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ATH-Heinl SH3500FA User Manual

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USER´S MANUAL
SCISSOR LIFTS
ATH SH3500FA
ATH SH3500FA2

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Summary of Contents for ATH-Heinl SH3500FA

  • Page 1 USER´S MANUAL SCISSOR LIFTS ATH SH3500FA ATH SH3500FA2...

  • Page 2: Table Of Contents

    CONTENT Safety Introduction Safety instructions for initial operation Safety instructions for operation Environmental aspects of the hydraulic oil Safety instructions for service operation Safety devices of the lifts Tecnical handbook Scope of delivery Technical specification Dimensions Warranty document Declaration of conformity Installation Site selection Soil condition...

  • Page 3: Safety

    Safety 1.1 Introduction This user manual is an integral part of the lift (Issue Sept. 2011) All the information from this user´s manual has been checked with attention; however, mistakes are not excluded. The operator of the lift must have specific experience in workshop, service, maintenance and repair activities, the ability to interpret correctly the drawings and descriptions contained in the manual.

  • Page 4: Safety Instructions For Operation

    1.3 Safety instructions for operation The user manual must be at hand everytime and to be considered by every user. The legislative requirements for accident prevention has to be observed. Legal regulations have priority. The lift may only be used by authorized trained persons over the age of 18 years. For any unauthorized use of the lift there is a lockable main switch installed.

  • Page 5: Safety Instructions For Service Operation

    1.5 Safety instructions for service operation Maintenance and repair operations must be exclusively performed by specialized technical staff with authorization from ATH-Heinl or licensed dealer Before any service operation unplug the lift from the electrical network (main switch off, disconnect plug). Suitable measures against switching on again are to be made.

  • Page 6: Tecnical Handbook

    2.1 Scope of delivery The scope of delivery for the lifts ATH SH3500FA / SH3500FA2 contains: - 2 lifting scissors with drive-on plates (Preparation for wheel alignment at SH3500FA + FA2) - 2 integrated scissors (free-wheel lift - only at SH3500FA2) - 1 Hydraulic aggregate incl.
  • Page 7 2.3 Dimension of SH3500FA / SH3500FA2 Typ/Type SH3500FA 6320 5030 1500 825 180-1830 2120 610 SH3500FA2 5300 4500 1500 1650-2150 825 180-1830 85-450 2120 610...
  • Page 8 Damages, which arise from improper handling, failed maintenance or mechanical defects are not within the warranty.. For equipment, which was not installed by an authorized technician of ATH-Heinl, the warranty is limited to the supply of the needed spare parts.

  • Page 9: Declaration Of Conformity

    Les normes harmonisées suivantes ont été appliquées Los siguientes normas y reglamentos armonizados fuen cumplido DIN EN 1493: 2010 DIN EN 60204-1: 2006+A1 Hersteller / Manufacturer / Fabricant / Fabricante ATH-Heinl GmbH & Co. KG – Kauerhofer Straße 2 – D-92237 Sulzbach-Rosenberg – Germany...
  • Page 10 Confirmamos con esto de que la mercancía denominada arriba cumple las directivas llamadas de la Unión Europea. ATH-Heinl GmbH & Co.KG Kauerhofer Straße 2 D-92237 Sulzbach-Rosenberg ______________________________ im September 2011 ATH-Heinl GmbH & Co.KG/ Hans Heinl (Geschäftsführer)

  • Page 11: Site Selection

    No consideration of this causes disclaimer of warranty. If the installation was not made by an authorized technician of ATH-Heinl, the warranty is limited to the supply of the needed spare parts. !!!Safety precautions against corroison between footprint of the lift and ground plate has to be made by the operator before installation!!! 3.1 Site selection...

  • Page 12: Soil Condition

    Soil condition The soil condition in the area of the lift has to be controlled and checked carefully. The lift must be installed on a flat concrete floor with a thickness of minimum 200 mm and a capacity load of minimum 250kg/ cm² (reinforced concrete B25). If the soil does not comply with the requirements, then a corresponding foundation has to be made.

  • Page 13: Installation Of Hydraulic Hoses

    Installatioin of hydraulic hoses The hydraulic hoses are to be installed as described in the following respectively shown in the drawing between aggregate, junction and cylinder. Keep hoses and screwings clean and without dirt. Installation of pneumatic hoses The hydraulic hoses are to be installed as described in the following respectively shown in the drawings.

  • Page 14: Electrical Connections

    The compressed-air supply (not in scope of delivery) will be connected to the electro- magnetic controlled pneumatic valve on the control panel (picture 1) From here will be distributed over the pneumatic cylinders of the unlocking device (picture 2 ) by means of the enclosed hoses and T-pieces.

  • Page 15: Hydraulic Scheme

    3.7 Preparations for installation 3.7.1 Make sure by visual control that all electric hoses as well as hydraulic and pneumatic hoses are connected. 3.7.2 Fill in the tank of the hydraulic aggregate with oil until the indicated marking on the dipstick (when the lift is in the basic position).
  • Page 16 3.8 Hydraulic scheme SH 3500 FA2 1 = Master cylinder main lift 2 = Slave cylinder main lift 3 = Slave cylinder free lift 4 = Master cylinder free lift 5 = = Hose breaking cut-out 6 = Control valves main and free lift 7 = Control valves 8 = Non-return valve 9 = Blow-off valve...

  • Page 17: Completion

    Completion Initial operation After the electrical and pneumatic connections are made and checked as well as the oil- level in the tank is controlled again, the initial operation can be started. For this disconnect the light barrier with the key-switch. - Turn the switch to main lift.

  • Page 18: Operation Manual

    The scissors lifts SH3500FA and SH3500FA2 are admitted for the lifting of passenger cars and vans with a max. weight of 3500 kg. It consists of the following components:...

  • Page 19: Lifting

    Lifting The lift must be in the lowest position. Now the vehicle can be driven on. After the lifting the drive-on plates click downwards, this guarantees the security against rolling. For using the free lift the rubber pads will be placed and adjusted according to the instructions of the vehicle´s producer.

  • Page 20: Errors

    6 Errors Error Reason Troubleshooting -No current - Check the supply line No function -Main switch of - Switch on main switch -Emergency stop pressed - Unlock emergency stop -Control fuse defect - Renew fuse Aggregate does not work - Light barrier defect - Check light barrier - Asynchronism - Control height of scissors...
  • Page 23 Legend electro plan ATH SH3500FA(2) Main switch FU 8A Fuse hydraulic aggregate Fuse transformer primary Fuse transformer primary Fuse transformer secondary Motor contactor Overcurrent relay Three-phase motor Emergency switch Button LIFTING Button LOWERING Button Lockup Key-switch bridging light barrier Limit switch main lift...
  • Page 24 C h e c k i n g B o o k Lifts...
  • Page 25 CHECKING Each vehicle lift is tested by the manufacturer with the corresponding proof load. Furtheron the vehicle lift was subject to statical, dynamic and electrical tests. The lift must be checked after finishing the installation and then regularly by a suitable and authorized company or institution according to the guilty instructions and legal regulations in the country of installation.
  • Page 26 Protocol of Installation/Handover certificate Location of installation Lift _________________________ Producer _________________________ Type/Model _________________________ _________________________ serial n˚/ production year _________________________ The above mentioned lift was installed on the _________ and was handed over to the client after start-up test and introducing of the operators totally functional. The following points were checked: Correct fixing of the lift with stud bolts (According to the client the soil of the garage fullfil the foundation conditions in...
  • Page 27 Protocol / Function - and visual testing (VBG14/BGR500) Machine/Unit ________________________ Location of installation Company_________________________ Producer ______________________ Street_________________________ Type/Model ______________________ City _________________________ Serial n° __________ ______________ Production year______________________ Regular check Check initial operation Check-over Further operation unhesitating, at time of checking no defects Following defects were noticed: _________________________________________________________________________________ _________________________________________________________________________________...
  • Page 28 Protocol / Function - and visual testing (VBG14/BGR500) Machine/Unit ________________________ Location of installation Company_________________________ Producer ______________________ Street_________________________ Type/Model ______________________ City _________________________ Serial n° __________ ______________ Production year______________________ Regular check Check initial operation Check-over Further operation unhesitating, at time of checking no defects Following defects were noticed: _________________________________________________________________________________ _________________________________________________________________________________...
  • Page 29 Protocol / Function - and visual testing (VBG14/BGR500) Machine/Unit ________________________ Location of installation Company_________________________ Producer ______________________ Street_________________________ Type/Model ______________________ City _________________________ Serial n° __________ ______________ Production year______________________ Regular check Check initial operation Check-over Further operation unhesitating, at time of checking no defects Following defects were noticed: _________________________________________________________________________________ _________________________________________________________________________________...

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Sh3500fa2

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