Teledyne Spyglass SG50 F IR3-V User Manual

Flame detector
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User Manual
S
IR3-V
PYGLASS
Flame Detector
SG50FIR3V-EN Revision 1.0

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Summary of Contents for Teledyne Spyglass SG50 F IR3-V

  • Page 1 User Manual IR3-V PYGLASS Flame Detector SG50FIR3V-EN Revision 1.0...
  • Page 2 User manuals in other languages are available on Website https://teledynegasandflamedetection.com Copyright  February 2023 by Teledyne gas and flame detection All rights reserved. No reproduction of all or part of this document, in any form, is permitted without the written consent of Teledyne gas and flame detection All of the information that is provided in this document is accurate to the best of our knowledge.
  • Page 3 • No business, person or legal entity may assume responsibility on behalf of Teledyne gas and flame detection, even though they may be involved in the sale of Teledyne gas and flame detection products.
  • Page 4 Spyglass IR3-V Flame detector USER MANUAL Important Information • The modification of the material and the use of parts of an unspecified origin shall entail the cancellation of any form of warranty. • The use of the unit has been projected for the applications specified in the technical characteristics.
  • Page 5: Table Of Contents

    Spyglass IR3-V Flame detector USER MANUAL Table of contents General Information ............... 1 User Manual ......................1 Symbols used ....................... 1 Introduction ..................3 Key Features ......................3 Model Number Description ................4 Internal tests ......................4 Product Overview ..................... 5 Accessories ......................
  • Page 6 Spyglass IR3-V Flame detector USER MANUAL Enable Pre-Alarm 0-20mA ................25 Enable dirty window warning 0-20mA ............25 Auxiliary Relay ...................... 25 Window Heater ....................25 Video Settings ..................... 25 4.10 Modbus Address ....................26 4.11 Manual BIT – Alarm Output Test (Full loop test) ........26 Operation ..................
  • Page 7 Spyglass IR3-V Flame detector USER MANUAL 12 Ordering Information ..............51 13 Appendix A ..................53 SG50FIR3V-EN Revision 1.0...
  • Page 8 Spyglass IR3-V Flame detector USER MANUAL List of Figures Figure 1 : Front view of the Spyglass SG50-F-IR3-V ............. 5 Figure 2 : Rear view of the Spyglass SG50-F-IR3-V .............. 5 Figure 3 : Tilt Mount ......................... 6 Figure 4 : Weather Cover ......................6 Figure 5 : Pole Mount ........................
  • Page 9: General Information

    The information, technical data, and diagrams contained in this manual are based on the information that is available at a given time. In case of doubt, contact Teledyne gas and flame detection for additional information. The aim of this manual is to supply simple and accurate information to the user. Teledyne gas and flame detection cannot be held liable for any misinterpretations in the reading of this manual.
  • Page 10 Spyglass IR3-V Flame detector USER MANUAL Icon Significance This symbol indicates: Earth ground connection. This symbol denotes: Protective earth terminal. A cable of the adequate diameter must be connected to ground and to the terminal having this symbol. This symbol denotes: Attention! In the present mode of use, failure to adhere to the instructions preceded by this symbol can result in a risk of electric shock and/or death.
  • Page 11: Introduction

    Spyglass IR3-V Flame detector USER MANUAL 2 Introduction The Spyglass IR3-V flame detector will detect fires and explosions extremely quickly allowing preventative action to be initiated rapidly to help minimize the consequences! • Detection within 40 milliseconds of fireballs or explosions •...
  • Page 12: Model Number Description

    Spyglass IR3-V Flame detector USER MANUAL • Built-in-Test (BIT) - Automatic (and manual) self-test of window cleanliness and the overall operation of the detector. • Window heater to avoid condensation and icing. • Tilt mounting bracket for accurate detector positioning. 2.2 Model Number Description Model No are defined as follows: SG50 - F - IR3 - F - V - A S X X...
  • Page 13: Product Overview

    Spyglass IR3-V Flame detector USER MANUAL 2.4 Product Overview Figure 1 : Front view of the Spyglass SG50-F-IR3-V Figure 2 : Rear view of the Spyglass SG50-F-IR3-V SG50FIR3V-EN Revision 1.0...
  • Page 14: Accessories

    Spyglass IR3-V Flame detector USER MANUAL 2.5 Accessories 2.5.1 Mounting Bracket The detector should be mounted using the stainless-steel tilt mount part number SP-F-TILTMOUNT-SS2. This allows the detector to be securely attached to a wall, pole or other solid surface using appropriate fixings. See section 3.5 and 3.6 for further details.
  • Page 15: Figure 5 : Pole Mount

    Spyglass IR3-V Flame detector USER MANUAL 2.5.3 Pole mount The pole mount enables the detectors to be installed with its tilt mount brackets. The pole mount kit we supply are suitable for 2-inch or 3- inch poles. Part number Standard with RGB camera SP-F-POLEMOUNT-23. Figure 5 : Pole Mount 2.5.4 Air shield...
  • Page 16: Figure 7 : Flame Simulator Kit

    Spyglass IR3-V Flame detector USER MANUAL 2.5.5 Flame Simulator The Spyglass IR3-V may be tested using the SP-F- SIM-IR3. The Spyglass flame simulator family provides a fast and convenient means of periodically testing the detector and control system end-to-end. Maintenance costs can be reduced as the detectors can be tested in situ without needing a hot work permit.
  • Page 17: Installation

    Spyglass IR3-V Flame detector USER MANUAL 3 Installation This chapter does not attempt to cover all of the standard practices and codes of installation. Rather, it emphasizes specific points of consideration and provides some general rules for qualified personnel. You must always observe special safety precautions. 3.1 General Considerations This section includes important information •...
  • Page 18: Figure 9 : - Horizontal Field Of View

    Spyglass IR3-V Flame detector USER MANUAL Figure 9 : - Horizontal field of view Figure 10 : Vertical field of view Environment • Environmental conditions including but not limited to dust, snow or rain can reduce the detectors sensitivity and require additional consideration. SG50FIR3V-EN Revision 1.0...
  • Page 19: Preparations For Installation

    Spyglass IR3-V Flame detector USER MANUAL Hot Work • Arc welding should not be performed within 12 ft. (3.5m) of the detector. It is recommended that the system be inhibited during welding operations in situations where the possibility of a false alarm cannot be tolerated.
  • Page 20: Required Tools

    Spyglass IR3-V Flame detector USER MANUAL 3.3 Required Tools The detector can be installed using the following tools: Tool Function Hex. KEY 6 mm Vertical alignment Hex. KEY 10 mm Horizontal alignment Wrench 13 mm Mounting the detector Flat Screwdriver 6 mm Ground screw connection Flat screwdriver 3.5mm Terminal connection...
  • Page 21: Mounting The Tilt Mount

    Spyglass IR3-V Flame detector USER MANUAL • The equipment is not intended to be repaired by the user. Repair of this equipment shall be carried out by the manufacturer in accordance with the applicable code of practice. • The flame paths are not intended for repair. Contact the manufacturer if the flame paths are damaged.
  • Page 22: Mounting The Detector

    Spyglass IR3-V Flame detector USER MANUAL 3.6 Mounting the detector Use the following steps to connect the detector to the tilt mount, referring to Figure 13 a) Place the detector, with its cable/conduit entries pointing down, on the holding plate of the tilt mount (item 2, Figure 13).
  • Page 23: Electrical Wiring

    Spyglass IR3-V Flame detector USER MANUAL 3.7 Electrical Wiring • The sensor module in the front half of the detector contains no serviceable components and should never be opened. Opening will invalidate the warranty of the detector. The terminal compartment at the back is the only part of the housing that should be opened by the user.
  • Page 24: Table 1: Terminal Connections

    Spyglass IR3-V Flame detector USER MANUAL Table 1: Terminal Connections Pin # Function Description Ground Ground (earth) Connected to a screw on the housing exterior. 24 VDC (+) Power supply (18-32 VDC) 24 VDC (-) Power supply return (0V) 0-20mA+ (In) This output is used for analog 0-20 mA current output 0-20mA- (out) Fault Relay...
  • Page 25: Current Output (0-20Ma) Wiring

    Spyglass IR3-V Flame detector USER MANUAL 3.8 Current Output (0-20mA) Wiring The detector’s 0-20mA current output can act as both a source or a sink transmitter and can be 3-wire or 4-wire connected. The following drawing shows how to wire the detector to act as a current source isolated transmitter (4-wire connection): Figure 15 : Source 4-Wire scheme The following drawing shows how to wire the detector to act as a current sink isolated transmitter (4-wire...
  • Page 26: Wire Relay Connection

    Spyglass IR3-V Flame detector USER MANUAL The following drawing shows how to wire the detector to act as a current source non-isolated transmitter (3-wire connection): Figure 17 : Source 3-Wire scheme Note: Link between 3 and 11 to be wired on site The following drawing shows how to wire the detector to act as a current sink non-isolated transmitter (3- wire connection): Figure 18 : Sink 3-Wire scheme...
  • Page 27: Rs-485 Communication Network

    Spyglass IR3-V Flame detector USER MANUAL In fault condition, the fault relay will open the contact. The control panel will see an open loop and will report a fault. In alarm condition, the alarm relay will close the contact and short the loop. With this configuration, the panel does know which detector in the loop caused the alarm or fault.
  • Page 28: Cabling Recommendations

    Spyglass IR3-V Flame detector USER MANUAL 3.11 Cabling Recommendations The cable used should be appropriate for the hazardous area classification and meet local, national and company regulations. In order to comply with EMC regulations, the cable must be shielded, and the detector grounded. The use of industrial grade, suitably armored field cable is recommended).
  • Page 29 Spyglass IR3-V Flame detector USER MANUAL 3.12.3 Interference and noise • Electrical equipment connected to the system should comply with applicable national or international EMC standards. • Ideally, the 24 V supply reaching units should be free from large transients, fluctuations or high frequency noise.
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  • Page 31: Configuration Options

    “communicator” software. For details of how to download the software please contact technical support via email at oldhamsimtronics-support@Teledyne.com or detcon-service@Teledyne.com. These configuration options are listed in the following table along with their factory default values. Table 2 : Detector Configuration Options...
  • Page 32: Sensitivity

    Spyglass IR3-V Flame detector USER MANUAL 4.1 Sensitivity The detector can be configured to one of four sensitivity levels: low, medium, high and extreme. The following table lists for each sensitivity setting the maximum distance, in which a standard fire would be reliably detected.
  • Page 33: Enable Pre-Alarm 0-20Ma

    Spyglass IR3-V Flame detector USER MANUAL 4.5 Enable Pre-Alarm 0-20mA If the Pre-Alarm is enabled and Alarm Delay is greater than 0, The detector 0-20mA output will be 16mA and the red LED will blink in case of a fire condition. 4.6 Enable dirty window warning 0-20mA If enabled, this feature assists predictive maintenance by indicating an alert when the BIT signal is reduced by 75% of the value needed to trigger a BIT fault failure.
  • Page 34: Modbus Address

    Spyglass IR3-V Flame detector USER MANUAL 4.10 Modbus Address The detector can communicate with the communicator software using a Modbus RTU compatible protocol on RS-485. This protocol allows for a network of detectors to be connected, each with a unique Modbus address.
  • Page 35: Operation

    Spyglass IR3-V Flame detector USER MANUAL 5 Operation The Spyglass IR3-V is a triple-IR flame detector that includes a built-in high-definition video camera module. The video module automatically records video of alarm events and can provide live video of the detection zone to a screen in the control room.
  • Page 36: Output Signals

    Spyglass IR3-V Flame detector USER MANUAL 5.1 Output Signals The detector has the following output signals: • Current output (0–20mA) with HART ® 7 • Relays (Fault, Auxiliary and Alarm) • Modbus RS-485 • Tri-color status LED Table 4 : Output Signal State Output 0 –...
  • Page 37: Testing

    Spyglass IR3-V Flame detector USER MANUAL 5.2 Testing The detector has a Built-In-Test (BIT) capability to ensure proper operation and to indicate when the windows are dirty. The BIT process runs automatically at startup and periodically during the operation of the detector. The BIT can also be initiated manually by connecting the “Manual BIT” terminal and the “24 VDC (-) “terminal for one second (see Table 1) or by using the communicator software (connected through RS-485).
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  • Page 39: Maintenance

    Spyglass IR3-V Flame detector USER MANUAL 6 Maintenance After powering up, the detector should work maintenance free. Regular checks should be in the form of a physical inspection and to periodically ensure the optical surfaces are clean (windows and reflective mirror).
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  • Page 41: Troubleshooting

    Spyglass IR3-V Flame detector USER MANUAL 7 Troubleshooting Use the table below to help troubleshoot any detector operational issues. Table 5: Common Troubleshooting Suggestions Detector Status Possible Cause Corrective Action LEDs Off No power to the unit • Check that the power is connected to the detector. Fault Relay is open •...
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  • Page 43: Servicing

    The detector contains no user serviceable parts. In the event the detector has been damaged or is deemed to not be working properly, it should be returned to the manufacturer for repair. For technical assistance and to request a returns authorization number contact technical support via email at oldhamsimtronics-support@Teledyne.com or detcon-service@Teledyne.com. SG50FIR3V-EN Revision 1.0...
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  • Page 45: Communicator Software

    For details of how to download the software and be sent a copy of the manual please contact technical support via email oldhamsimtronics-support@Teledyne.com or detcon-support@Teledyne.com. SG50FIR3V-EN Revision 1.0...
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  • Page 47: Specifications

    Spyglass IR3-V Flame detector USER MANUAL 10 Specifications 10.1 Fire Detection • Detection time and distance: 40ms - for fast fire burst or explosion 1.5s - for 1ft (0.1m ) N-heptane pan fire at 100 ft (30m) 4s - for 1ft (0.1m ) N-heptane pan fire at 230 ft (70m) •...
  • Page 48: Outputs

    Spyglass IR3-V Flame detector USER MANUAL 10.4 Outputs • Relays: Volt-free contacts rated 2A at 30 VDC Alarm: Normally open Auxiliary: Normally open Fault : Closed when energized 0-20mA (stepped) current output: 3 wire and 4 wire configurations (sink and source). HART® 7. •...
  • Page 49: Mechanical Specifications

    Spyglass IR3-V Flame detector USER MANUAL 10.5 Mechanical Specifications • Size: 7.87 x 5.12× 5.12″ (200×130×130mm) • Weight: Detector (Stainless Steel 316): 9.8 lbs. (4.4 kg) Tilt mount (Stainless steel 316): 5.4 lbs. (2.4 kg) 10.6 Environmental Specifications Temperature Range: •...
  • Page 50: Product Labeling

    Spyglass IR3-V Flame detector USER MANUAL 10.7 Product Labeling 10.7.1 Ex db SG50FIR3V-EN Revision 1.0...
  • Page 51 Spyglass IR3-V Flame detector USER MANUAL 10.7.2 Ex db eb SG50FIR3V-EN Revision 1.0...
  • Page 52 Spyglass IR3-V Flame detector USER MANUAL 10.7.3 Warning Label SG50FIR3V-EN Revision 1.0...
  • Page 53: Approvals

    Spyglass IR3-V Flame detector USER MANUAL 10.8 Approvals Note: All items are designed and tested to meet the relevant requirements. Explosion proof: • o ATEX: II 2 G D Ex db IIC T5 Gb or Ex db eb IIC T5 Gb and Ex tb IIIC T95°C Db -55°C<Ta<75°C Ex db IIC T4 Gb or Ex db eb IIC T4 Gb and Ex tb IIIC T105°C Db -55°C<Ta<85°C o UKCA: Ex db IIC T5 Gb or Ex db eb IIC T5 Gb and Ex tb IIIC T95°C Db -50°C<Ta<75°C...
  • Page 54: Electromagnetic Compatibility

    Spyglass IR3-V Flame detector USER MANUAL 10.9 Electromagnetic Compatibility The detector fully complies with EMC directive 2014/30/EU and protected against interference caused by RFI and EMI. The cables to the detector must be shielded and the detector must be grounded in order to comply to the EMC directive.
  • Page 55: Performance

    Spyglass IR3-V Flame detector USER MANUAL 11 Performance The following tables show test results of detection distances and times for different fire scenarios. Each table lists results for a different sensitivity setting. For liquid fires the size of fire refers to the size of the pan, filled with the fuel.
  • Page 56: Table 8: Ir3-V Sensitivity (High)

    Spyglass IR3-V Flame detector USER MANUAL High Sensitivity Table 8: IR3-V Sensitivity (High) Fuel Size Distance ft (m) Average Response Time (Seconds) N-Heptane 1 x 1 ft 197 (60) 32” plume 148 (45) 1 x 1 ft 148 (45) Methanol 1 x 1 ft 125 (38) Medium Sensitivity...
  • Page 57: Table 8: Ir3-V Sensitivity (Very Low)

    Spyglass IR3-V Flame detector USER MANUAL 1 x 1 ft 39 (12) Methanol 1 x 1 ft 39 (12) Very low Sensitivity Table 11: IR3-V Sensitivity (Very low) Fuel Size Distance ft (m) Average Response Time (Seconds) N-Heptane 1 x 1 ft 25 (7.5) Gasoline 1 x 1 ft...
  • Page 58: False Alarm Immunity

    Spyglass IR3-V Flame detector USER MANUAL 11.2 False Alarm Immunity The following table shows test results of false alarm immunity for detectors configured to “Extreme” sensitivity. For each radiation source a distance is listed. This is the minimum tested distance, from which the detectors did not alarm when exposed to the radiation source (either modulated or non- modulated).
  • Page 59: Table 15: Ordering Information

    Spyglass IR3-V Flame detector USER MANUAL 12 Ordering Information Table 13: Ordering Information Part Number Description Flame Detector Spyglass IR3-HD, ATEX, FMus, FMc and IECEx certified, 316SS, M25 SG50-F-IR3-V-AS11 entries with RGB camera Spyglass IR3-HD, ATEX, FMus, FMc and IECEx certified, 316SS, 3/4”NPT SG50-F-IR3-V-AS21 entries with RGB camera SG50-F-IR3-V-AS12...
  • Page 60 Spyglass IR3-V Flame detector USER MANUAL SP-F-SIM-BATT Replacement Battery Flame Detector Accessories SP-F-WEATHERCOVER-2 Weather Cover, Stainless Steel SP-F-POLEMOUNT-23 Pole Mounting Adaptor, Stainless Steel, of 2- and 3-inch pipes SP-F-AIRSHIELD-2 Air Shield Communications RS485 to USB Converter (for connection of detector RS485 output to SP-F-USB-RS485 PC/Laptop for use with Communicator Software) SG50FIR3V-EN...
  • Page 61 Spyglass IR3-V Flame detector USER MANUAL 13 Appendix A HART 7 Communications Highway Addressable Remote Transducer (HART®) establishes digital data communication over 4- 20mA Current Loop cables. The HART protocol uses FSK modulation signals superimpose at low level on top of the 4-20mA current. The HART implementation on the Spyglass IR3-V Flame Detector allows the Control Unit to monitor the status of the detector, settings of User Configuration and initiate field diagnostics.
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  • Page 64 Cypress, TX 77429 62027 Arras cedex Ruiping Road, Xuhui District, France Shanghai, China Tel.: +1-713-559-9200 Tel.: +33 (0) 3 21 60 80 80 TGFD_APAC@Teledyne.com www.teledynegasandflamedetection.com © 2023 Teledyne gas and flame detection. All right reserved. SG50FIR3V-EN Revision 1.0 /February 2023...

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