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ATH-Heinl ATH DSH 3000 User Manual

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USER´S MANUAL
SCISSOR LIFTS
A T H DSH 3000
A T H DSH 3000F
A T H RSH 3000
1

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Summary of Contents for ATH-Heinl ATH DSH 3000

  • Page 1 USER´S MANUAL SCISSOR LIFTS A T H DSH 3000 A T H DSH 3000F A T H RSH 3000...

  • Page 2: Table Of Contents

    CONTENT Safety Introduction Safety instructions for initial operation Safety instructions for operation Environmental aspects of hydraulic oil Safety instructions for service works Safety devices of the lift Technical description Scope of delivery Technical specifications Dimensions of lifts Warranty document Declaration of conformity Installation Site selection and dimension for soil gap (for DSH 3000) Soil condition...

  • Page 3: Safety

    Safety 1.1 Introduction This user manual is an integral part of the lift. (Issue July 2011) All the information from this user´s manual has been checked with attention, however, mistakes are not excluded. The operator of the lift must have specific experience in workshop, service, maintenance and repair activities, the ability to interpret correctly the drawings and descriptions contained in the manual.

  • Page 4: Safety Instructions For Operation

    1.3 Safety instructions for operation The user manual must be at hand everytime and to be considered by every user. The legislative requirements for accident prevention has to be observed. Legal regulations have priority. The lift may only be used by authorized trained persons over the age of 18 years. For any unauthorized use of the lift there is a lockable main switch installed Keep the working area clean;...

  • Page 5: Environmental Aspects Of Hydraulic Oil

    1.5 Safety instructions for service operation Maintenance and repair operations must be exclusively performed by specialized technical staff with authorization from ATH-Heinl or licensed dealer Before any service operation unplug the lift from the electrical network (main switch off, disconnect plug). Suitable measures against switching on again are to be made.

  • Page 6: Technical Description

    Technical description 2.1 Scope of delivery The scope of delivery for the scissors lifts contains: - 2 lifting scissors with platform - 1 extension plate per scissor (DSH 3000) - 2 extension plates per scissor, also as drive-on plate (DSH 3000F + RSH 3000) - 1 Hydraulic aggregate - 1 Set of hydraulic hoses incl.
  • Page 7 2.3a Dimension of DSH 3000...
  • Page 8 2.3b Dimension of DSH 3000 F...
  • Page 9 2.3c Dimension of RSH 3000...
  • Page 10 Damages, which arise from improper handling, failed maintenance or mechanical defects are not within the warranty.. For equipment, which was not installed by an authorized technician of ATH-Heinl, the warranty is limited to the supply of the needed spare parts.

  • Page 11: Declaration Of Conformity

    Los siguientes normas y reglamentos armonizados fuen cumplido DIN EN 1493: 2010 Vehicle Lifts DIN EN 60204-1: 2006+A1: 2009 Hersteller / Manufacturer / Fabricant / Fabricante ATH-Heinl GmbH & Co. KG – Kauerhofer Straße 2 – D-92237 Sulzbach-Rosenberg – Germany...
  • Page 12 Confirmamos con esto de que la mercancía denominada arriba cumple las directivas llamadas de la Unión Europea. ATH-Heinl GmbH & Co.KG Kauerhofer Straße 2 D-92237 Sulzbach-Rosenberg ______________________________ im Juli 2011 ATH-Heinl GmbH & Co.KG/ Hans Heinl (Geschäftsführer)
  • Page 13 No consideration of this causes disclaimer of warranty. If the installation was not made by an authorized technician of ATH-Heinl, the warranty is limited to the supply of the needed spare parts.

  • Page 14: Soil Condition

    Soil condition The soil condition in the area of the lift has to be controlled and checked carefully. The lift must be installed on a flat concrete floor with a thickness of minimum 150mm and a capacity load of minimum 250kg/ cm² (reinforced concrete B25). If the soil does not comply with the requirements, then a corresponding foundation has to be made.

  • Page 15: Installation Of Hydraulic Hoses Dsh 3000

    3.4.1 Installation of hydraulic hoses at DSH 3000 The hydraulic hoses are to be installed as described in the following respectively shown in the drawing between aggregate, junction and cylinder. Keep hoses and screwings clean and without dirt.

  • Page 16: Installation Of Hydraulic Hoses Dsh 3000F + Rsh 3000

    3.4.2 Installation of hydraulic hoses at DSH 3000F + RSH 3000 The hydraulic hoses are to be installed as described in the following respectively shown in the drawing between aggregate, junction and cylinder. Keep hoses and screwings clean and without dirt.

  • Page 17: Installation Of Pneumatic Hoses

    Installation of pneumatic hoses The hydraulic hoses are to be installed as described in the following respectively shown in the drawings. Keep hoses and screwings clean and without dirt Picture 1 (all) Picture 2 (DSH3000) Pic. 3 (DSH3000F + RSH3000) The compressed-air supply (not in scope of delivery) will be connected to the electro- magnetic controlled pneumatic valve on the control panel (picture 1) From here will be distributed over both pneumatic cylinders of the unlocking device (picture 2 resp.

  • Page 18: Hydraulic Scheme Dsh3000

    3.7 Preparations for installation 3.7.1 Make sure by visual control that all electric pipes as well as hydraulic and pneumatic pipes are connected. 3.7.2 Fill in the tank oft he hydraulic aggregate with oil until the indicated marking on the dipstick.

  • Page 19: Hydraulic Scheme Dsh3000F + Rsh3000

    3.8.2 Hydraulic scheme DSH 3000F + RSH 3000 1 = Master cylinder 2 = Slave cylinder 3 = Hose breaking cut-out 5 = Non-Return valve 6 = Blow-off valve 7 = Lowering valve 8 = Throttle lowering speed 9 = Electro motor 10 = Pump 11 = Filter...
  • Page 20 3.8.3 Pneumatic scheme DSH3000 + DSH3000F + RSH3000...

  • Page 21: Completion

    Completion Initial operation DSH 3000 After the electrical and pneumatic connections are made and checked as well as the oil- level in the tank is controlled again, the initial operation can be started. For this disconnect the light barrier with the key-switch. - Close valve „H“.

  • Page 22: Initial Operation Dsh3000F + Rsh3000

    Initial operation DSH 3000F + RSH 3000 After the electrical and pneumatic connections are made and checked as well as the oil- level in the tank is controlled again, the initial operation can be started. For this disconnect the light barrier with the key-switch. - Raise the lift until the limit switch for the lifting limit switches off.

  • Page 23: Limit Switch Dsh3000F + Rsh3000

    4.3 Limit switch DSH3000F + RSH3000 Both limit switches for the lifting limit and the CE-Stop are installed in the angle of the scissors and are activated by a cam disc. This cam disc is adjustable by means of an Inbus screw for the eventual switching positions.

  • Page 24: Operation Manual

    Operation manual Description of functions The lift is only suitable for using in dry rooms. It is not allowed to us it outside! It is not suitable for the use in a room which is endangered for explosion. The scissors lifts are admitted for the lifting of passenger cars and vans with a max. weight of 3000 kg.

  • Page 25: Lifting

    Lifting The lift must be in the lowest position. Now the vehicle can be driven on central. Following the rubber pads will be placed according to the instructions of the vehicle´s producer. Here the extensions of the platforms can be used accordingly. With the button “UP”...

  • Page 26: Errors

    6 Errors Error Reason Troubleshooting -No current - Check the supply line No function -Main switch of - Switch on main switch -Emergency stop pressed - Unlock emergency stop -Control fuse defect - Renew fuse Aggregate does not work - Light barrier defect - Check light barrier - Asynchronism - Control height of scissors...
  • Page 28 Legend electro plan Main switch Fuse hydraulic aggregate Fuse transformer secundary 0,5A Fuse light barrier Motor contactor Overcurrent relay Three-phase current motor Emergency stop Button UP Button DOWN 1 Button DOWN 2 / Lowering into notch Key-switch bridging light barrier Limit switch lifting limit Limit switch CE-Stop Relay light barrier...
  • Page 29 Exploded drawing RSH 3000...
  • Page 30 Exploded drawing DSH 3000...
  • Page 31 Exploded drawing DSH 3000 F...
  • Page 32 Checking book Lifts...
  • Page 33 CHECKING Each vehicle lift is tested by the manufacturer with the corresponding proof load. Furtheron the vehicle lift was subject to statical, dynamic and electrical tests. The lift must be checked after finishing the installation and then regularly by a suitable and authorized company or institution according to the guilty instructions and legal regulations in the country of installation.
  • Page 34 Protocol of Installation/Handover certificate Location of installation Lift _________________________ Producer _________________________ Type/Model _________________________ _________________________ serial n˚/ production year _________________________ The above mentioned lift was installed on the _________ and was handed over to the client after start-up test and introducing of the operators totally functional. The following points were checked: Correct fixing of the lift with stud bolts (According to the client the soil of the garage fullfil the foundation conditions in...
  • Page 35 Protocol / Function - and visual testing (VBG14/BGR500) Machine/Unit ________________________ Location of installation Company_________________________ Producer ______________________ Street_________________________ Type/Model ______________________ City _________________________ Serial n° __________ ______________ Production year______________________ Regular check Check initial operation Check-over Further operation unhesitating, at time of checking no defects Following defects were noticed: _________________________________________________________________________________ _________________________________________________________________________________...
  • Page 36 Protocol / Function - and visual testing (VBG14/BGR500) Machine/Unit ________________________ Location of installation Company_________________________ Producer ______________________ Street_________________________ Type/Model ______________________ City _________________________ Serial n° __________ ______________ Production year______________________ Regular check Check initial operation Check-over Further operation unhesitating, at time of checking no defects Following defects were noticed: _________________________________________________________________________________ _________________________________________________________________________________...
  • Page 37 Protocol / Function - and visual testing (VBG14/BGR500) Machine/Unit ________________________ Location of installation Company_________________________ Producer ______________________ Street_________________________ Type/Model ______________________ City _________________________ Serial n° __________ ______________ Production year______________________ Regular check Check initial operation Check-over Further operation unhesitating, at time of checking no defects Following defects were noticed: _________________________________________________________________________________ _________________________________________________________________________________...

This manual is also suitable for:

Ath dsh 3000fAth rsh 3000

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