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49CC MINI ATV
QD03 /QD03K
OWNER'S MANUAL
Read and understand this entire manual before using!
NOTE: Manual illustrations are for demonstration purposes only.
Illustrations may not reflect exact appearance of actual product.
Specifications subject to change without notice.
OFF ROAD USE ONLY!!!
NEVER OPERATE THIS VEHICLE IF YOU ARE UNDER
AGE 12!!!

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  • Page 1 49CC MINI ATV QD03 /QD03K OWNER’S MANUAL Read and understand this entire manual before using! NOTE: Manual illustrations are for demonstration purposes only. Illustrations may not reflect exact appearance of actual product. Specifications subject to change without notice. OFF ROAD USE ONLY!!!
  • Page 2: Safety Warning

    NSTRODUCTION Thank you for purchasing this product. The proper care and maintenance that your vehicle requires is outlined in this manual. Following these instruction will ensure a long trouble-free operating life of this vehicle and your satisfaction with it. SAFETY WARNING This vehicle is NOT A TOY and ONLY used in closed off areas remote from public road traffic.
  • Page 3 Keep this product away from small children younger than age 12 and remember that this product is intended for use only by persons who are, at a minimum, completely comfortable and competent while operating the vehicle 135lbs ( 60kgs) Do not exceed total weight on this vehicle.
  • Page 4 ★ This vehicle should use mixture of the unleaded gasoline and the two cycle engine oil. The volume ratio is 25:1. Do not use any degraded fuel (which smells sour) or fuel of wrong mixture ratio. It will cause a poor start, insufficient output or damage the engine. ★...
  • Page 5 LOCATION OF WARNING STICKER Sticker A is located on the left front fender. Sticker B is located in the front of the fuel tank cap...
  • Page 6 Sticker C is located on the right front fender Sticker D is located on the rear right fender. Sticker E is located on the left side of engine...
  • Page 7: Pin Location

    PIN LOCATION PIN is stamp marked on an aluminum plate that is riveted on the front frame. ( see picture 4). PIN means the Product Identify Number which is unique for each unit. BEFORE YOU BEGIN Remove contents from box. Remove the foam separators that protect the components from damage during shipping.
  • Page 8 A: Nut M10 2PCS B: Spring Washer Φ10 2PCS C: Washer Φ10 2PCS D: Bush Φ22×1.8×139 1pcs (Left) Φ22×1.8×139 1pcs(Right) E:Rear wheel 2PCS F:Sleeve Φ22×1.8×10 2PCS G:Rear axle 1.Install the sleeve(F) to the rear axle (G). 2.Fix the rear wheel (E) through the axle (G). 3.Mount the bush(D),flat washer(C),spring washer (B) and nut(A) in sequence, then tighten the nut securely with 17mm open end...
  • Page 9 A: Bolt M10×90 2pcs B: Wheel suspension left and right C: Nut M10 2pcs 1. Put the front wheel suspension (B) into the front swing arm joint, align the bearing hole to the joint upper and bottom hole. 2. Mount the bolt (A) through the hole and twist the nut (C),tighten it securely with 17mm open end wrench and 8mm allen wrench.
  • Page 10 A: Bumper B: Bolt M8×16 2pcs C: Bolt M8×16 2pcs D: Nut M8 4pcs 1. Align the bottom mounting hole of bumper (A) to the frame bottom joint and mount the bolt (B), NOT tighten the bolt to keep the bumper free move.
  • Page 11 WARNING: Failing to properly adjust and tighten the bolts that affix the handlebars can cause you to lose control and crash. A: Bolt M8×50 4pcs B: Upper Clamp C: Bottom Clamp D: Steering rod bracket E: Handle bar 1. Put the bottom clamp(C) on the steering rod plate(D) with the screw hole in alignment, and place the handlebar (E) in the bottom clamp, then cover the upper...
  • Page 12: Technical Specification Sheet

    The inflating should be done while the tire is cold. Tire maintenance Tire tread depth should be checked regularly.( Shallower tread means less grip of tire). You must stop to use the vehicle if the tire is pierced, disassemble the tire and check it carefully. Tire maintenance should be done by an authorized technician.
  • Page 13: Product Description

    PRODUCT DESCRIPTION 1. front brake lever 2. rear brake lever 3. handlebar 4. seat 5. chain cover 6. mudguarder 7. front shocker 8. bumper 9. fuel tank 10. kill switch 11.throttle 12. front brake 13. engine 14. footrest 15. lock key 16.
  • Page 14 1. front brake lever 2. rear brake lever 3. handlebar 4. Battery for Electric start engine 5. chain cover 6. foot rest 7. front shocker 8. bumper 9. lock key 10.steering bar 11.seat 12. fuel tank 13. kill siwtch 14.throttle 15.
  • Page 15: Safety Reminders

    HAND DRIVE CONTROLS 1 rear brake lever 2 front brake lever 3 stop switch 4 Emergency kill switch 5 Accelerator lever SAFETY REMINDERS PRE-RIDE CHECKLIST  Loose Parts Check and secure all fasteners before every ride. Make sure steering stem clamp bolts are locked properly in place.
  • Page 16: Repair And Maintenance

     Frame, Fork and Handlebars Check for cracks or broken connections. Although broken frames are rare, it is possible for an aggressive driver to bash into a curb or wall and wreck and bend or break a frame. Get in the habit of inspecting yours regularly.
  • Page 17 ● Breaking in During the first 25 hours of operation running-in), the following precautions should be used; Avoid travel at high speeds Change speed often so that the parts will break in uniformly and in a shorter time Avoid turning the throttle more that 3/4 of the way. Warning: ·Change the crankcase oil after 500km.
  • Page 18 ● SPARK PLUG Keeping the spark plug in good condition will reduce fuel consumption and increase engine performance. To perform the check, simply slide off the electrical connection tube and unscrew the spark plug.Examine the distance between the electrodes with a feeler. This distance should be from 0.5 to 0.6 mm.
  • Page 19 ● CHECKS AFTER CLEANING After cleaning the motorcycle, it is good practice to: ·Take off the flywheel cover and remove any dirt and water. ·Apply the lubricant above articulation points A and B on the rear and front swing arm . ·Carefully clean and dry the chain-gear-position assembly and then apply grease thoroughly in order keep these parts in good condition as long as possible.
  • Page 20: Troubleshooting

    ● CAUTION!!! Always release the remaining fuel from the carburetor after use every time, follow the below steps 1. use a screwdriver to screw out the drain plug at the bottom of carburetor. 2. release the remaining fuel. 3. use a screwdriver to tighten the drain plug securely.
  • Page 21 CIRCUIT DIAGRAM for electric start model...
  • Page 22 Please read the owner’s manual before riding. Never operate this vehicle if you are under age 12. Never use the vehicle on public road. OFF ROAD use only. Never ride with a passenger Always use an approved helmet and protective gear NEVER use with drugs or alcohol Cold tire pressure.

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Qd03

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