Zontes ZT350E Maintenance Manual page 7

6. Water pipe .................................................................................................................................................................... 77
7. Check the water pump cover assembly ........................................................................................................................ 78
8. Braking system .............................................................................................................................................................................. 79
Know Before Service ................................................................................................................................................................. 79
Trouble shooting ....................................................................................................................................................................... 79
Soft feeling from brake lever ............................................................................................................................................ 79
Hard feeling from brake lever ........................................................................................................................................... 79
Disassemble the disc brake main pump and calipers ............................................................................................................... 79
Disassemble the front disc brake main pump ................................................................................................................... 79
Disassemble the rear disc brake main pump .................................................................................................................... 80
Disassemble the front disc brake caliper .......................................................................................................................... 80
Disassemble the rear disc brake caliper ............................................................................................................................ 81
Brake hose and wheel speed sensor ......................................................................................................................................... 82
Check the gap between the wheel speed sensor and the induction ring gear ................................................................. 82
ABS troubleshooting ................................................................................................................................................................. 83
9. Battery/charging system ............................................................................................................................................................... 84
Know Before Service ................................................................................................................................................................. 84
Troubleshooting ........................................................................................................................................................................ 85
Charging system layout diagram ............................................................................................................................................... 86
Electrical schematic diagram .................................................................................................................................................... 86
Battery disassembly .................................................................................................................................................................. 87
1. Disassembly ................................................................................................................................................................... 87
2. Check ............................................................................................................................................................................. 87
3. Charging ........................................................................................................................................................................ 87
Charging system check .............................................................................................................................................................. 87
1. Leakage test .................................................................................................................................................................. 87
2. Check the charging voltage ........................................................................................................................................... 87
3. Inspection of magneto stator charging coil................................................................................................................... 87
10. Front fork assembly .................................................................................................................................................................... 88
Know Before Service ................................................................................................................................................................. 88
Exploded view of front fork components: ................................................................................................................................ 89
Directional exploded view................................................................................................................................................. 89
Front fork exploded view .................................................................................................................................................. 90
Exploded view of lower link board .................................................................................................................................... 91
1、Change the direction of the handle .................................................................................................................................... 92
Disassemble the handle bar cover .................................................................................................................................... 92
3、Installation handle bar to put the component ............................................................................................................ 93
4、Install the handle bar cover ........................................................................................................................................ 93
Replace the front wheel ............................................................................................................................................................ 94
1. Remove the front wheel assembly................................................................................................................................ 94
2. Install the front wheel assembly ................................................................................................................................... 94
Front wheel assembly exploded view： ........................................................................................................................... 95
Inspection and maintenance of front wheel assembly： ................................................................................................. 96
1. Disc brake ...................................................................................................................................................................... 96
1.1 The service life of the disc brake disc .................................................................................................................. 96
1.2 Disc brake Replacement method ........................................................................................................................ 96
2. Front wheel oil seals and bearings ................................................................................................................................ 96
2.1 Service life of front wheel oil seals and bearings ................................................................................................ 96
2.2 Replacement method of front wheel oil seal and bearing .................................................................................. 96
3. Front wheel rims and tires ............................................................................................................................................ 96
3.1 The service life of the front wheel rim and tire .................................................................................................. 96
3.2 How to replace the front wheel rim and tire ...................................................................................................... 96
3.3 Dynamic balance ................................................................................................................................................. 96
Change the front Shock absorber ............................................................................................................................................. 97
1. Remove the front wheel and front mudplate assembly ............................................................................................... 97
2．Remove the left and right front shock absorbers ....................................................................................................... 98
3. Reinstall compinents such sa shock absorbers,front mudboards,and front wheels..................................................... 98
十一、Disassembly and assembly of coverings ............................................................................................................................... 99
Removal of the windshield .............................................................................................................................................. 101
Removal of the upper part of the hood and the windshield liner .................................................................................. 101
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