PC150 Crimping with Standard Dies Step 6. Slide the Pusher onto the pusher retaining ring on the hydraulic cylinder. Note: Make sure the slot in the pusher goes over the lip on the pusher retaining ring. Caution: Damage to the pusher and retaining ring can occur if they are misaligned. Step 7.

  • Page 10: Pc150 Crimping With Double Angle Dies

    PC150 Crimping with Double Angle Dies Double Angle dies double the radial crimping force of the die set allowing heavier fittings to be crimped. Due to the doubling of the radial crimp force, they are effective for a smaller range of diameters than a standard die set.

  • Page 11: Pc150 Calibration Check

    PC150 Calibration Check Note: All settings are approximate, for minor adjustment adjust the dial as needed. Due to variations in hose and fitting tolerances, some “offset” may required to achieve the correct crimp diameter for specific hose and fitting combinations across the range of hose and fittings being crimped. If crimp diameters are consistently too large or consistently too small, the crimper should be recalibrated.

  • Page 12: Pc150 Troubleshooting

    Troubleshooting PROBLEM: CRIMPER WILL NOT RUN AT ALL › The white rocker switch is also a circuit breaker. Check to see that the circuit breaker has not been tripped. › Check the wall outlet. Use of extension cords or outlets with inadequate power can damage the motor. Do not run the crimper from a portable power source.

  • Page 13: Warranty Information

    Warranty For technical assistance, call customer service at 1-800-235-4632. The Continental ContiTech branded crimper is covered under the warranty below. CustomCrimp® “No Nonsense” warranty All CustomCrimp® products are warranted to be free of defects in workmanship and materials for one year from the date of invoice.
  • Page 14 Industrial Fluid Solutions Continental. Smart Solutions Beyond Rubber The ContiTech division of the Continental Corporation Market segment is one of the world’s leading industry specialists. As Hydraulic Hose a technology partner, our name is synonymous with Contact expertise in development and materials for components ContiTech made of natural rubber and plastics and also in 703 S.

Table of Contents