Continental Refrigerator ContiTech Perma-Crimp PC150 Operator's Manual

Hydraulic hose crimpers

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Quick start manual (4 pages)

Operator's manual (14 pages)

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PC150 Operators Manual

Perma-Crimp™ Hydraulic Hose Crimpers

PC150 Double Angle Die Crimper

Operators Manual

Including PC150-1 and PC150-2

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Summary of Contents for Continental Refrigerator ContiTech Perma-Crimp PC150

Page 1 PC150 Operators Manual PC150 Operators Manual Perma-Crimp™ Hydraulic Hose Crimpers PC150 Double Angle Die Crimper Operators Manual Including PC150-1 and PC150-2 www.contitech.us...
Page 2: Table Of Contents
PC150 Operators Manual Table of Contents Component Identi ication Crimper Quick Start Guide Calibration Instructions Crimping Procedure Additional PC150 Features Troubleshooting Part Numbers Warranty Equipment Warning Proper assembly of Continental ContiTech hose and ittings Continental ContiTech hose, ittings and crimping equipment work together to provide an e icient and reliable hose connection. Continental ContiTech hose and ittings are part of an engineered system and are to be used in accordance with Continental ContiTech speci ications.
Page 3: Component Identi Ication
PC150 Operators Manual PC150 Component Identi ication 80 Ton Hydraulic Cylinder Adjustable Ram Retraction Stop Removable Pusher Oil Fill and Vent Plug Power On/O f Circuit Breaker Switch Micrometer Calibration Adjustment Screw Manual Pneumatic Automatic Stop Switch Start/Stop Switch Double Angle Top Compression Ring Standard Compression Ring Double Angle Die Set Standard Die Set...
Page 4: Crimper Quick Start Guide
PC150 Operators Manual PC150 Quick Start Guide Follow these steps before using the crimper for the irst time. Safety precautions › Review instructions and identify all component parts before using crimper. › Crimper can produce 80 tons of force. Keep both hands away from pinch points. ›...
Page 5: Calibration Instructions
PC150 Operators Manual PC150 Calibration Instructions Many problems associated with incorrect crimp diameters are caused by incorrect calibration. The calibration procedure can be accomplished without a hose and itting assembly. Step 1: Lubricate the inside of the compression ring as well as the bottom and tapered sides of each die segment with the high pressure grease included with each crimper.
Page 6: Crimping Procedure
PC150 Operators Manual PC150 Crimping Procedure Double Angle dies double the radial crimping force of the die set allowing heavier ittings to be crimped. Due to the doubling of the radial crimp force, they are e fective for a smaller range of diameters than a standard die set.
Page 7 PC150 Operators Manual Step 4: Place the DBL TOP compression ring on top of the die set and manually compress the die set until it contacts the itting. Step 5: Slide the Pusher onto the cylinder stud and set the Micro-Crimp Adjuster at the appropriate setting.
Page 8: Additional Pc150 Features
PC150 Operators Manual Additional PC150 Features The PC150 crimper comes with standard features to increase accuracy and improve productivity for jobs that require repeat crimps of similar or identical assemblies. The easily removable coupling stop provides an automatic stop for straight ittings without the need to sight the alignment of the itting on every crimp.
Page 9: Troubleshooting
PC150 Operators Manual Troubleshooting Problem: Crimper will not run at all. › The white rocker switch is also a circuit breaker. Check to see that the circuit breaker has not been tripped. › Check the wall outlet. The crimper comes from the factory wired for a 220 volt single phase circuit. An optional 110 volt 1 HP unit is available, and this unit must be run on a 15 amp circuit.
Page 10: Part Numbers
PC150 Operators Manual Part Numbers Die components Part # 1) Die spring PC150 Die spring 2) Die screw PC150 Die screw 3) Dies See below PC150 1 and PC150 2 dies Part # Part # PC150 8.5 Black 8.5 mm PC150 31 Silver 31 mm PC150 12 Black...
Page 11: Warranty
PC150 Operators Manual Warranty For technical assistance, call customer service at 1 800 235 4632. The Continental ContiTech branded crimper is covered under the warranty below. CustomCrimp® “No Nonsense” warranty All CustomCrimp® products are warrantied to be free of defects in workmanship and materials for one year from the date of invoice.
Page 12 PC150 Operators Manual PC150 PC125 part replacement guide Item Part # Description PC150 Pusher PC150 Pusher PC150-Cring PC150 Compression ring PC150-Die retaining plate PC150 Die retaining plate (holds dies down) PC150-Pplate PC150 Pressure plate PC125/150-Micrometer PC150 Micrometer PC125/150-Red limit switch PC150 Limit switch PC150-Cstop PC150 Coupling stop...
Page 13 PC150 Operators Manual Notes...
Page 14 PC150 Operators Manual Notes...
Page 16 PC150 Operators Manual Contact ContiTech. Engineering Next Level ContiTech As a division of the Continental Group, ContiTech North America Headquarters is a recognized innovation and technology leader 703 S. Cleveland Massillon Road in natural rubber and plastics. As an industry partner Fairlawn, OH 44333 3023 U.S.A.

This manual is also suitable for:

Contitech perma-crimp pc150-1 Contitech perma-crimp pc150-2