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LIXiSE LXC620 User Manual

Generator controller
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LXC620
Generator controller user manual
Ver1.1
Date: 2012/08/08
Software Version
Date
Version
2010-10-20
2012-08-08
LXC620 User Manual
: T:+86-769-23836636
LXC620 Series
LXC610 Series
Note
1.0
Start publishing
1.1
Increased DTU binding and remote monitoring function
: F:+86-769-23166296
LXC620 Generator controller user manual
Dongguan Tuancheng Automation Equipment Co.,LTD.
Dongguan Tuancheng Automation Equipment Co.,LTD.
:www.lixise.com
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Summary of Contents for LIXiSE LXC620

  • Page 1 LXC620 Generator controller user manual Dongguan Tuancheng Automation Equipment Co.,LTD. LXC620 Generator controller user manual Ver1.1 Date: 2012/08/08 LXC620 Series LXC610 Series Software Version Date Version Note 2010-10-20 Start publishing 2012-08-08 Increased DTU binding and remote monitoring function LXC620 User Manual Dongguan Tuancheng Automation Equipment Co.,LTD.
  • Page 2 LXC620 Generator controller user manual Dongguan Tuancheng Automation Equipment Co.,LTD. Sign Instruction Highlights an essential element of a procedure to ensure correctness. NOTE Indicates a procedure or practice, which, if not strictly observed, could result in damage or destruction of equipment.

  • Page 3: Table Of Contents

    3.2.1. Starting sequence:..........................8 3.2.2. Stopping sequence:..........................9 3.2.3. Manual start/stop operation:.........................9 3.3. Switch control procedures..........................10 3.3.1. LXC620 ATS switch control procedures..................10 3.3.2. LXC610 Switch control procedures....................10 4. SMS remote control、wireless remote control......................11 5. Based on the GPRS DTU remote online monitoring...................12 5.1.

  • Page 4: Performance And Characteristics

    1. Performance and characteristics LXC610：Auto Start Module. It controls gen-set to start or stop automatically by remote start signal. LXC620：Auto Main Failure, updates based on LXC610, especially for automatic system composed by gens and mains.  With ARM-based 32-bit MCU, highly integrated hardware, new reliability level;...
  • Page 5 LXC620 Generator controller user manual Dongguan Tuancheng Automation Equipment Co.,LTD.  For Mains, controller has over and under voltage, over and under frequency, loss of phase and phase sequence wrong functions; For generator, controller has over and under voltage, over and under frequency, loss of phase, phase sequence wrong, over and reverse power, over current functions;...

  • Page 6: Technical Parameters

    LXC620 Generator controller user manual Dongguan Tuancheng Automation Equipment Co.,LTD. 2. Technical parameters Items Contents Operating Voltage DC 8.0V to DC 35.0V, Continuous Power Supply. Power Consumption ＜3W(standby：≤2W） Alternator Input Range 3-Phase 4-Wire 12V AC - 360 V AC (ph-N) 3 Phase 4wire...

  • Page 7: Operation

    LXC620 Generator controller user manual Dongguan Tuancheng Automation Equipment Co.,LTD. 3. Operation 3.1. Key functions This button places the module into its Stop/reset mode. When engine is running,pressing this key will stop the engine. When a shutdown alarm occur,pressing this key will reset alarm.

  • Page 8: Automatic Start/Stop Operation

    The 1 one is mains failure (over voltage, under voltage, over frequency, under frequency , simulation of mains failure enter valid).(This condition is valid only for LXC620) The 2 one is the remote start input or SMS remote start .

  • Page 9: Stopping Sequence

    Dongguan Tuancheng Automation Equipment Co.,LTD. 3.2.2.Stopping sequence:  LXC620：when mains return normal during gen-set running, enters into mains voltage “Normal delay”.When mains normal delay are over, enter into “stop delay” and mains indicator lights; also can be into this mode when “remote start on load” is inactive.

  • Page 10: Switch Control Procedures

    LXC620 Generator controller user manual Dongguan Tuancheng Automation Equipment Co.,LTD. 3.3. Switch control procedures 3.3.1.LXC620 ATS switch control procedures Auto transfer procedures: When controller is in Manual Test, Auto or Stop mode, switch control procedures will start through automatic transfer.

  • Page 11: Sms Remote Control、Wireless Remote Control

    LXC620 Generator controller user manual Dongguan Tuancheng Automation Equipment Co.,LTD. Manual control procedures: When controller is in Manual mode, manual transfer will be executive: After the generator starting successfully,when remote start input is active, gens switch.on.When gens is on load, if the remote start input fail, it will not uninstall or shutdown. But uninstall or shutdown will happen when the conversion to automatic mode or pressing the Stop button .

  • Page 12: Based On The Gprs Dtu Remote Online Monitoring

    LXC620 Generator controller user manual Dongguan Tuancheng Automation Equipment Co.,LTD. 5. Based on the GPRS DTU remote online monitoring  The scheme is based on LXI680G provide wireless data transmission network, remote control operation of the generator on the Internet; and through the increase in the generator controller LXI680G Room communication protocol, so that the controller can the use of LXI680G SMS via SMS to control the generator run and generators receive alarm SMS.

  • Page 13: Dtu With The Binding Of The Controller

    LXC620 Generator controller user manual Dongguan Tuancheng Automation Equipment Co.,LTD. 5.1. DTU with the binding of the controller Controller and LXI680G after binding, it is only through the password to unbundling, if forced the controller and the DTU apart, the controller will record the alarm and displayed on the LCD panel and the warning information, or refuse the next start generator (the user can set up the binding deal) after failure, this feature is especially suitable for generator leasing industry.
  • Page 14 LXC620 Generator controller user manual Dongguan Tuancheng Automation Equipment Co.,LTD. Only have the parameter Leasing Configure Long technician Companies、 permissions time Client (not can unbound） Disposable(on ly has a Dynamic one-time calculations password Parameter （Dynamic Dynamic Certain configure code password...

  • Page 15: Password Generation And Change The Interface

    LXC620 Generator controller user manual Dongguan Tuancheng Automation Equipment Co.,LTD. 5.2. Password generation and change the interface LXC620 User Manual Dongguan Tuancheng Automation Equipment Co.,LTD. : T:+86-769-23836636 : F:+86-769-23166296 :www.lixise.com Page 15 of 39 ...

  • Page 16: History Query

    6.2. History alarm Controller will record the momentary generator all monitoring parameters. Users can remote access,easy to cause analysis,due to a single record data is more, the record can only be through monitoring software review,monitoring software can be through the DTU wireless remote read data.

  • Page 17: Protection

    LXC620 Generator controller user manual Dongguan Tuancheng Automation Equipment Co.,LTD. Recorded data display window 7. Protection 7.1. Warnings When the controller detects warning signal,controller only warning does not stop,and the LCD display a warning alarm type. The following table warning volume controller:...

  • Page 18: Shutdown Alarm

    LXC620 Generator controller user manual Dongguan Tuancheng Automation Equipment Co.,LTD. When controller detects the voltage is lower than the set value,it will Under Voltage Warn send awarn alarm signal and it will be displayed in LCD. When controller detects the current is higher than the set value,it will Over Current Warn send awarn alarm signal and it will be displayed in LCD.
  • Page 19 LXC620 Generator controller user manual Dongguan Tuancheng Automation Equipment Co.,LTD. When controller detected the input port1-6external warning is active, Input Port 1-6 controller will send shutdown alarm signal and it will be displayed in LCD. Note: the input port shutdown alarm types,must be user configuration,to be effective.

  • Page 20: Trip Alarm

    LXC620 Generator controller user manual Dongguan Tuancheng Automation Equipment Co.,LTD. 7.3. Trip alarm When controller detects shutdown alarm signal,it will shutdown generator quickly and stop after high speed cooling. Trips shutdown alarm as following: Warning type Detection range Description When controller detects the value is higher thant he set...
  • Page 21 LXC620 Generator controller user manual Dongguan Tuancheng Automation Equipment Co.,LTD. Low oil pressure 2 shutdown LXC620 User Manual Dongguan Tuancheng Automation Equipment Co.,LTD. : T:+86-769-23836636 : F:+86-769-23166296 :www.lixise.com Page 21 of 39 ...

  • Page 22: Parameter Setting

    LXC620 Generator controller user manual Dongguan Tuancheng Automation Equipment Co.,LTD. 8. Parameter setting Date and time setting: In the controller start and press In the controller start and press.The interface will display two lines,date and time,the current date and time display, second user be havior modification status...

  • Page 23: Parameter Setting,Content And Scope Of List

    LXC620 Generator controller user manual Dongguan Tuancheng Automation Equipment Co.,LTD. 8.1. Parameter setting,content and scope of list Menu Range Default Description 01 Low oil pressure1(warning) (1-399)kPa 124kPa Return value:138kPa 02 Low oil Low oil pressure 1 setting : stop value...
  • Page 24 LXC620 Generator controller user manual Dongguan Tuancheng Automation Equipment Co.,LTD. Load values: 45.0Hz 31 Gens Under Frequency (0.1-74.9 Hz) 42.0Hz Gens under frequency setting: stop (Warning) value < warning value < load value 32 Mains Over Frequency (0.1-74.9 Hz) 55.0Hz Return value:52.0Hz...
  • Page 25 LXC620 Generator controller user manual Dongguan Tuancheng Automation Equipment Co.,LTD. Note: 1: 360V phase voltage, 624V line voltage (three-phase three-wire). 2: low pressure (Shutdown) set the value to 0,does not stop. 3: High temperature (down) set the value to 140, does not stop.
  • Page 26 LXC620 Generator controller user manual Dongguan Tuancheng Automation Equipment Co.,LTD. LXC620 User Manual Dongguan Tuancheng Automation Equipment Co.,LTD. : T:+86-769-23836636 : F:+86-769-23166296 :www.lixise.com Page 26 of 39 ...

  • Page 27: Programmable Output Port Can Be Defined Content Table1-4

    LXC620 Generator controller user manual Dongguan Tuancheng Automation Equipment Co.,LTD. 8.2. Programmable output port can be defined content table1-4 Type Function Description Not used throttle control Alarm stop and emergency stop action in overdrive, close the door. The warning, stop, electric tripping action, can be an external alarm, audible alarm configurable input port "...
  • Page 28 LXC620 Generator controller user manual Dongguan Tuancheng Automation Equipment Co.,LTD. 47 Gens under voltage shutdown Gens under voltage shutdown action. 48 Louver Control Action in genset starting and disconnect when genset stopped completely. 49 Low fuel level Low fuel level action.

  • Page 29: Programmable Input Port 1-6 Definition Content List

    Can reset shutdown alarm and trip alarm when input is active. In Auto mode, during generator normal running, when input is active, inhibit Inhibit Auto Stop generator shutdown automatically.(This function is only LXC620） Aux Mains Fail In Auto mode,mains are abnormal when input is active.

  • Page 30: Sensor Selection List

    LXC620 Generator controller user manual Dongguan Tuancheng Automation Equipment Co.,LTD. High Oil Temperature Input When active,the panel displays the high oil temperature input alarm. Box High Temperature Input When active,the panel displays the box high temperature input alarm. Low Level Input When active,the panel displays the low level input alarm.
  • Page 31 LXC620 Generator controller user manual Dongguan Tuancheng Automation Equipment Co.,LTD. 1 Do not use 2 digital input low effective Custom resistive input 3 digital input high effective resistance range of 4 VDO Ohm range (10-180) 0-999 Europe, the 5 VDO Tube type (90-0)

  • Page 32: Conditions Of Crank Dinsconnect Selection

    (can be used in water pump set); if not select speed sensor in crank disconnect setting, the rotating speed displayed in controller is calculated by generator frequency and number of poles. 9. Wirings connection The back panel of LXC620 controller is shown as below: LXC620 User Manual Dongguan Tuancheng Automation Equipment Co.,LTD. : T:+86-769-23836636 : F:+86-769-23166296...
  • Page 33 LXC620 Generator controller user manual Dongguan Tuancheng Automation Equipment Co.,LTD. Back panel terminal block wiring description： Functions Diameter Remark DC input B- 1.5mm DC negative input ,connect to negative of starter battery. DC positive input,connect to positive of starter DC input B+ 1.5mm...

  • Page 34: Typical Applications

    1 ohm, if less than 1 ohm in the corresponding output port and extend current greater than 30A relay. Three-phase three-wire connection wiring diagram (to LXC620 example) Single-phase two-wire connection wiring diagram (to LXC620 example)
  • Page 35 LXC620 Generator controller user manual Dongguan Tuancheng Automation Equipment Co.,LTD. LXC620 User Manual Dongguan Tuancheng Automation Equipment Co.,LTD. : T:+86-769-23836636 : F:+86-769-23166296 :www.lixise.com Page 35 of 39 ...
  • Page 36 LXC620 Generator controller user manual Dongguan Tuancheng Automation Equipment Co.,LTD. LXC620 Typical application diagram LXC620 User Manual Dongguan Tuancheng Automation Equipment Co.,LTD. : T:+86-769-23836636 : F:+86-769-23166296 :www.lixise.com Page 36 of 39 ...
  • Page 37 LXC620 Generator controller user manual Dongguan Tuancheng Automation Equipment Co.,LTD. LXC610 Typical application diagram LXC620 User Manual Dongguan Tuancheng Automation Equipment Co.,LTD. : T:+86-769-23836636 : F:+86-769-23166296 :www.lixise.com Page 37 of 39 ...

  • Page 38: Installation

    Dongguan Tuancheng Automation Equipment Co.,LTD. 11. Installation 11.1. Case dimension and fixing size LXC620 Controller is panel built-in design; it is fixed by clips when installed. The controller’s overall dimensions and cutout dimensions for panel, please refers to as following. Case Dimension Cut Out 11.2.

  • Page 39: Withstand Voltage Test

    Check the connections between ATS and controllers. 13. Product packaging Dongguan Tuancheng Automation This product should be following sets: Equipment Co.,LTD. (1) 1 piece of controller model LXC620/LXC610. Tel:+86-769-23836636 (2) 4 pieces of fixed cards. Fax:+86-769-23166296 http://www.lixise.com (3) 1 piece of product certificate.

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