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DEF/EXHAUST SKID PLATE
2020-2023 JEEP WRANGLER JL DIESEL
SPJL-05D
TOOLS
REQUIRED
- 13mm, 16mm Sockets
- Trim Clip Tool
- 4mm, 6mm Allen Bit
WARNINGS/CAUTIONS BEFORE STARTING INSTALLATION
Before you install this kit —
instructions, warnings, cautions, and notes contained in
this installation instruction guide. Consult your vehicle
owner's manual for proper disconnection of electrical and
lifting of vehicle if required for installation of this product.
This install may require some technical skills and
knowledge of basic mechanical work. If you do not feel that
you are capable of performing this install please take this
product to a trained professional.
After reading this guide please contact us with any
questions or concerns before installing product.
Customer Service: 855-680-9595
DV8 Offroad is not responsible for any bodily injury or harm to you
or your vehicle as a result of an improper install.
6400 SYCAMORE CANYON BLVD.
RIVERSIDE, CALIFORNIA 92507
855-680-9595
WWW.DV8OFFROAD.COM
SKILL
LEVEL
- Novice/Intermediate
- 1 (you) to 2 persons
Little skill level required. You can
install it by yourself, but additional
help will be useful.
Read and understand all
PRODUCT
INSTALLATION
TIME
- 2.5 Hours
Time to install this should only
take about two and a half hours.
Proper installation of this kit required knowledge of the factory
recommended procedures for removal and installation of original
equipment components. We recommend that the factory shop manual
and any special tools needed to service your vehicle be on hand during
the installation. Installation of this kit without proper knowledge of the
factory recommended procedures may affect the performance of these
components and the safety of the vehicle
• Always wear eye protection when operating power tools
Inspect all contents of this package to make sure product is not damaged
and all installation hardware has been included. If parts are missing from
kit, please be prepared to provide the following information
1. Name of purchase location
2. Bar Code on side of box
3. Date above bar code
4. Date inside box cover
NEED HELP?
MANUAL
REQUIRED
855-680-9595
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Related Manuals for DVB SPJL-05D
Summary of Contents for DVB SPJL-05D
- Page 1 6400 SYCAMORE CANYON BLVD. PRODUCT INSTALLATION MANUAL RIVERSIDE, CALIFORNIA 92507 855-680-9595 WWW.DV8OFFROAD.COM DEF/EXHAUST SKID PLATE 2020-2023 JEEP WRANGLER JL DIESEL SPJL-05D TOOLS REQUIRED SKILL LEVEL TIME REQUIRED - 13mm, 16mm Sockets - Novice/Intermediate - 2.5 Hours - Trim Clip Tool...
- Page 2 INSTALLATION MANUAL Begin by unpacking all items and inspecting for missing pieces or damage. If you have any concerns, please contact the company the product was purchased from. Extra hardware may be included with the product. HARDWARE INCLUDED (12) M8x35 Hex (5) M6 Split Washers (12) M8 Lock Washers (12) M8 Split Washers...
- Page 3 INSTALLATION MANUAL STEP 2 | Release the trailer wiring harness from the plug by pressing the release tab and pulling. Use a trim clip tool if necessary. Once disconnected, use a trim clip tool to remove the clip securing the wiring harness to the vehicle.
- Page 4 INSTALLATION MANUAL STEP 4 | Place a support under the DEF tank/assembly to prepare for removal of the final support brace. NEED HELP? 855-680-9595...
- Page 5 INSTALLATION MANUAL STEP 5 | Use a 13mm socket to remove the bolts securing the support brace. They are located near the wheel well on both sides of the vehicle and along the bottom length of the brace. NEED HELP? 855-680-9595...
- Page 6 INSTALLATION MANUAL STEP 6 | Use a 13mm socket to remove the four bolts securing the second skid plate located in the corners closest to the axle, and above the lip on the side closest to the bumper. Once the bolts are removed, have someone support the DEF tank while you remove the skid plate.
- Page 7 INSTALLATION MANUAL STEP 7 | Install the DV8 support brace using the factory hardware with a 13mm socket. Once the brace is secure, remove the support from the DEF tank. STEP 8 | Remove any foam pieces left from the skid plate. NEED HELP? 855-680-9595...
- Page 8 INSTALLATION MANUAL STEP 9 | Flip the exhaust hangar from its factory position (should be facing the opposite direction from factory) and secure using the factory nuts with a 13mm socket. Use WD-40 if necessary to help slide the hangar in and out. NEED HELP? 855-680-9595...
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Page 9: Installation
INSTALLATION MANUAL STEP 10 | Place the driver side support up to the hitch and loosely secure it using the factory hardware with a 13mm socket. Then install the factory hardware from the trailer plug harness loosely securing the driver side support bracket to the hitch. Once all factory hardware is loosely installed, finish securing the hardware for the support bracket securing it to the... - Page 10 INSTALLATION MANUAL STEP 12 | Use a trim clip tool or scissors to remove the clip securing the trailer wiring harness to the rest of the bumper wiring harness. This will create “extra length” for the wires to clear the skid plate after installation. NEED HELP? 855-680-9595...
- Page 11 INSTALLATION MANUAL STEP 13 | Lift the skid plate to the support brackets and loosely secure it to the three support brackets using the provided M12 hardware with a 6mm allen bit. Take care that the trailer plug wiring harness is not pinched by the skid plate during installation.
- Page 12 INSTALLATION MANUAL STEP 14 | Install the exhaust pipe cover bracket and secure using the provided M6 hardware with a 4mm allen bit. Note: If the exhaust cover makes contact with the tail pipe, loosen all allen head bolts holding the skid plate on and move the skid plate towards the driver side of the vehicle allowing for more room.
- Page 13 INSTALLATION MANUAL STEP 15 | Install the wiring harness to the trailer plug and loosely secure by removing and re-installing the factory hardware. Secure with a 16mm socket. STEP 16 | Double check fitment and all hardware is secure. NEED HELP? 855-680-9595...
- Page 14 INSTALLATION MANUAL STEP 17 | Congrats! You are finished with the install of the 2020+ Jeep Wrangler JL Diesel DEF/Exhaust Skid Plate. NEED HELP? 855-680-9595...
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