Zontes ZT350T-D Manuals

Zontes ZT350T-D Manuals

Manuals and User Guides for Zontes ZT350T-D. We have 2 Zontes ZT350T-D manuals available for free PDF download: Maintenance Manual

Zontes ZT350T-D Maintenance Manual

Zontes ZT350T-D Maintenance Manual (183 pages)

Brand: Zontes | Category: Scooter | Size: 48.09 MB

Table of Contents

Table of Contents
4
Content
4
Vehicle Information
12
Know before Service
12
Body Label
13
D350 Technical Specification
14
Front Wheel/Steering System
14
Rear Wheel/Suspension System
14
Brake System
14
Battery/Charging System
15
Lamp/Speedometer/Switch Description
15
D125 Technical Specification
16
Front Wheel/Steering System
16
Rear Wheel/Suspension System
16
Brake System
17
Battery/Charging System
17
Tightening Torque
17
Bolt Tightening Torque of General Tightening Part
17
Cable/Cable/Pipe/Electrical Device Distribution Map
18
Distribution Map of Lamps and Lanterns
18
Throttle Cable
19
Brake Upper Pump and Brake Hose
19
Calipers, Brake Hoses and Wheel Speed Sensors
20
Distribution Map of Brake System Accessories
21
D350
21
D125
23
Oil Supply System
23
D350 Fuel Evaporation
23
M125 Fuel Evaporation
23
D350 Fuel Supply
24
M125 Fuel Supply
24
Distribution Map of Cooling System Accessories
25
D350
25
M125
25
Electrical Device Layout
26
D350
26
M125
28
Intake and Exhaust System
31
D350
31
Md125
32
Tool
33
Swell Nail Description
34
Maintenance
35
Know before Service
35
D350 Maintenance Schedule
36
D125 Maintenance Schedule
38
D350 Air Filter (Filter Element), Air Inlet Filter Element
39
Support the Vehicle Firmly
39
Remove the Left Engine Cover
39
Remove the Air Inlet Cover
39
Replace the Air Inlet Filter
39
Remove the Air Filter Housing
39
Replace Air Filter Element
40
Inspection Air Filter Waste Oil Pipe
40
Reinstall
40
M125 Air Filter (Filter Element), Air Inlet Filter Element
42
Support the Vehicle Firmly
42
Remove the Left Engine Cover
42
Replace the Air Inlet Filter
42
Remove the Air Filter Housing
42
Replace Air Filter Element
43
Inspection Air Filter Waste Oil Pipe
43
Reinstall
43
Bolts and Nuts of Muffler
44
Check for Air Leaks at the Engine Exhaust
44
Check for Nut and Bolts at the Muffler
44
D350 Spark Plug
45
Disassemble the Spark Plug
45
D350
45
D125
46
Check the Spark Plug
47
D350
47
D125
47
Refer to the Steps to Remove the Spark Plug to Restore All Parts
47
Engine Oil
48
D350
48
Drain the Oil
48
Replace Fine Filter
48
Add Oil
49
Change Gear Box Oil
49
Confirm the Oil Level
49
M125
50
Drain the Oil
50
Replace Fine Filter
50
Add Oil
50
Change Gear Box Oil
51
Confirm the Oil Level
51
D350 Throttle Valve Body
51
Do Not Dismantle the Throttle Body to Clean up Carbon Deposits
51
Remove the Stepper Motor and Clean up Carbon Deposits
51
Remove the Throttle Valve Body Assembly to Clean up Carbon Deposits
52
Disassemble the Sensor
53
Throttle Valve Body Troubleshooting Process
54
M125 Throttle Valve Body
55
Do Not Dismantle the Throttle Body to Clean up Carbon Deposits
55
Remove the Stepper Motor and Clean up Carbon Deposits
55
Remove the Throttle Valve Body Assembly to Clean up Carbon Deposits
56
Disassemble the Sensor
56
Throttle Valve Body Troubleshooting Process
56
Throttle Cable
57
Inspection
57
Adjust the Throttle Cable Clearance
57
Lube Door Cable
57
Idle Speed
58
Check Idle Speed
58
Fuel Evaporative Pollutant Control System
59
D350 Fuel Evaporation
59
M125 Fuel Evaporation
60
Radiator
61
Check the Coolant
61
Add Coolant (Antifreeze) to the Coolant Expansion Tank
61
D350 Add Coolant to the Radiator
61
Put Coolant
62
D350
62
M125
62
Check Whether the Fins of the Radiator Water Tank Are Deformed or the Air Duct Is Blocked
62
M125
63
Check All Water Pipes for Leaks; Aging
63
D350
63
M125
64
Fuel Pipe
65
Check the Fuel Pipe for Leaks with the Help of an Endoscope with LED Light
65
Replace High Pressure Oil Pipe
65
Fuel Pump
66
Use Oil Pressure Gauge to Measure Fuel Pressure
66
Simple Test of Fuel Pump
67
Treatment of Abnormal Fuel Pressure
67
Braking System
68
D350 Braking System Component Diagram
68
D125 Braking System Component Diagram
68
Check the Brake Components
69
Check the Front and Rear Brake Switches
70
Check the Brake Switch
70
Replace the Brake Switch
70
Lubricate the Movable Parts of the Brake Handle
70
Lubricate the Front Brake Handle
70
After Lubricating the Brake Handle
70
Replacing the Brake Handle
71
Adjust the Brake Handle
71
Replace the Brake Pads
71
Replace the Front Brake Pads
71
D350
71
D125
72
Replace the Rear Brake Pads
72
Abnormal Sound of Brake Pads
73
Replace the Brake Disc
73
Replacing the Front Brake Disc
74
Replacing the Rear Brake Disc
74
Brake Hose
75
Brake Fluid
75
Add Brake Fluid to the Main Pumps of the Front and Rear Disc Brakes
75
Replace the Brake Fluid
75
Replace the Front Brake Brake Fluid
76
Replace the Rear Brake Fluid
76
Brake System Exhaust
76
Tire
76
Check the Tires
77
Replace Tires
77
Steering Mechanism
77
Check the Steering Mechanism
78
Adjust the Steering Mechanism
78
D350
78
D125
78
Maintain Steering Bearings
79
Malfunction
79
Front Fork
79
Check the Appearance
79
Check the Shock Absorption Performance
80
Remove the Front Shock Absorption
80
Correct the Front Fork Tube
80
Troubleshooting
80
Rear Shock Absorption
80
Check
81
Adjust the Preload
81
Adjust the Right Rear Shock Absorption
81
D125
81
M350
81
Adjust the Left Rear Shock Absorption
81
D350
81
Replace the Shock Absorption
81
Bolts and Nuts for Body and Engine Installation
82
Check the Fasteners for the Critical Parts
82
Check Engine Fasteners
82
D350
82
D125
83
Side Bracket
83
Check
83
Lubrication
84
Main Bracket
84
Check
84
Lubrication
85
Install the Main Bracket
85
Replace the Return Spring Post of the Main Support
85
Sound, Light, and Electrical Device Inspection
86
Check
86
Headlight Height Adjustment
87
Fuse Box
88
Troubleshooting
89
Right Hand Switch
89
Right Hand Handle Vice Switch
89
Left Hand Handle Auxiliary Switch
90
Horn
90
Left Hand Switch
91
Light
92
Windshield Failure
92
EFI System
93
Know before Service
93
Error Code
94
D350 Read the Fault Code through the Meter
94
Read the Fault Code through the Diagnostic Tool
94
Error Code
95
Clear Fault Code
95
Manually Clear
95
Use the Diagnostic Tool to Clear
95
EFI Parts Layout
96
Fault Diagnosis and Elimination of EFI Parts
97
Dump Switch
97
OBD Port
98
Fuel Pump
98
Carbon Canister Solenoid Valve
98
EFI Relay
99
Fuel Injector
99
Ignition Coils
99
D350
100
D125
100
Throttle Valve Body
101
Common Failure Phenomena
101
Disassembly
101
Troubleshooting Process
101
Sensor
101
D350 Sensor
101
M125 Sensor
101
Water and Oil Shared Sensor
101
Oxygen Sensor
102
Check
102
Replace
102
D350
102
D125
103
Ecu
103
D350
103
D125
104
Crankshaft Position Sensor
104
The Engine Cannot Start and There Is no Sign of Fault Diagnosis Process
105
The Engine Cannot be Started and There Is a Car Symptom Fault Diagnosis Process
105
Poor Acceleration
106
High Idling Speed of Hot Car
106
Unsteady Idle Speed of Cooling Car
106
Unsteady Idling, Easy to Cutoff
107
Analysis Flow Chart of EFI Failure Indicator Light Always on
108
Electrical Schematic Diagram of EFI System
109
Ignition System
110
Know before Service
110
Troubleshooting
111
Ignition System Layout
112
Electrical Schematic Diagram of Ignition System
112
Ignition System Inspection
113
Ignition Timing
113
Ignition Coils
114
Starting System
115
Know before Service
115
Troubleshooting
115
Starting Relay
115
Starter Motor
116
The Starter Motor Runs Slowly
116
The Starter Motor Is Working Normally, but the Engine Cannot be Started
116
Ignition System Layout
116
Starting System Electrical Schematic Diagram
117
Starter Motor
117
Remove the Starter Motor
117
Disassemble the Starter Motor
118
Examination
119
Starter Motor Front Cover
119
Motor Back Cover
119
Denki
119
Check the Starting Relay
120
Operation Check
120
Check the Relay Coil
120
Input Line
120
Ground Wire
120
Disassembly and Assembly of the Starting Relay
120
Fuel Supply System
121
Know before Service
121
Fuel Tank Removal
121
Disassemble the Fuel Tank Assembly
121
Disassemble the Fuel Pump
122
Remove the External Parts of the Fuel Tank Assembly
123
Examination
123
Fuel Pressure Test
123
Fuel Pump Inspection
123
Oil Level Sensor
123
Cooling System
124
Know before Service
124
Troubleshooting
124
The Engine Temperature Is too High
124
The Engine Temperature Is too Low
124
Coolant Leakage
124
Coolant System Distribution Map
125
D350
125
D125
125
Coolant Flow Diagram
126
D350
126
D125
127
Cooling System Disassembly
127
D125 Remove the Radiator Assembly
127
D350 Remove the Radiator Assembly
128
D350 Coolant System Hoop/Clamp Distribution Map
129
D350 Thermostat Assembly and Small Loop
129
Cooling System Accessories
130
D350 Main Water Tank
131
D350 Attention to the Water Tank Filling Port
131
Overall Tightness Inspection
131
Pressure Relief Valve Inspection
131
Auxiliary Water Tank
131
Water and Oil Shared Sensor
131
Thermostat
132
Inspection
132
Failure Phenomenon
132
Disassembly
132
Thermostat Core Inspection
133
Water Pipe
133
Check the Water Pump Cover Assembly
133
Braking System
134
Know before Service
134
Trouble Shooting
135
Soft Feeling from Brake Lever
135
Hard Feeling from Brake Lever
135
Disassemble the Disc Brake Main Pump and Calipers
135
Disassemble the Front Disc Brake Main Pump
135
Disassemble the Rear Disc Brake Main Pump
136
Disassemble the Front Disc Brake Caliper
136
D350
136
D125
136
Disassemble the Rear Disc Brake Caliper
137
Brake Hose and Wheel Speed Sensor
138
Check the Gap between the Wheel Speed Sensor and the Induction Ring Gear
138
Remove the Brake Hose and Wheel Speed Sensor
138
Release Brake Fluid
138
FMC-HU and RMC-HU
139
FC-HU and Wheel Speed Sensor (Front Wheel)
139
RC-HU and Wheel Speed Sensor (Rear Wheel)
139
ABS System Layout
140
ABS Hydraulic Control Unit
141
Disassemble
141
ABS Troubleshooting
142
Battery/Charging System
143
Know before Service
143
Troubleshooting
144
Charging System Layout Diagram
145
Electrical Schematic Diagram
145
Battery Disassembly
146
Disassembly
146
Check
146
Charging
146
Charging System Check
146
Leakage Test
146
Check the Charging Voltage
146
Inspection of Magneto Stator Charging Coil
146
Remove the Rectifier
147
Front Fork Assembly
148
Know before Service
148
Exploded View of Front Fork Components
149
D350 Directional Exploded View
149
D125 Directional Exploded View
150
Front Fork Exploded View
151
D350
151
D125
152
Exploded View of Lower Link Board
153
D350
153
D125
154
Change the Direction of the Handle
155
Remove the Direction of the Handle
155
Remove the Components
155
Installation of the Direction Component
156
Installation of the Direction Handle Cover
156
Replace the Front Wheel
157
Remove the Front Wheel Assembly
157
Install the Front Wheel Assembly
157
Front Wheel Assembly Exploded View
158
D350
158
D125
158
Inspection and Maintenance of Front Wheel Assembly
159
Disc Brake
159
The Service Life of the Disc Brake Disc
159
Disc Brake Replacement Method
159
Front Wheel Oil Seals and Bearings
159
Service Life of Front Wheel Oil Seals and Bearings
159
Replacement Method of Front Wheel Oil Seal and Bearing
159
Front Wheel Rims and Tires
159
The Service Life of the Front Wheel Rim and Tire
159
How to Replace the Front Wheel Rim and Tire
159
Dynamic Balance
160
D350 Replacement of the Front Shock Absorber
160
Disassemble the Front Wheel and Front Fender Assembly
160
Remove the Left and Right Front Shock Absorbers
160
Reinstall the Shock Absorber, Front Fender, Front Wheel and Other Components
161
D125 Replacement of the Front Shock Absorber
161
Disassemble the Front Wheel and Front Fender Assembly
161
Remove the Left and Right Front Shock Absorbers
162
Reinstall the Shock Absorber, Front Fender, Front Wheel and Other Components
162
Replace the Lower Link Board
162
Disassemble Parts Ahead of Time
162
Remove the Faucet Lock
162
Removing the Direction Pad
163
D350
163
D125
163
Remove the Lower Link Board Assembly
163
Install the Lower Link Board Assembly
163
D125
164
Install Other Disassembly Components
164
Disassemble the Engine of the Vehicle
165
Disassemble the Storage Box
165
Remove the Cover
165
Put the Coolant and Pull out the Connection Plug
166
Disassemble the Engine
168
D350
168
D125
169
Install the Engine
169
D350
169
D125
170
Disassembly and Assembly of Vehicle Covering Parts
171
Disassembly and Assembly of Vehicle Panel
173
Windshield Removal
173
Removal of the Front Sun Visor
173
Removal of the Front Cover and the Front Panel
173
Disassembly of the Left &Right Side Cover
174
Disassembly of the Cushion
174
Disassembly of the Storage Box
174
Disassembly of the Left, Right Fuel Tank Cover
175
Removal of the Front Left and Right Panels
175
Disassembly of the of the Speedometer Panel
175
Removal of Front Left and Right Panel Bottom Lining
176
Disassembly of Headlights
176
Removal of Windshield Base
177
Disassembly the Middle Cover of the Fuel Tank
178
Disassembly the Left and Right Storage Boxes
179
Removal of Front Storage Box Panel
179
Removal of Left and Right Pedals and Surrounding Left and Right Parts
180
Disassembly of the Surrounding Bottom
181
Removal of the Surrounding Middle Part
181
Radiator Deflector Removal
181
Disassembly of the Rear Hand Rest
181
Removal of Tail Skirt and Tail Lamp
182
Removal of Rear Mud Flap
182

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Zontes ZT350T-D Maintenance Manual

Zontes ZT350T-D Maintenance Manual (152 pages)

Brand: Zontes | Category: Scooter | Size: 21.91 MB

Table of Contents

Table of Contents
4
Content
4
Vehicle Information
10
Know before Service
10
Body Label
11
D350 Technical Specification
12
Front Wheel/Steering System
12
Rear Wheel/Suspension System
12
Brake System
12
Battery/Charging System
13
Lamp/Speedometer/Switch Description
13
Tightening Torque
14
Bolt Tightening Torque of General Tightening Part
14
Cable/Cable/Pipe/Electrical Device Distribution Map
15
Distribution Map of Lamps and Lanterns
15
Throttle Cable
16
Brake Upper Pump and Brake Hose
16
Calipers, Brake Hoses and Wheel Speed Sensors
17
Distribution Map of Brake System Accessories
18
D350
18
Oil Supply System
19
D350 Fuel Evaporation
19
D350 Fuel Supply
19
Distribution Map of Cooling System Accessories
20
Electrical Device Layout
20
Intake and Exhaust System
22
Tool
24
Swell Nail Description
26
Maintenance
27
Know before Service
27
D350 Maintenance Schedule
28
D350 Air Filter (Filter Element), Air Inlet Filter Element
29
Support the Vehicle Firmly
29
Remove the Left Engine Cover
29
Remove the Air Inlet Cover
29
Replace the Air Inlet Filter
30
Remove the Air Filter Housing
30
Replace Air Filter Element
30
Inspection Air Filter Waste Oil Pipe
30
Reinstall
31
Bolts and Nuts of Muffler
32
Check for Air Leaks at the Engine Exhaust
32
Check for Nut and Bolts at the Muffler
32
D350 Spark Plug
33
Disassemble the Spark Plug
33
Check the Spark Plug
34
Refer to the Steps to Remove the Spark Plug to Restore All Parts
35
Engine Oil
36
Drain the Oil
36
Replace Fine Filter
36
Add Oil
37
Change Gear Box Oil
37
Confirm the Oil Level
37
Throttle Valve Body
38
Do Not Dismantle the Throttle Body to Clean up Carbon Deposits
38
Remove the Stepper Motor and Clean up Carbon Deposits
38
Remove the Throttle Valve Body Assembly to Clean up Carbon Deposits
38
Disassemble the Sensor
39
Throttle Valve Body Troubleshooting Process
40
Throttle Cable
41
Inspection
41
Adjust the Throttle Cable Clearance
41
Lube Door Cable
41
Idle Speed
42
Check Idle Speed
42
Fuel Evaporative Pollutant Control System
43
Radiator
44
D350 Check the Coolant
44
D350 Add Coolant (Antifreeze) to the Coolant Expansion Tank
44
D350 Add Coolant to the Radiator
44
Put Coolant
45
Check Whether the Fins of the Radiator Water Tank Are Deformed or the Air Duct Is Blocked
45
Check All Water Pipes for Leaks; Aging
46
Fuel Pipe
47
Check the Fuel Pipe for Leaks with the Help of an Endoscope with LED Light
47
Replace High Pressure Oil Pipe
47
Fuel Pump
48
Use Oil Pressure Gauge to Measure Fuel Pressure
48
Simple Test of Fuel Pump
48
Treatment of Abnormal Fuel Pressure
48
Braking System
49
D350 Braking System Component Diagram
50
Check the Brake Components
51
Check the Front and Rear Brake Switches
52
Check the Brake Switch
52
Replace the Brake Switch
52
Lubricate the Movable Parts of the Brake Handle
52
Lubricate the Front Brake Handle
52
After Lubricating the Brake Handle
52
Replacing the Brake Handle
52
Adjust the Brake Handle
52
Replace the Brake Pads
53
Replace the Front Brake Pads
53
Replace the Rear Brake Pads
54
Abnormal Sound of Brake Pads
54
Replace the Brake Disc
55
Replacing the Front Brake Disc
56
Replacing the Rear Brake Disc
56
Brake Hose
57
Brake Fluid
57
Add Brake Fluid to the Main Pumps of the Front and Rear Disc Brakes
57
Replace the Brake Fluid
57
Replace the Front Brake Brake Fluid
58
Replace the Rear Brake Fluid
58
Brake System Exhaust
58
Tire
58
Check the Tires
59
Replace Tires
59
Steering Mechanism
59
Check the Steering Mechanism
59
Adjust the Steering Mechanism
60
Maintain Steering Bearings
60
Malfunction
60
Front Fork
60
Check the Appearance
61
Check the Shock Absorption Performance
61
Remove the Front Shock Absorption
61
Correct the Front Fork Tube
61
Troubleshooting
62
Rear Shock Absorption
62
Check
62
Adjust the Preload
62
Adjust the Right Rear Shock Absorption
62
Adjust the Left Rear Shock Absorption
63
D350
63
Replace the Shock Absorption
63
Bolts and Nuts for Body and Engine Installation
64
Check the Fasteners for the Critical Parts
64
Check Engine Fasteners
64
Side Bracket
65
Check
65
Lubrication
65
Main Bracket
66
Check
66
Lubrication
66
Install the Main Bracket
66
Replace the Return Spring Post of the Main Support
66
Sound, Light, and Electrical Device Inspection
67
Check
67
Headlight Height Adjustment
68
Fuse Box
69
Troubleshooting
70
Right Hand Switch
70
Right Hand Handle Vice Switch
70
Left Hand Handle Auxiliary Switch
71
Horn
71
Left Hand Switch
72
Light
73
Windshield Failure
73
EFI System
74
Know before Service
74
Error Code
75
M310 Read the Fault Code through the Meter
75
Read the Fault Code through the Diagnostic Tool
75
Error Code
76
Clear Fault Code
76
Manually Clear
76
Use the Diagnostic Tool to Clear
76
EFI Parts Layout
77
Fault Diagnosis and Elimination of EFI Parts
77
Dump Switch
78
OBD Port
78
Fuel Pump
78
Carbon Canister Solenoid Valve
79
EFI Relay
79
Fuel Injector
79
Ignition Coils
80
Throttle Valve Body
81
Common Failure Phenomena
81
Disassembly
81
Troubleshooting Process
81
Sensor
81
D350 Sensor
81
Water and Oil Shared Sensor
81
Oxygen Sensor
82
Check
82
Replace
82
Ecu
82
Crankshaft Position Sensor
83
The Engine Cannot Start and There Is no Sign of Fault Diagnosis Process
84
The Engine Cannot be Started and There Is a Car Symptom Fault Diagnosis Process
84
Poor Acceleration
85
High Idling Speed of Hot Car
85
Unsteady Idle Speed of Cooling Car
85
Unsteady Idling, Easy to Cutoff
86
Analysis Flow Chart of EFI Failure Indicator Light Always on
87
Electrical Schematic Diagram of EFI System
88
Ignition System
89
Know before Service
89
Troubleshooting
90
Ignition System Layout
91
Electrical Schematic Diagram of Ignition System
91
Ignition System Inspection
92
Ignition Timing
92
Ignition Coils
93
Starting System
94
Know before Service
94
Troubleshooting
94
Starting Relay
94
Starter Motor
95
The Starter Motor Runs Slowly
95
The Starter Motor Is Working Normally, but the Engine Cannot be Started
95
Ignition System Layout
95
Starting System Electrical Schematic Diagram
96
Starter Motor
96
Remove the Starter Motor
96
Disassemble the Starter Motor
97
Examination
98
Starter Motor Front Cover
98
Motor Back Cover
98
Denki
98
Check the Starting Relay
99
Operation Check
99
Check the Relay Coil
99
Input Line
99
Ground Wire
99
Disassembly and Assembly of the Starting Relay
99
Fuel Supply System
100
Know before Service
100
Fuel Tank Removal
100
Disassemble the Fuel Tank Assembly
100
Disassemble the Fuel Pump
101
Remove the External Parts of the Fuel Tank Assembly
102
Examination
102
Fuel Pressure Test
102
Fuel Pump Inspection
102
Oil Level Sensor
102
Cooling System
103
Know before Service
103
Troubleshooting
103
The Engine Temperature Is too High
103
The Engine Temperature Is too Low
103
Coolant Leakage
103
Coolant System Distribution Map
104
Coolant Flow Diagram
104
Cooling System Disassembly
105
D350 Remove the Radiator Assembly
105
Coolant System Hoop/Clamp Distribution Map
106
Thermostat Assembly and Small Loop
106
Cooling System Accessories
107
Main Water Tank
107
Attention to the Water Tank Filling Port
108
Overall Tightness Inspection
108
Pressure Relief Valve Inspection
108
Auxiliary Water Tank
108
Water and Oil Shared Sensor
108
Thermostat
108
Inspection
108
Failure Phenomenon
109
Disassembly
109
Thermostat Core Inspection
109
Water Pipe
109
Check the Water Pump Cover Assembly
109
Braking System
110
Know before Service
110
Trouble Shooting
111
Soft Feeling from Brake Lever
111
Hard Feeling from Brake Lever
111
Disassemble the Disc Brake Main Pump and Calipers
111
Disassemble the Front Disc Brake Main Pump
111
Disassemble the Rear Disc Brake Main Pump
112
Disassemble the Front Disc Brake Caliper
112
Disassemble the Rear Disc Brake Caliper
112
Brake Hose and Wheel Speed Sensor
113
Check the Gap between the Wheel Speed Sensor and the Induction Ring Gear
113
Remove the Brake Hose and Wheel Speed Sensor
113
Release Brake Fluid
113
FMC-HU and RMC-HU
114
FC-HU and Wheel Speed Sensor (Front Wheel)
114
RC-HU and Wheel Speed Sensor (Rear Wheel)
114
ABS System Layout
115
ABS Hydraulic Control Unit
116
Disassemble
116
ABS Troubleshooting
117
Battery/Charging System
118
Know before Service
118
Troubleshooting
119
Charging System Layout Diagram
120
Electrical Schematic Diagram
120
Battery Disassembly
121
Disassembly
121
Check
121
Charging
121
Charging System Check
121
Leakage Test
121
Check the Charging Voltage
121
Inspection of Magneto Stator Charging Coil
121
Remove the Rectifier
122
Front Fork Assembly
123
Know before Service
123
Exploded View of Front Fork Components
124
Directional Exploded View
124
Front Fork Exploded View
125
Exploded View of Lower Link Board
126
Change the Direction of the Handle
127
Remove the Direction of the Handle
127
Remove the Components
127
Installation of the Direction Component
128
Installation of the Direction Handle Cover
128
Replace the Front Wheel
129
Remove the Front Wheel Assembly
129
Install the Front Wheel Assembly
129
Front Wheel Assembly Exploded View
130
Inspection and Maintenance of Front Wheel Assembly
130
Disc Brake
130
The Service Life of the Disc Brake Disc
130
Disc Brake Replacement Method
130
Front Wheel Oil Seals and Bearings
130
Service Life of Front Wheel Oil Seals and Bearings
130
Replacement Method of Front Wheel Oil Seal and Bearing
131
Front Wheel Rims and Tires
131
The Service Life of the Front Wheel Rim and Tire
131
How to Replace the Front Wheel Rim and Tire
131
Dynamic Balance
131
Replacement of the Front Shock Absorber
131
Disassemble the Front Wheel and Front Fender Assembly
131
Remove the Left and Right Front Shock Absorbers
132
Reinstall the Shock Absorber, Front Fender, Front Wheel and Other Components
132
Replace the Lower Link Board
133
Disassemble Parts Ahead of Time
133
Remove the Faucet Lock
133
Removing the Direction Pad
133
Remove the Lower Link Board Assembly
133
Install the Lower Link Board Assembly
133
Install Other Disassembly Components
134
Disassemble the Engine of the Vehicle
135
Disassemble the Storage Box
135
Remove the Cover
135
Put the Coolant and Pull out the Connection Plug
136
Disassemble the Engine
138
Install the Engine
138
Disassembly and Assembly of Vehicle Covering Parts
140
Disassembly and Assembly of Vehicle Panel
142
Windshield Removal
142
Removal of the Front Sun Visor
142
Removal of the Front Cover and the Front Panel
142
Disassembly of the Left &Right Side Cover
143
Disassembly of the Cushion
143
Disassembly of the Storage Box
143
Disassembly of the Left, Right Fuel Tank Cover
144
Removal of the Front Left and Right Panels
144
Disassembly of the of the Speedometer Panel
144
Removal of Front Left and Right Panel Bottom Lining
145
Disassembly of Headlights
145
Removal of Windshield Base
146
Disassembly the Middle Cover of the Fuel Tank
147
Disassembly the Left and Right Storage Boxes
148
Removal of Front Storage Box Panel
148
Removal of Left and Right Pedals and Surrounding Left and Right Parts
149
Disassembly of the Surrounding Bottom
150
Removal of the Surrounding Middle Part
150
Radiator Deflector Removal
150
Disassembly of the Rear Hand Rest
150
Removal of Tail Skirt and Tail Lamp
151
Removal of Rear Mud Flap
151

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