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Perma-Crimp™ Hydraulic Hose Crimpers
Hydraulic Hose Crimpers
PC125 and PC125M Operators Manual
PC150HD Series Operators Manual
Including PC150HD-1HP-1P and PC150HD-2HP-1P
www.contitech.us
www.continental-industry.com
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Table of Contents
Related Manuals for Continental Refrigerator Perma-Crimp PC150HD Series
Summary of Contents for Continental Refrigerator Perma-Crimp PC150HD Series
- Page 1 PC125 and PC125M Operators Manual C125 125M O perators Manual Perma-Crimp™ Hydraulic Hose Crimpers Hydraulic Hose Crimpers PC125 and PC125M Operators Manual PC150HD Series Operators Manual Including PC150HD-1HP-1P and PC150HD-2HP-1P www.contitech.us www.continental-industry.com...
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Page 2: Safety Precautions
Safety Precautions SAFETY PRECAUTIONS • READ INSTRUCTIONS AND IDENTIFY ALL COMPONENT PARTS BEFORE USING CRIMPER. • CRIMPER CAN PRODUCE 240 TONS OF FORCE. KEEP BOTH HANDS AWAY FROM PINCH POINTS. • CONSULT THE CONTINENTAL CONTITECH CRIMP SPECIFICATION MANUAL FOR CORRECT CRIMPER SETTINGS AND CRIMP MEASUREMENTS. -
Page 3: Table Of Contents
Table of Contents SAFETY PRECAUTIONS----------------------------------------------------------------------------------------------------------------2 EQUIPMENT WARNING-------------------------------------------------------------------------------------------------------------------2 COMPONENT IDENTIFICATION---------------------------------------------------------------------------------------------------------------------4 FOOT SWITCH OPEN / CLOSE FUNCTION-----------------------------------------------------------------------------------------------------5 CRIMPER SPECIFICATIONS-------------------------------------------------------------------------------------------------------------------------6 DIE PART IDENTIFICATION---------------------------------------------------------------------------------------------------------------------------7 INITIAL CRIMPER SETUP-------------------------------------------------------------------------------------------------------8 HYDRAULIC DIE INSTALLATION-----------------------------------------------------------------------------------------------------9 CRIMPING PROCEDURE-------------------------------------------------------------------------------------------------------------10 MANUAL BACK STOP SETUP-------------------------------------------------------------------------------------------------------11 CALIBRATION CHECK--------------------------------------------------------------------------------------------------------------12 LUBRICATION AND MAINTENANCE--------------------------------------------------------------------------------------------------13 TROUBLESHOOTING-------------------------------------------------------------------------------------------------------------14 WARRANTY INFORMATION-------------------------------------------------------------------------------------------------------------15... -
Page 4: Component Identification
Component Identification Crimper Head Manual Continental QR code Back Stop On/Off Power Switch Metric Dial Micrometer Electrical Enclosure Close/Open buttons Oil Filler Cap Voltage Tag Open/Close Foot Switch Electrical Cord Reservoir Crimper Mounting Holes Small Footprint for minimum use of space Serial Tag Location Oil Level Sight Glass Reservoir Drain Ports... -
Page 5: Foot Switch Open / Close Function
Foot Switch Open / Close Function Foot Switch Close Function: Foot Switch Open Function: The foot switch permits dies to be Allows the user to open the crimper “jogged” into position and accurately head the amount needed to remove position the fitting prior to crimping. the crimped assembly. -
Page 6: Crimper Specifications
Crimper Specifications Crimping Force............240 Tons Hydraulic Hose Capacity......... ¼" through 2" ID, 2-braid hose 1-¼" 6-spiral hose Crimper Dimensions..........L: 17-½" x W:25" x H:25" Crimper Weight............400 lbs. Electrical Requirements.......... 220V - 1PH (Standard) 110V - 1PH (Optional) Hydraulic Die Series.......... -
Page 7: Die Part Identification
Die Part Identification A) Master Die B) 84mm Hydraulic Die... -
Page 8: Initial Crimper Setup
Initial Crimper Setup Follow these steps before using the crimper for the first time › Review instructions and identify all component parts before using crimper. › Crimper can produce 240 tons of force. › Keep both hands away from pinch points. ›... -
Page 9: Hydraulic Die Installation
Hydraulic Die Installation › Bring the crimper head to fully opened position as shown in photo #1. › Select the correct die set for the combination of hose and fitting being crimped as shown in photo #2. The correct die set can be found in the Continental ContiTech Crimp Specification Manual. -
Page 10: Crimping Procedure
Crimping Procedure Select the correct hose and fitting for your project as shown in photo #1. Note: Refer to the Continental ContiTech Crimp Specifications Manual. Set the dial micrometer as shown in photo #2 to the setting as shown in the most current Continental ContiTech Crimp Spec- ifications Manual for the combination of hose and fitting being crimped, then lock the micrometer. -
Page 11: Manual Back Stop Setup
Manual Back Stop Setup The Manual Back Stop eliminates guesswork, allowing the Coupling Stop operator to visually observe exactly where the crimp will be positioned on the fitting without the need for trial and error and product scrap due to poor crimp positioning. Coupling Stop With the Manual Back Stop retracted, load the appropriate set Clamp... -
Page 12: Calibration Check
Calibration Check The PC150HD Crimper is calibrated at factory using the correct hose, fitting, and die set outlined in the Continental ContiTech Crimp Specifications Manual. Note: All settings are approximate, for minor adjustment adjust the dial as needed. Due to variations in hose and fitting tolerances, some “offset” may required to achieve the correct crimp diameter for specific hose and fitting combinations across the range of hose and fittings being crimped. -
Page 13: Lubrication And Maintenance
Lubrication and Maintenance Proper lubrication is essential to prevent damage to the machine and to assure accurate crimping. › Use the mini grease gun with flush fitting adapter with grease (supplied with the crimper) or a high-pressure moly grade grease can be used as well. -
Page 14: Troubleshooting
Troubleshooting PROBLEM: CRIMPER RUNS BUT IS SLOW OR NON-FUNCTIONAL • Check supply voltage to see that it matches the voltage specified on the tag attached to the crimper. • If the crimper is connected to a three phase circuit, check all three legs of the circuit to be certain that all legs are hot. -
Page 15: Warranty Information
Warranty For technical assistance, call customer service at 1-800-235-4632. The Continental ContiTech branded crimper is covered under the warranty below. CustomCrimp® “No Nonsense” warranty All CustomCrimp® products are warranted to be free of defects in workmanship and materials for one year from the date of invoice. - Page 16 Industrial Fluid Solutions Continental. Smart Solutions Beyond Rubber The ContiTech division of the Continental Corporation Market segment is one of the world’s leading industry specialists. As Hydraulic Hose a technology partner, our name is synonymous with Contact expertise in development and materials for components ContiTech made of natural rubber and plastics and also in 703 S.
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