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Related Manuals for Continental Refrigerator PC150H Series
Summary of Contents for Continental Refrigerator PC150H Series
- Page 1 PC125 and PC125M Operators Manual C125 125M O perators Manual Perma-Crimp™ Hydraulic Hose Crimpers Hydraulic Hose Crimpers PC125 and PC125M Operators Manual PC150H Series Operators Manual www.contitech.us www.continental-industry.com...
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Page 2: Pc150H Safety Precautions
PC150H Safety Precautions SAFETY PRECAUTIONS • READ INSTRUCTIONS AND IDENTIFY ALL COMPONENT PARTS BEFORE USING CRIMPER. • CRIMPER CAN PRODUCE 155 TONS OF FORCE. KEEP BOTH HANDS AWAY FROM PINCH POINTS. • CONSULT THE CONTINENTAL CONTITECH CRIMP SPECIFICATION MANUAL FOR CORRECT CRIMPER SETTINGS AND CRIMP MEASUREMENTS. -
Page 3: Table Of Contents
Table of Contents PC150H SAFETY PRECAUTIONS----------------------------------------------------------------------------------------------------------------2 PC150H EQUIPMENT WARNING-------------------------------------------------------------------------------------------------------------------2 PC150H COMPONENT IDENTIFICATION---------------------------------------------------------------------------------------------------------------4 PC150H CRIMPER SPECIFICATIONS--------------------------------------------------------------------------------------------------------------------5 PC150H INITIAL CRIMPER SETUP-------------------------------------------------------------------------------------------------------6 PC150H LUBRICATION PROCEDURE-------------------------------------------------------------------------------------------------------7 PC150H CRIMPING PROCEDURE------------------------------------------------------------------------------------------------------------------8 PC150H CALIBRATION CHECK--------------------------------------------------------------------------------------------------------------10 TROUBLESHOOTING-------------------------------------------------------------------------------------------------------------11 PC150H PART REPLACEMENT GUIDE----------------------------------------------------------------------------------------------------------------12... -
Page 4: Pc150H Component Identification
PC150H Component Identification Large opening allows right angles and special fittings to be inserted Crimper Head Metric Dial Micrometer Manual The 1 HP motor delivers the Back Stop power needed to get the job done quickly Power Switch Close push button Voltage Tag Reservoir Continental QR code... -
Page 5: Pc150H Crimper Specifications
PC150H Crimper Specifications Master Die Diameter----------------------------------------------------------------------------------------------------------------84mm Crimping Force---------------------------------------------------------------------------------------------------------------------155 Ton Maximum Die Opening (Die Size Plus)----------------------------------------------------------------------------------------38mm Maximum Opening w/o Dies----------------------------------------------------------------------------------------------------125mm Length--------------------------------------------------------------------------------------------------------------------------------------16" Width---------------------------------------------------------------------------------------------------------------------------------------23" Height--------------------------------------------------------------------------------------------------------------------------------------19" Weight----------------------------------------------------------------------------------------------------------------------------------236 lb Electrical Power Requirement (Std)----------------------------------------------------------------------------------------------110V Electrical Power Requirement (Optional)--------------------------------------------------------------------------------220V 1 Ph Pump HP - 110V ----------------------------------------------------------------------------------------------------------------------1 Hp Pump HP - 220V Single Phase ---------------------------------------------------------------------------------------------------2 Hp Oil Capacity----------------------------------------------------------------------------------------------------------------------------13 Qt Oil Type---------------------------------------------------------------------------------------------------------ISO Viscosity Grade 46... -
Page 6: Pc150H Initial Crimper Setup
PC150H Initial Crimper Setup Follow these steps before using the crimper for the first time Mount the crimper on a sturdy workbench in a well-lit area. The workbench should be able to support the crimper weight of 236 lbs. The crimper should be mounted close enough to the edge of the work surface so that hose will not contact the bench or work surface while crimping. -
Page 7: Pc150H Lubrication Procedure
PC150H Lubrication Procedure Step 1. To lubricate the master die use the provided CrimpX Die Lubricant 3 oz mini grease tube and a “flush type” grease coupling. (Mini grease gun is sold separately). Step 2. Turn on the crimper, hold and press the green button or the pneumatic switch to close the crimper to the “0”... -
Page 8: Pc150H Crimping Procedure
PC150H Crimping Procedure Caution: Follow the lubrication procedure prior to crimping, failure to do so may result in premature wear and possible damage to the master dies and piston surfaces. Step 1. Set the dial micrometer at “0”, fully open the master die before installing the die set into your crimper, then turn the valve in the “hold”... - Page 9 PC150H Crimping Procedure Step 5. Select the correct hose and fitting for your project. Note: Refer to the Continental ContiTech Crimp Specifications Manual. Step 6. Set the dial micrometer to the setting as shown in the most current Continental ContiTech Crimp Specifications Manual for the combination of hose and fitting being crimped, then lock the micrometer.
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Page 10: Pc150H Calibration Check
PC150H Calibration Check The PC150H Crimper is calibrated at factory using the correct hose, fitting, and die set outlined in the Continental ContiTech Crimp Specifications Manual. Note: All settings are approximate, for minor adjustment adjust the dial as needed. Due to variations in hose and fitting tolerances, some “offset” may required to achieve the correct crimp diameter for specific hose and fitting combinations across the range of hose and fittings being crimped. -
Page 11: Troubleshooting
Troubleshooting Problem: Crimper will not run at all. › The white rocker switch is also a circuit breaker. Check to see that the circuit breaker has not been tripped. › Check the wall outlet. Use of extension cords or outlets with inadequate power can damage the motor. Do not run the crimper from a portable power source. -
Page 12: Pc150H Part Replacement Guide
PC150H Part Replacement Guide PC150H Operators Manual PC150H PC150H part replacement guide Item Part # Description PC150H-Micrometer PC150H Micrometer PC150H-Close button PC150H Green close button PC150H-Protection pad PC150H Protection pad PC150H-DCT PC150H Die change tool PC125/150-Switch PC125/150 Pneumatic pendant switch PC125/150 Breaker s witch PC125/150 White breaker switch... - Page 13 Industrial Fluid Solutions Continental. Smart Solutions Beyond Rubber The ContiTech division of the Continental Corporation Market segment is one of the world’s leading industry specialists. As Hydraulic Hose a technology partner, our name is synonymous with Contact expertise in development and materials for components ContiTech made of natural rubber and plastics and also in 703 S.
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