Elsist POLARIS 60 Instruction Manual
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Elsist POLARIS 60 Instruction Manual

3phase 60-350kva
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Electrical System for Continuity

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  • Page 1 Electrical System for Continuity...

  • Page 2: Table Of Contents

    POLARIS 60●80●100●120●160●180●200●250●300●320●350 TRIPHASE-TRIPHASE Contents 1．Safety ............................... 3 1.1 Safety notes ..........................3 1.2 Symbols used in this guide ....................... 3 2．Main Features ..........................3 2.1 Summarization .......................... 3 2.2 Functions and Features ......................3 3．Installation ............................4 3.1 Unpack checking ........................4 3.2 Cabinet Outlook ........................

  • Page 3: 1．Safety

    POLARIS 60●80●100●120●160●180●200●250●300●320●350 TRIPHASE-TRIPHASE 1. SAFETY Important safety instructions - Save these instructions There exists dangerous voltage and high temperature inside the UPS. During the installation, operation and maintenance, please abide the local safety instructions and relative laws, otherwise it will result in personnel injury or equipment damage.

  • Page 4: 3．Installation

    POLARIS 60●80●100●120●160●180●200●250●300●320●350 TRIPHASE-TRIPHASE ◆ Charging Current is configurable Via setting tool, the user may set the capacity of the batteries as well as reasonable charging current as well as maximum charging current. Constant voltage mode, constant current mode or floating mode can be switched automatically and smoothly.

  • Page 5: Cabinet Outlook

    POLARIS 60●80●100●120●160●180●200●250●300●320●350 TRIPHASE-TRIPHASE 3.2 Cabinet Outlook POLARIS 60-120KVA: Frontal view Side view Rear view Rev. 01 – 25 January 2023...
  • Page 6 POLARIS 60●80●100●120●160●180●200●250●300●320●350 TRIPHASE-TRIPHASE (1) Pannello LCD (2) Parallel port 1 (3) Parallel port 2 (4) Temperature sensor port (for NTC) (5) RS485 port (6) RS485 port (7) USB port (8) RS232 port (9) LBS port (10) BAT_SW (11) Optional port (FEEDBACK o battery breaker...
  • Page 7 POLARIS 60●80●100●120●160●180●200●250●300●320●350 TRIPHASE-TRIPHASE TFT color display panel Parallel port 1 Parallel port 2 REPO connector RS485 port LBS port RS232 port Power Switch EPO switch Bypass switch (reserve) Input switch Intelligent Slot 1 (SNMP card/ Relay card) Optocoupler contact USB port...

  • Page 8: Display Control Panel

    POLARIS 60●80●100●120●160●180●200●250●300●320●350 TRIPHASE-TRIPHASE 3.3 Display control panel 1) LED (from top to bottom: alarm / bypass / battery / inverter”) 2) TFT color display 3) Scroll button  4) Off button (OFF) 5) On button (ON) 3.4 Installation notes Note: Consider for the convenience of operation and maintenance, the space in front and back of the cabinet should be left at least 100cm and 80cm respectively when installing the cabinet.

  • Page 9: External Protective Devices

    POLARIS 60●80●100●120●160●180●200●250●300●320●350 TRIPHASE-TRIPHASE 3.5 External Protective Devices For safety reasons, it is necessary to install, external circuit breaker at the input A.C. supply and the battery. This chapter provides guidelines for qualified installers that must have the knowledge of local wiring practices for the equipment to be installed.

  • Page 10: Power Cable Connect

    POLARIS 60●80●100●120●160●180●200●250●300●320●350 TRIPHASE-TRIPHASE UPS - TABLE BREAKERS UPS MODEL 60-80-100-120-160-180-200-250-300-320-350KVA INPUT breaker 3P 125A/400Vac OUTPUT breaker 3P 125A/400Vac BY-PASS breaker 3P 125A/400Vac BY-PASS maintenance 3P 125A/400Vac breaker 4x 63A/500Vdc Internal Battery Fuse 4x 100A/500Vdc 3.7 Power cable connect Once the equipment has been finally positioned and secured, connect the power cables as described in the following procedure.
  • Page 11 POLARIS 60●80●100●120●160●180●200●250●300●320●350 TRIPHASE-TRIPHASE 3.7.2 Dual Input connection 60-120KVA INPUT Main Input Line OUTPUT Bypass Secondary Input Line/Bypass Vout-L1: Output Phase (L1) (optional) Vin-L1: Primary Input Phase (L1) Vout -L2: Output Phase (L2) Vin-L2: Primary Input Phase (L2) Vout -L3: Output Phase (L3)
  • Page 12 POLARIS 60●80●100●120●160●180●200●250●300●320●350 TRIPHASE-TRIPHASE Primary Input Phase (L1) = Output Phase (L1) INPUT-L1 OUTPUT-L1 Primary Input Phase (L2) = Output Phase (L2) INPUT-L2 OUTPUT-L2 Primary Input Phase (L3) = Output Phase (L3) INPUT-L3 OUTPUT-L3 Input Neutral for primary and secondary = Output Neutral...

  • Page 13: Battery Connection

    POLARIS 60●80●100●120●160●180●200●250●300●320●350 TRIPHASE-TRIPHASE WARNING! If the load equipment is not ready to accept power on the arrival of the commissioning engineer then ensure that the system output cables are safely isolated at their ends. Connect the safety earth and any necessary bonding earth cables to the copper earth screw located on the floor of the equipment below the power connections.

  • Page 14: Ups Parallel Installation

    POLARIS 60●80●100●120●160●180●200●250●300●320●350 TRIPHASE-TRIPHASE 3.9 UPS parallel Installation The following sections introduce the installation procedures specified to the parallel system. 3.9.1 Cabinet installation Connect all the UPS needed to be put into parallel system as below picture. Make sure each UPS input breaker is in “off” position and there is no any output from each UPS connected.

  • Page 15: Computer Access (Cd Muser4000)

    POLARIS 60●80●100●120●160●180●200●250●300●320●350 TRIPHASE-TRIPHASE 3.10 Computer access (CD MUSER 4000) ◆ One end of a USB cable connect to the computer, the other end connect to the USB port on the UPS. ◆ Open the software Muser4000, click “system” button. ◆ A window of “Software Parameter Setting” comes out as below, COM choose according to the UPS, baud rate choose 9600, protocol choose “HIP”, then save this setting.

  • Page 16: 4．Operation

    POLARIS 60●80●100●120●160●180●200●250●300●320●350 TRIPHASE-TRIPHASE ◆ Click the button “Append”, then the connection between UPS & computer is accomplished. CAUTION! When the UPS works on inverter, if you want to use PC to set the output voltage and frequency, you must shut down the inverter first.
  • Page 17 POLARIS 60●80●100●120●160●180●200●250●300●320●350 TRIPHASE-TRIPHASE Bypass mode If the inverter is out of order, or if overload occurs, the static transfer switch will be activated to transfer the load from the inverter supply to bypass supply without interruption to the critical load. In the event that the inverter output is not synchronized with the bypass AC source, the static switch will perform a transfer of the load from the inverter to the bypass with power interruption to the critical AC load.

  • Page 18: Turn On/Off Ups

    POLARIS 60●80●100●120●160●180●200●250●300●320●350 TRIPHASE-TRIPHASE 4.2 Turn on/off UPS 4.2.1 Start procedure with Main present CAUTION! Make sure grounding is properly done and the correct connection of the phases. CAUTION! Check to see if the load is safely connected with the output of the UPS. If the load is not ready to receive power from the UPS, make sure that it is safely isolated from the UPS output terminals ◆...
  • Page 19 POLARIS 60●80●100●120●160●180●200●250●300●320●350 TRIPHASE-TRIPHASE Switch to normal operation (from manual bypass) CAUTION! Never attempt to switch the UPS back to normal operation until you have verified that there are no internal UPS faults. ◆ Switch ON the OUTPUT breaker. ◆ Switch ON the MAINS breaker.
  • Page 20 POLARIS 60●80●100●120●160●180●200●250●300●320●350 TRIPHASE-TRIPHASE 4.2.5 Shutdown procedure CAUTION! This procedure should be followed to completely shutdown the UPS and the LOAD. After all power switches isolators and circuit breakers are opened, there will be no output. ◆ Push OFF button (4) on the front panel for a few sec. the green inverter LED turn off and the yellow Bypass LED turn on.
  • Page 21 POLARIS 60●80●100●120●160●180●200●250●300●320●350 TRIPHASE-TRIPHASE ◆ At the window of “Data Set”, click “Work Mode”, choose “Parallel” for the value, then click “Set” as shown in below picture. If the UPS sounds a “beep”, that means the setting is correct. ◆ At the window of “Data Set”, click “Ups ID”, write a value for the parallel UPS ID at the right side, such as “1”, then click “Set”...

  • Page 22: The Tft Color Display

    POLARIS 60●80●100●120●160●180●200●250●300●320●350 TRIPHASE-TRIPHASE 4.3 The TFT color Display 1) LED indicator 2) TFT color display 3) Scroll button () next item 4) OFF button 5) ON button Overview of the operating panel of the UPS Introduction CAUTION! The display provides more functions than those described in this manual.
  • Page 23 POLARIS 60●80●100●120●160●180●200●250●300●320●350 TRIPHASE-TRIPHASE 5 - Battery Data Display 6 - Load Data Display 7 - Inside Data Display 8 - Info Display 9 - Setting-User Display 10 - Record Display* Rev. 01 – 25 January 2023...
  • Page 24 POLARIS 60●80●100●120●160●180●200●250●300●320●350 TRIPHASE-TRIPHASE (Manual Battery Test) FROM UPS TFT DISPLAY: Enter in “9 - Setting-User display” select between the choices in the “Test Now” Menu. = No Test = Test for 10s 10min = Test for 10Min = Test until End Of Discharge WITH SOFTWARE MUSER4000: After setting “Test Time”...

  • Page 25: Parameters Display & Setting

    POLARIS 60●80●100●120●160●180●200●250●300●320●350 TRIPHASE-TRIPHASE 11 - Event Record Display 12 - Fault Record Display (Max 2000 records of alarm can be available) N.b.: Is possible to reset completely all the records of the events choosing “DELETE”. Only Authorized technicians that have the password can do this operation.
  • Page 26 POLARIS 60●80●100●120●160●180●200●250●300●320●350 TRIPHASE-TRIPHASE (Automatic Battery Test) For setup the ABT function is necessary have a password to enter in the setting system menu. The choices are: for Test Type: = No Test = Test for 10s 10min = Test for 10Min...

  • Page 27: Parallel System Commissioning

    POLARIS 60●80●100●120●160●180●200●250●300●320●350 TRIPHASE-TRIPHASE 4.5 Parallel system commissioning Parallel system should be commissioning when the stand-alone are all intact. Take 4 units in parallel for example. 1) Confirm the input/output wires connection and input phase sequence are correct; switch off the battery breaker, and measure the +/- bat voltage of all battery group are normal.

  • Page 28: Optional Cards

    POLARIS 60●80●100●120●160●180●200●250●300●320●350 TRIPHASE-TRIPHASE Display messages - Operating status and mode UPS STATUS FAULT BYPASS BATTERY INVERTER Starting Standby mode No Output Bypass mode Online mode Battery mode Battery self-diagnosis Inverter starting up ECO mode EPO mode Manual Bypass Mode Fault Mode ATTENTION: “X”...

  • Page 29: Appendix 1 Technical Specifications

    POLARIS 60●80●100●120●160●180●200●250●300●320●350 TRIPHASE-TRIPHASE APPENDIX 1: TECHNICAL SPECIFICATIONS POLARIS POLARIS POLARIS POLARIS POLARIS POLARIS MODEL Power (KVA/KW) 60/60 80/80 100/100 120/120 160/160 180/180 Phase 3 Phase + Neutral + Ground 380/400/415Vac Rated Voltage Voltage Range 138~485Vac 208~478Vac 138~485Vac 208~478Vac Frequency Range 45-55Hz at 50Hz / 56-66Hz at 60Hz (auto sensing) ≥0.99...
  • Page 30 POLARIS 60●80●100●120●160●180●200●250●300●320●350 TRIPHASE-TRIPHASE POLARIS POLARIS POLARIS POLARIS POLARIS POLARIS MODEL Load ≤ 110%: last 60min, ≤ 125%: last 10min, ≤ 150%: last 1min, ≥ 150% change to Overload bypass immediately Line Failure, Battery Low, Overload, System Fault etc. Alarms Audible & Visual Status LED &...
  • Page 31 POLARIS 60●80●100●120●160●180●200●250●300●320●350 TRIPHASE-TRIPHASE POLARIS POLARIS POLARIS POLARIS POLARIS MODEL Power (KVA/KW) 200/200 250/250 300/300 320/320 350/350 Phase 3 Phase + Neutral + Ground Rated Voltage 380/400/415Vac Voltage Range 208~478Vac Frequency Range 45-55Hz at 50Hz / 56-66Hz at 60Hz (auto sensing) ≥0.99...
  • Page 32 POLARIS 60●80●100●120●160●180●200●250●300●320●350 TRIPHASE-TRIPHASE POLARIS POLARIS POLARIS POLARIS POLARIS MODEL Load ≤ 110%: last 60min, ≤ 125%: last 10min, ≤ 150%: last 1min, ≥ 150% change to Overload bypass immediately Line Failure, Battery Low, Overload, System Fault etc. Alarms Audible & Visual Status LED &...

  • Page 33: Appendix 2 Usb Communication Port Definition

    POLARIS 60●80●100●120●160●180●200●250●300●320●350 TRIPHASE-TRIPHASE APPENDIX 2: USB COMMUNICATION PORT DEFINITION Definition of port - Connection between PC USB port and UPS USB port: PC USB PORT UPS USB PORT SIGNAL DESCRIPTION Pin 1 Pin 1 PC: +5V Pin 2 Pin 2...

  • Page 34: Appendix 4 Rs485 Communication Port Definition

    POLARIS 60●80●100●120●160●180●200●250●300●320●350 TRIPHASE-TRIPHASE APPENDIX 4: RS485 COMMUNICATION PORT DEFINITION Definition of port - Connection between the Device’s RS485 port and UPS RS485 port: DEVICE (RJ45) UPS (RJ45) SIGNAL DESCRIPTION 485 + “A” Pin 1/5 Pin 1/5 485 - “B” Pin 2/4...

  • Page 35: Appendix 6 Repo Communication Port Definition

    POLARIS 60●80●100●120●160●180●200●250●300●320●350 TRIPHASE-TRIPHASE APPENDIX 6: REPO COMMUNICATION PORT DEFINITION Definition of port - Connection diagram - Connection between the button and UPS REPO port: BUTTON UPS REPO DESCRIPTION Pin 1 Pin 1 Pin 2 Pin 2 ◆ A remote emergency stop switch (Dry contact signal and “normally open” - not provided) can be installed in a remote location and connection through simple wires to the REPO connector.
  • Page 36 +39 02-950031 specifying serial number and model of the device, which are printed on the identification plate at the rear side of the UPS. ELSIST Assistance Service is also available to collect requests, comments, suggestions, if any.
  • Page 38 Naicon srl Via il Caravaggio, 25 Trecella I-20060 Pozzuolo Martesana - Milano (Italy) Tel. +39 02 95.003.1 Fax +39 02 95.003.313 www.naicon.com e-mail: naicon@naicon.com...

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